Ride On Locomotive. Installation Guide

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1 Ride On Locomotive Installation Guide Phoenix Sound Systems, Inc West Liberty Road Ann Arbor MI phone: fax: Phoenix Sound Systems, Inc.

2 Table of Contents Diagram Legend...3 PB Basic Installation...4 Volume Potentiometer...5 Manual Speed Control...6 B+ (Motor brush tied to battery +) Installation...7 PB11v6...8 Basic Installation...8 Volume Potentiometer...9 Manual Speed Control...10 B+ (Motor brush tied to battery +) Installation...11 PB Basic Installation...12 Volume Potentiometer Option...13 Manual Speed Control Installation...14 B+ (Motor brush tied to battery +) Installation...15 PB Basic Installation...16 Volume Potentiometer Option...17 Manual Speed Control Installation...18 B+ (Motor brush tied to battery +) Installation K Basic Installation...20 Volume Potentiometer Option...21 Manual Installation...22 B+ Installation QD Installation...24 Connecting Horn and Bell Triggers to HRB Speed Pickup from the Potentiometer, not the motor...25 Hand-held Wiring

3 Diagram Legend - 3 -

4 PB17 Basic Installation Bell Trigger Horn Trigger Speed Trigger 12V Batt 12V Batt Motor Controller Auxiliary Amplifier.1 uf 50V 1N4001 or equivalent Note 1: *OPTIONAL* 0.1 uf cap will start the board when battery is turned on. Note 2: If not hooking to an electric motor move the battery wires to Terminals 1 & 2, omit diodes and cap

5 Volume Potentiometer Auxiliary Amplifier N/C 5K Linear - 5 -

6 Manual Speed Control Auxiliary Amplifier 12V Battery 5K Pot 470 Ohm The wiper on many motor controoler pots will provide a useable voltage to feed pin 1. An isolated pot will alway work. System must be set to speed from voltage

7 B+ (Motor brush tied to battery +) Installation 2.0K 1/2W Motor Controller 3.6K 1/2W 24V TVS Diodes Auxiliary Amplifier 12V Battery 12V Battery 12V Battery 12V Battery 12V On/Off Notes 1) Resistors scale for 48V motors and 24V with dynamic braking. 2) Resistors are not needed for 24V or less - 7 -

8 PB11v6 Basic Installation Bell Trigger Whistle Trigger Speed Trigger 12V Batt 12V Batt Motor Controller 1 Auxiliary Amplifier M.1 uf 50V 1 1N4001 or equivalent Note 1: *OPTIONAL* 0.1uF cap will start the board when battery is turned on. Note 2: If not hooking to an electric motor move the battery wires to Terminals 1 & 2, omit diodes and cap

9 Volume Potentiometer 8 1 Auxiliary Amplifier 1 N/C 5K Linear - 9 -

10 Manual Speed Control Bell Trigger Whistle Trigger 8 1 Auxiliary Amplifier 12V Batt + 1 5K Pot 470 Ohm The wiper on many motor controller pots will provide a useable voltage to feed pin 1. An isolated pot will always work. Board [steam] must be set to speed from voltage

11 B+ (Motor brush tied to battery +) Installation M 2.0 K 1/2W 3.6K 1/2W Motor Controller 24V TVS Diodes V Battery V Battery V Battery 12V Battery 12V On/Off Auxiliary Amplifier Notes 1) Resistors scale for 48V motors and 24V with dynamic braking. 2) Resistors are not needed for 24V or less

12 PB11 Basic Installation

13 Volume Potentiometer Option

14 Manual Speed Control Installation

15 B+ (Motor brush tied to battery +) Installation

16 PB9 Basic Installation

17 Volume Potentiometer Option

18 Manual Speed Control Installation

19 B+ (Motor brush tied to battery +) Installation

20 2K2 Basic Installation DC Motor controller Bell M Whistle/Horn Wheel Rotation P3 Access Jack Down Up line level audio Volt battery or Volt battery or 12 v. on/off Auxilary Amp 8 Ohm Speaker

21 Volume Potentiometer Option The volume out of the auxiliary Audio Line Level Output (terminal 3) responds to the standard center of the SPDT volume switch, connected to terminals 4, 5 & 6. Alternately, you can wire in a volume control pot if you prefer. A 5K Audio Taper pot will be fine. The 10K and 1K resistors can be of the common ½ watt type. You will want to run the volume of the sound board all the way up. Do this by powering the board and connecting terminals 4 & 5 together. Disconnect this bridge once maximum volume is reached. If you leave these terminals strapped together the sound board will enter a manual adjustment mode whenever the system is powered up. 5K Pot 10K 1K

22 Manual Installation Bell Line In Auxilary Amp 8 Ohm Speaker Whistle/Horn 1 16 Vol + E: K pot Access Jack Power + 12 Volt battery or ohms The wiper on many motor controller pots will give you a usable voltage to feed into pin 1. NOTE: THIS SYSTEM IS CONFIGURED TO DETERMINE SPEED FROM VOLTAGE RATHER THAN BY TRIGGERS

23 B+ Installation B+ A1 M 100 Ohms A2 Bell DC Motor controller 100 Ohms Whistle/Horn Wheel Rotation P3 Access Jack Down Up line level audio Volt battery or Volt battery or 12 v. on/off Auxilary Amp 8 Ohm Speaker

24 4QD Installation Connecting Horn and Bell Triggers to HRB-324 RELAY 1 WILL BE THE WHISTLE/HORN (2K2 TERMINAL 14, PB9 TERMINAL 9) RELAY 2 WILL BE THE BELL (2K2 TERMINAL 13, PB9 TERMINAL 8) If the sound board is programmed for manual signaling, the bell will latch on with a quick switch closure and the horn will stay on as long as relay 1 is held on. Make sure to connect to the Normally Open (NO) side of the Relay and the tie the Commons (CO) together into terminal 16 on the 2K2, terminal 11 on the PB9. BREAK LINKS A,B,E,G,H,K TO ISOLATE RELAY CONTACTS. SCHEMATIC REPRESENTS FOIL SIDE VIEW

25 Speed Pickup from the Potentiometer, not the motor. Hand-held Wiring Terminal 1 on the Phoenix sound board connects to the blue wire on 4QD control cable. This is the wiper on the speed control pot and should range from 0 to 24 volts (or perhaps 0 to 12 volts) relative to ground

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