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1 EXW SERIES IP65 ALUMINIUM CASE with CORNER GUARD IP65 is made possible by sealing between top & bottom covers and end panels with gaskets. Available in 39 different standard sizes and 6 color combinations by body frame and 3 end panel colors. Technical Data Protection class: IP65 Components No. Part name Pcs Material Color / Finish 1 End panel Polycarbonate-ABS UL94V-0 Included screws EXW7 and EXW9 series : M.5-8 x 8 pcs EXW1 and EXW15 series : M3-10 x 8 pcs Hexagonal wrench included. Black Gray / Unpainted Navy / Painted Top cover 1 Extruded aluminium A6063S-T5 Silver Black / Anodized 3 Bottom cover 1 Extruded aluminium A6063S-T5 Silver Black / Anodized 4 Panel gasket Silicone Dark gray Black 5 Cover gasket Silicone White gray 6 Screw 8 Stainless steel Unfinished Color Type Black and gray end panels are unpainted; navy end panel is painted. Code SSSS Silver / Black SSSS Silver / Gray SSSS Silver / Navy Color Code BBBB Black / Black BBBB Black / Gray BBBB Black / Navy Color 143
2 6 D Detailed dimensions on page 148 ~ 151. H W Product no. / Dimensions Please suffix color code at the end of the product number. Product no. W H D EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW Custom length is available. How to install a cover gasket Insert cover gasket into the joint-grooves on the bottom cover. Ensure that a small portion of the cover gasket protrudes out in order to maintain a seal with the panel gasket for IP65 protection. 144
3 H b Available range d f f EXW dimensions 4-M.5 / M3.0 Countersunk hole Available range c e a e g Top/bottom cover length = i h W D Product no. W H D a b c d e f g h i EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW
4 Cross-section View EXP EXPE EXW EX top / bottom covers EXP EXPE EXW 7-3- EX 6-3- EXP EXPE EXW 7-4- EX R M.5 4-R M EXP EXPE EXW 7-6- EX 6-5- EXP EXPE EXW 9-4- EX R M R4 4-M EXP EXPE EXW 9-5- EX 8-4- EXP EXPE EXW 9-6- EX R R M M EXP EXPE EXW 1-4- EX EXP EXPE EXW 1-6- EX R M3 4-R M
5 EXP EXPE EXW 1-7- EX M3 4-R EXP EXPE EXW EX EXP EXPE EXW EX R5 -Grooves for sliding nuts M R5 -Grooves for sliding nuts M EXP EXPE EXW EX EXP EXPE EXW EX R5 4-R Grooves for sliding nuts Grooves for sliding nuts M M Accessories (Optional parts) MT-3N SLIDING NUT for EXP EXPE EXW EX L M Built-in groove for M3 nut Product no. / Dimensions Product no. M L Material Finish Pack of MT-3N 3.4 Steel Black trivalent chromate 50 Sliding nut can be used on 140mm and larger bottom covers. 150
6 f f EXP EXPE exterior frame / panel 4-M.5 / M3 Countersunk hole Exterior frame a Corner guard H f d b b φ a B e c W e g h R A Panel 1.5 Product no. W H a b c d e f g h A B φ R EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXP / EXPE EXW panel 4-M.5 / M3 Countersunk hole H f d a Panel gasket b c h e W e g Product no. W H a b c d e f g h EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW EXW
7 EX panel 4-M.5 / M3.0 Countersunk hole c a W Product no. W H a b c d e t EX EX EX EX EX EX EX EX EX EX EX EX EX Accessories (Optional parts) EXEG-.5 EMC SHIELDING FABRIC-OVER-FOAM GASKET for EXPE EMC shielding fabric-over-foam gasket for EXPE series. Product no. / Dimensions Product no. Φ Material Color Sales unit EXEG-.5.5 Wire mesh gasket TPE Metallic gray 500mm x 1 pc Length tolerance = +/- 10% SGK-.5 SILICONE GASKET for EXW Sealing gasket for EXW series. Φ.5 d Re H b t EMC Shielding Effects Φ.5 Product no. / Dimensions Product no. Φ Material Color Sales unit SGK-.5.5 Silicone White gray 1000mm x 1 pc Length tolerance = +/- 10% 15
8 Accessories (Optional Parts) TLW SERIES TILT LEG APPLICATION EXAMPLE Technical Data Max load : 7kg New tilt leg with eye catching colors and rounded design. Non-slip design with Elastomer (TPE) pad. Available in 3 different color patterns. Components No. Part name Pcs Material Color / Finish 1 Front foot PC + ABS UL94V-0 Black : Black Navy : Gray Light gray : Gray Rear foot PC + ABS UL94V-0 Black : Black Navy : Gray Light gray : Gray Screw 4 Steel M3-6 Black trivalent chromate Nuts for M3-6 screws included Product no. Product no. Color (plastic) Color (TPE) TLW-46BB Black Black TLW-46NG Navy Gray TLW-46LG Light gray Gray Mounting hole (Front) Mounting hole (Rear) Φ3. -Φ3. Φ Φ3.5 Φ Φ3.1 TLW tilt leg can be used in various applications APPLICATION EXAMPLE 4
9 DIGITAL PRINTED OVERLAY 3 reasons for low initial costs Reason 1 Cutting process Avoiding the cost for cutting die manufacturing via our in-house cutting plotter. Reason Printing process Saving the cost for print plates via utilization of our in-house digital inkjet printer. Reason 3 Embossing process Reducing the cost for the embossing die via our new die manufacturing process. Comparison of current and previous manufacturing methods Current Print data creation Inkjet printing and laminating process Cutting data creation Cutting of doublesided tape, pasting, cutting of individual piece Previous Print plate creation Printing and laminating process Cutting die manufacture Punching of double-sided tape, pasting, punching of individual piece Cost Production time Custom-1
10 PRODUCTION PROCESS 1. Inkjet printing on film. Laminating 3. Cutting double-sided tape 4. Sticking double-sided tape on printed film 5. Cutting the sheet to size 6. Embossing 7. Machining on enclosure 8. Sticking overlay sheet onto enclosure 9. Complete CUSTOMIZATION EXAMPLE Custom-
11 INKJET PRINTING Full color digitally designed image can be printed in 1 run. No cost difference regardless of the number of colors used. Inkjet printing Full color in 1 run Silk-screen printing Ink Mixing Print Drying Repeat procedures x number of colors. Inkjet printing 1 run only for full color print Low printing cost Full color print possible in small quantities Printing cost Full color Silk-screen printing Printing cost x number of colors Printing cost Color 1 Printing cost Color Printing cost Color 3 Printing cost Color 4 Custom-3
12 High quality printing of photo image and color gradation. Print photo images in maximum 1,800 x 1,800 dpi quality. Pictures, logos and unique designs with color gradation can be recreated in a high quality print. Maximum printable enclosure size D W H H 40mm 594mm 70mm D W Printable on surfaces with height differential Printing is possible on recessed, sloped and rounded sections. Printed example Gap difference is less than.0mm. Printing surface Less than.0mm Printing surface *Not suitable if height difference is more than.0mm. > mm > mm > mm Custom-4
13 CNC MACHINING CNC milling is a form of computer controlled machining. Similar in operation to drilling and cutting, it is able to create various hole styles and shapes by using a rotating cutting tool to bore into the object. Extruded aluminium Mainly used for plastic, aluminium die-cast, and aluminium extrusion material types. Able to perform milling for various shapes and sizes. Recommended for small quantity customization. Aluminium sheet Diecast aluminium Plastic enclosure Large plastic box Custom-5
14 ENGRAVING By having the drill-head slightly milling the surface, the engraving of fine text or complex designs is able to be performed on a variety of surfaces, be it flat, curved, and so on. Suitable for small batch print, and/or simple lettering. Font shall be similar to VAG Rounded font type. Paint filling PUNCHING PRESS LASER CUTTING Mainly used for sheet metal. Quick processing speed enables it to be both time and cost efficient. Custom-6
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