Delta Active Front End AFE2000 Series

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Herbert Cain
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1 Automation for a Changing orld Delta Active Front End AFE2000 Series

2 Features Replaces traditional brake resistor to reduce heat energy. Clear energy savings: more than 95% of the regenerative energy is converted into electricity and supplied back to the mains. Full-load operation: input-side current THD lower than 5% and power factor up to 99%. AC motor drives with AFE2000: supports 4-quadrant operation with variable frequencies and adjustable system. Constant DC bus voltage: unaffected by mains voltage fluctuations. Applications Large-inertia loads: centrifuge equipment, dewatering machines and roving machines 4-quadrant loads: elevators, cranes and pumpjacks (oil extraction machines) Quick braking: machine tools, bag making machines, auto storage and retrieval systems, and lathes Long-term energy feedback: wind power, water power, steel printing and paper making machinery (winding equipment) Improves power quality for industries such as semiconductor and panel industries hen unloading large goods or cargos, the crane's motor is in generator mode and produces excess energy. The AFE2000 replaces a traditional brake resistor and converts the excess energy into reusable energy for the crane system. hen traveling upward with a light load or downward with a heavy load, the elevator's motor is in generator mode and produces excess energy. The AFE2000 converts the excess energy into reusable electricity for the use of other devices and equipment. 1

Replace traditional brake resistors with the AFE2000 to convert regenerative energy (excess heat) into reusable electricity Traditional Brake Resistor Dissipate the regnerative energy as heat AFE2000

3 Replace traditional brake resistors with the AFE2000 to convert regenerative energy (excess heat) into reusable electricity Traditional Brake Resistor Dissipate the regnerative energy as heat AFE2000 Power Consumed Regenerative energy Reduces Harmonics Improves Power Factor Power Regeneration Drive Mains power Drive Mains power Regenerative energy AC Motor Drive Reactor Braking Unit Regenerative energy Lights Air Conditioners Regenerative energy = excess heat Regenerative energy = reusable electricity The AFE improves power factor and decreases harmonic distortion THD<=5%, power factor > 99% 60% 80% 99% r dr iv e AC mot o l a n io it Tr a d 000 AFE 2 Decreases harmonic distortion 55% al AC Tradition Power Foctor (%) motor driv e 0 AFE 2 5% 00 THD (%) Improves power factor by 20% Improves power factor, lowers harmonic distortion, and decreases energy consumption to reduce energy costs and protect the environment. Before using After using AFE2000 AFE2000 Phase voltage Phase voltage Input current Input current Input current distortion 80% Input current distortion 5% The AFE2000 is your best choice with the following international standards: IEEE IEC/EN IEC/EN IEC/EN

Multiple Solutions The AFE2000 Series is an energy-saving product that

overall power quality while reducing total electricity costs.

_ U V Motor AC/DC AFE2000 R S T + _ + _ U V Reactor C2000 Motor This

4 Multiple Solutions The AFE2000 Series is an energy-saving product that offers a regenerative energy solution and at the same time improves overall power quality while reducing total electricity costs. AC/DC R S T + _ + _ U V Reactor AFE2000 C2000 Motor + _ U V Motor C _ U V Motor AC/DC AFE2000 R S T + _ + _ U V Reactor C2000 Motor This figure is for demonstration purposes only, please refer to standard wiring diagrams for wiring details. 3

5 High-speed Fieldbus Various communication network cards and fieldbus cards Built-in RS-485 (MODBUS) protocol Supports various communications for real-time monitoring of power statistics: CANopen DeviceNet EtherNet/IP MODBUS TCP Specifications 230 V Model AFE- _A23A Applicable Power ( k) Rated Input Voltage (V) 170 ~ 250 VAC Rated Input Current (A) Voltage Control 300 ~ 370 VDC Overload Capacity 150% 60 sec Frequency Tolerance ±5% Power Factor at Input Side 0.95 to 0.99 above Harmonic (%) Less than 5% (at rated current) Enclosure Type IP20 / NEMA1 IP00 / UL Open Type Cooling Method Fan cooling For indoors and altitudes of 0 ~ 1000 m ( feet), keep away from direct sunlight, corrosive Installation Environment gases, liquids and dust. For altitudes above 1000 m ( feet), please decrease 3% of rated current for every 500 m ( feet) increase. The maximum altitude is 2500 m ( feet) Ambient Temperature -10 C ~ + 50 C Storage / Transportation Temperature -25 ~ + 65 C Ambient Humidity Lower than 90% RH (non-condensing) Vibration 5.9 m / S 2 (0.6 G) less than 10 ~ 55 Hz (JIS C0040) 460 V Model AFE- _A43A Applicable Power ( k) Rated Input Voltage (V) 325 ~ 500 VAC Rated Input Current (A) Voltage Control 600 ~ 740 VDC Overload Capacity 150% 60 sec Frequency Tolerance ±5% Power Factor at Input Side 0.95 to 0.99 above Harmonic (%) Less than 5% (at rated current) Enclosure Type IP20 / NEMA1 IP00 / UL Open Type Cooling Method Fan cooling Installation Environment For indoors and altitudes of 0 ~ 1000 m ( feet), keep away from direct sunlight, corrosive gases, liquids and dust. For altitudes above 1000 m ( feet), please decrease 3% of rated current for every 500 m ( feet) increase. The Max.imum altitude is 2500 m ( feet) Ambient Temperature -10 C ~ + 50 C Storage / Transportation Temperature -25 ~ + 65 C Ambient Humidity Lower than 90% RH (non-condensing) Vibration 5.9 m / S 2 (0.6 G) less than 10 ~ 55 Hz (JIS C0040) 4

6 iring One-to-One Installation (One AFE One AC Motor Drive) Mains Input Frequency *1 U V Th3 Th3 AC Reactor (Standard) X Y Z t1 s1 r1 R/L1 S/L2 T/L3 DC+ DC- AC Motor Drive *2 +1/DC+ -/DC- Optional Motor IM/PM r1/l1 s1/l2 t1/l3 *3 Run Stop System error Reset after fault Reactor over heat Multi-function 6 Multi-function 7 Multi-function 8 Digital signal common +24V COM Mi1 MI2 MI3 MI4 MI5 MI6 MI7 MI8 DCM RA 1 RB 1 RC 1 RA 2 RB 2 RC 2 Indication: DC Bus level attained Multi-function output 1 Indication: AFE2000 is ready Multi-function output 2 MO1 Multi-function output 3 MO2 Multi-function output 4 Power removal safety function for EN954-1 and IEC/EN61508 Digital Signal common SG+ S1 DCM Option Solt 1 MCM I/O Extension Card SG- Main circuit terminal Control circuit terminal Shielded leads & Cable Note: *1. Delta's AC reactor (standard installation accessory) is equipped with a thermal protection function. The TH3 terminal will have the AFE2000 send out a warning message, when the reactor temperature exceeds 120 C. *2. For one-to-many installation, it is recommended to install a fuse at the DC input side of the drive. Please calculate and select a suitable fuse for your drive: Fuse type= (Rated input current of drive / 0.78) x 1.5 *3. For installing a non-delta brand AC reactor, please connect the PLL power input terminals (r1/i1, s1/i2, t1/i3) to the power input terminals (R/L1, S/L2, T/L3). 5

7 One-to-Many Installation (One AFE Multiple AC Motor Drives) Mains Input Frequency *1 U V AC Reactor (Standard) Th3 Th3 t1 s1 X Y Z r1 R/L1 S/L2 T/L3 r1/l1 s1/l2 t1/l3 *3 *2 (1) AC Motor Drive +1/DC+ -/DC- Optional (2) AC Motor Drive DC+ DC- +1/DC+ -/DC- Optional Motor IM/PM Motor IM/PM Run Stop System error Reset after fault Reactor over heat Multi-function 6 Multi-function 7 Multi-function 8 Digital signal common +24V COM Mi1 MI2 MI3 MI4 MI5 MI6 MI7 MI8 DCM RA 1 RB 1 RC 1 RA 2 RB 2 RC 2 Indication: DC Bus level attained Multi-function output 1 Indication: AFE2000 is ready Multi-function output 2 MO1 Multi-function output 3 MO2 Multi-function output 4 Power removal safety function for EN954-1 and IEC/EN61508 Digital Signal common SG+ S1 DCM Option Solt 1 MCM I/O Extension Card SG- Main circuit terminal Control circuit terminal Shielded leads & Cable Note: *1. Delta's AC reactor (standard installation accessory) is equipped with a thermal protection function. The TH3 terminal will have the AFE2000 send out a warning message, when the reactor temperature exceeds 120 C. *2. For one-to-many installation, it is recommended to install a fuse at the DC input side of the drive. Please calculate and select a suitable fuse for your drive: Fuse type= (Rated input current of drive / 0.78) x 1.5 *3. For installing a non-delta brand AC reactor, please connect the PLL power input terminals (r1/i1, s1/i2, t1/i3) to the power input terminals (R/L1, S/L2, T/L3). 6

8 Dimensions Frame B MODEL AFE075A23A AFE075A43A AFE150A43A Frame H D 1 H1 D1* S1 S2 Ø1 Ø2 Ø3 mm B inch D1*: Flange mounting Frame C MODEL AFE150A23A AFE220A23A AFE220A43A Frame H D 1 H1 D1* S1 S2 Ø1 Ø2 Ø3 mm C inch D1*: Flange mounting 7

9 Frame D 1 D D1 H1 H H2 MODEL AFE370A23A AFE370A43A AFE450A43A AFE750A43A S1 S2 D Frame H D 1 H1 H2 D1* S1 S2 mm inch Model Name AFE2000 Model Name Active Front End AFE 075 A 4 3 A Series A Series Rated Compensating Capacity k k k k k k k k D1*: Flange mounting Version Type A Standard Phase 3 3 phase Input Voltage V V LC Filters and Energy Storage Accessories Model Name AF-RC AFE Standard Reactor AF-LC LC Filter AF-RC 075 A 4 Series A Series Power Range k k k k k k k k Input Voltage V V 8

10 Delta Power Quality Solution AFE Standard Reactors and LC Filters AFE Standard Reactor and LC Filter Selection Table K Frame Applicable Model Reactor Model 230 V Inductance (mh) LC Filter Model Rated Curreut (A) 7.5 B 075 AF-RC075A2 2.1 AF-LC075A AF-RC150A AF-LC150A2 70 C AF-RC220A AF-LC220A D 370 AF-RC370A2 0.5 AF-LC370A V K Frame Applicable Model Reactor Model Inductance (mh) LC Filter Model Rated Curreut (A) AF-RC075A AF-LC075A4 20 B AF-RC150A AF-LC150A C 220 AF-RC220A AF-LC220A AF-RC370A AF-LC370A D 450 AF-RC450A AF-LC450A AF-RC750A AF-LC750A4 160 LC Filter iring Diagram The AFE LC filter enhances system power efficiency and suppresses frequency interference when matched with standard reactors and active front end units. LC Filter AC Reactor (Standard) Delta AFE 2000 Us Vs s U V U V X Y Z R / L1 S/ L2 T/ L3 DC+ DC - Us1 Vs1 s1 TH3 TH3 *2 r1/l1 s1/l2 t1/l3 Ml5 DCM *1 *1 Delta's AC reactor (standard installation accessory) is equipped with a thermal protection function. The TH3 terminal will have the AFE2000 send out a warning message when the reactor temperature exceeds 120. *2 For installing an LC filter, please connect the AFE's power input terminals (r1/i1, s1/i2, t1/i3) to the LC filter's AC detection terminals (Us1, Vs1, s1). 9

11 AFE Standard Reactor Dimensions D : Mounting holes G C MAX F E TBLK-A TBLK-B TBLK-C *Suitable screw size: H A MAX B MAX Unit: mm Model Name A B C D E F G H eight (Kg) AF-RC075A M10 28 AF-RC150A M10 47 AF-RC220A M10 52 AF-RC370A M12 87 AF-RC075A M10 28 AF-RC150A M10 47 AF-RC220A M10 52 AF-RC370A M12 87 AF-RC450A M12 95 AF-RC750A M

12 LC Filter Dimensions Unit: mm Model Name A B C D E F G H eight (Kg) AF-LC075A M10 17 AF-LC150A M AF-LC220A M AF-LC370A M10 53 AF-LC075A M10 18 AF-LC150A M AF-LC220A M10 42 AF-LC370A M AF-LC450A M AF-LC750A M

13 AC Reactor Terminal Diagram U X V Y Z r1 s1 t1 Screw Torque Reactor Model Name Torque: (Kg-cm) ±10% Torque: (Lb-in.) ±10% Torque: (Nm) ±10% Mounting TBLK-A, B TBLK-C Mounting TBLK-A, B TBLK-C Mounting TBLK-A, B TBLK-C AF-RC075A AF-RC150A AF-RC220A AF-RC370A AF-RC075A AF-RC150A AF-RC220A AF-RC370A AF-RC450A AF-RC750A LC Filter Terminal Diagram Us U Vs V s Screw Torque s1 Vs1 Us1 460 V Reactor Model Name Torque: (Kg-cm) ±10% Torque: (Lb-in.) ±10% Torque: (Nm) ±10% Mounting TBLK-A, B TBLK-C Mounting TBLK-A, B TBLK-C Mounting TBLK-A, B TBLK-C AF-LC075A AF-LC150A AF-LC220A AF-LC370A AF-LC075A AF-LC150A AF-LC220A AF-LC370A AF-LC450A AF-LC750A

14 Ordering Information Frame Size Power Range Models Frame B 230 V: V: 7.5 k ~ 15 k AFE075A23A AFE075A43A AFE150A43A Frame C 230 V: 15 k ~ 22 k 460 V: 22 k AFE150A23A AFE220A23A AFE220A43A Frame D 230 V: 37 k 460 V: 37 k ~ 75 k AFE370A23A AFE370A43A AFE450A43A AFE750A43A Delta AC Motor Drives for the AFE2000 Delta AC Motor Drives C2000 / CP2000 CH2000 / C200 C2000 / CP2000 CH2000 / C200 VFD-E VFD-E AFE2000 AFE2000 VFD- EL VFD- EL VFD-VJ VFD-VL 230V 460V VFD-VJ VFD-VL VFD-B 3.7 k~22 k VFD-VE 0.75 k~22 k VFD-B 3.7 k~22 k VFD-VE 0.75 k~22 k 5.5 k~22 k 5.5 k~22 k 5.5 k~22 k 5.5 k~22 k VFD-F 0.75 k~22 k VFD-F 0.75 k~30 k Delta Servo Drives: ASDA-A+, ASDA-A2, ASDA-B2 13

15 Accessories Non-fuse Circuit Breaker Complies with UL standard: Per UL 508, paragraph , part a, The rated current of the breaker shall be 2 ~ 4 times of the maximum rated input current of the AFE unit. 3-phase 230 V Model Recommended Current (A) AFE075A23A 60 AFE150A23A 125 AFE220A23A 200 AFE370A23A phase 460 V Model Recommended Current (A) AFE075A43A 40 AFE150A43A 60 AFE220A43A 100 AFE370A43A 150 AFE450A43A 175 AFE750A43A 300 Fuse Specification Chart Fuses with specification smaller than what the following table indicates are allowed. 230 V Model Manufacturer Class / Catalog No Rating AFE075A23A Class _T / JJS VAC, 60 A AFE150A23A Class _T / JJS VAC, 125 A Cooper Bussmann Inc. AFE220A23A Class _T / JJS VAC, 175 A AFE370A23A Class _T / JJS VAC, 250 A 230 V Model Manufacturer Class / Catalog No Rating AFE075A43A Class _T / JJS VAC, 35 A AFE150A43A Class _T / JJS VAC, 60 A AFE220A43A Class _T / JJS VAC, 90 A Cooper Bussmann Inc. AFE370A43A Class _T / JJS VAC, 125 A AFE450A43A Class _T / JJS VAC, 175 A AFE750A43A Class _T / JJS VAC, 300 A KPC-CC01 Highly illuminated LCD display MODBUS RS-485A Languages: Traditional / Simplified Chinese, English 14

16 Industrial Automation Headquarters Delta Electronics, Inc. Taoyuan Technology Center No.18, Xinglong Rd., Taoyuan District, Taoyuan City 33068, Taiwan TEL: / FAX: Asia Delta Electronics (Shanghai) Co., Ltd. No.182 Minyu Rd., Pudong Shanghai, P.R.C. Post code : TEL: / FAX: Customer Service: Delta Electronics (Japan), Inc. Tokyo Office Industrial Automation Sales Department Shibadaimon, Minato-ku Tokyo, Japan TEL: / FAX: Delta Electronics (Korea), Inc. Seoul Office 1511, 219, Gasan Digital 1-Ro., Geumcheon-gu, Seoul, South Korea TEL: / FAX: Delta Energy Systems (Singapore) Pte Ltd. 4 Kaki Bukit Avenue 1, #05-04, Singapore TEL: / FAX: Delta Electronics (India) Pvt. Ltd. Plot No.43, Sector 35, HSIIDC Gurgaon, PIN , Haryana, India TEL: / FAX : Delta Electronics (Thailand) PCL. 909 Soi 9, Moo 4, Bangpoo Industrial Estate (E.P.Z), Pattana 1 Rd., T.Phraksa, A.Muang, Samutprakarn 10280, Thailand TEL: / FAX : Delta Energy Systems (Australia) Pty Ltd. Unit 20-21/45 Normanby Rd., Notting Hill Vic 3168, Australia TEL: Americas Delta Electronics (Americas) Ltd. Raleigh Office P.O. Box 12173, 5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A. TEL: / FAX: EMEA Delta Electronics (Netherlands) BV Eindhoven Office De itbogt 20, 5652 AG Eindhoven, The Netherlands MAIL: Sales.IA.EMEA@deltaww.com MAIL: Sales.IA.Benelux@deltaww.com Delta Electronics (France) S.A. ZI du bois Chaland 2 15 rue des Pyrénées, Lisses Evry Cedex, France MAIL: Sales.IA.FR@deltaww.com Delta Electronics Solutions (Spain) S.L.U Ctra. De Villaverde a Vallecas, Dcha Ed. Hormigueras P.I. de Vallecas Madrid C/Llull, (Edifici CINC) 22@Barcrelona, Barcelona MAIL: Sales.IA.Iberia@deltaww.com Delta Electronics (Italy) Srl Ufficio di Milano Via Senigallia 18/ Milano (MI) Piazza Grazioli Roma, Italy MAIL: Sales.IA.Italy@deltaww.com Delta Electronics (Germany) GmbH Coesterweg 45, D Soest, Germany MAIL: Sales.IA.DACH@deltaww.com Delta Energy Systems LLC (CIS) Vereyskaya Plaza II, office 112 Vereyskaya str Moscow, Russia MAIL: Sales.IA.RU@deltaww.com Delta Greentech Ltd. (Turkiye) Serifali Mevkii Barboros Bulvari Soylesi Sok No , Y.Dudullu-Umraniye/Istanbul MAIL: Sales.IA.Turkey@delta-emea.com Delta Energy Systems AG (Dubai BR) P.O. Box , Gate 7, 3rd Floor, Hamarain Centre, Dubai, United Arab Emirates MAIL: Sales.IA.MEA@deltaww.com Delta Greentech (Brasil) S/A São Paulo Office Rua Itapeva, 26 3 Andar - Bela Vista CEP: São Paulo SP - Brasil TEL: / Delta Electronics International Mexico S.A. de C.V. Mexico Office Vía Dr. Gustavo Baz No. 2160, Colonia La Loma, Tlalnepantla Estado de Mexico TEL: #3050/3052 *e reserve the right to change the information in this catalogue without prior notice. DELTA_IA-PQ_AFE2000_C_EN_

ME300 Series. Delta Basic Compact Drive. Automation for a Changing World. Optimized Space Utilization. High Safety and Stability.

ME300 Series. Delta Basic Compact Drive. Automation for a Changing World. Optimized Space Utilization. High Safety and Stability. Automation for a Changing World Delta Basic Compact Drive ME300 Series Optimized Space Utilization Compact design with up to 40% size reduction compared to existing models High Safety and Stability Safe