LOAD CELL PRODUCTS CATALOGUE

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1 LOAD CELL PRODUCTS CATALOGUE

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3 CONTENTS PAGE INTRODUCTION 4 SECTION 1 - LOAD CELLS 5 SELF INDICATING CELLS TYPE RRI-S 6 CABLED CELLS TYPE RRI-C 7 TELEMETRY CELLS TYPE RRI-T 8 SECTION 2 - ATEX / IECEx WIRELESS LOAD CELLS 11 SECTION 4 - LOAD SHACKLES 15 STANDARD LOAD SHACKLES 16 MARINE LOAD SHACKLES 17 SECTION 5 - COMPRESSION LOAD CELLS 18 SECTION 6 - RUNNING LINE MONITORS 22 SECTION 7 - CRANE SCALES 24 SECTION 8 - REPAIRS AND CALIBRATION 26 3

4 INTRODUCTION At Red Rooster we design and manufacture a range of tensile digital load cells and load shackles up to 500 tonne and compressive load cells up to 1500 tonne. The load cells can be supplied with various types of displays self indicating, cabled and telemetry indicating (wireless display). Options available include printer modules, large displays for cranes, PC interfaces and data logging to a spreadsheet with time and date. The Red Rooster range of ATEX / IECEx wireless load cells have been developed to meet the requirements of our customers in hazardous industries where explosive gases or dusts may be present, such as the offshore industry, engineering and chemical industries, or wherever accurate measurement is required in a hazardous area. Other types of load cells we offer include load pins, digital crane scales, hydrostatic crane scales and running line monitors. With our inhouse design and manufacturing we can offer special units, such as weighing systems, weigh platforms, torque cells and much more please contact us if you have a special requirement for a load measuring device. Our test rigs allow us to calibrate up to 400 tonne in Aberdeen / 50 tonne in West Bromwich. They are fully calibrated and UKAS (NAMAS) traceable. Our qualified technicians can repair and calibrate most other manufacturer s load cells at our works. After inspection, a report and quotation is issued to enable the customer to decide on the viability of the repair. Once authorised by the customer, the repair is dealt with promptly and efficiently, to ensure a speedy return. At Red Rooster, we also have a comprehensive range of load cells, load shackles, compression load cells and running line monitors available for hire, which are supplied fully calibrated and are available at short notice. We welcome your enquiries for load cell sales and hires, and our dedicated sales team will assist you with your enquiry to offer the best solution for your requirements. Digital data sheets and parts lists are available from our website: 4

5 LOAD CELLS RRI-S RRI-C RRI-T RRI-S SERIES ( 5 tonne - 25 tonne ) Our RRI-S range of self-indicating load cells has been developed from our well proven SWL range to meet the ever increasing requirements of our customers. The cells range in capacity from 5 tonne to 25 tonne, and are manufactured from low weight, high strength duralloy. All load cells are proof loaded to 150% of the rated capacity and have a safety factor of 5:1 (minimum) and IP65 ingress protection. RRI-C SERIES ( 5 tonne tonne ) Our RRI-C range of cabled load cells has been developed from our well proven SWLD range to meet the ever increasing requirements of our customers. The cells are available across the full range in capacity from 5 tonne to 500 tonne, and are manufactured from low weight, high strength duralloy. All load cells are proof loaded to 150% of the rated capacity and have a safety factor of 5:1 (minimum) and IP68 ingress protection. The ergonomically designed handset, with tactile switch membrane, allows one handed operation and is environmentally sealed against water and dust to IP65. An easily accessible battery compartment allows the three AA batteries to be changed quickly. RRI-T SERIES ( 5 tonne tonne ) Our RRI-T range of wireless load cells has been developed from our well proven SWLT range to meet the ever increasing requirements of our customers. The cells range in capacity from 5 tonne to 500 tonne, and are manufactured from low weight, high strength duralloy. All load cells are proof loaded to 150% of the rated capacity and have a safety factor of 5:1 (minimum) and IP68 ingress protection. The ergonomically designed handset, with tactile switch membrane, allows one handed operation and is environmentally sealed against water and dust to IP65. An easily accessible battery compartment allows the three AA batteries to be changed quickly. Both the cell and the handset are supplied in a single robust carry case for added protection up to 50 tonne. 5

6 SELF INDICATING LOAD CELL RRI-S 5 TONNE TO 25 TONNE STANDARD FEATURES 11mm liquid crystal display Self-diagnostic (diagnoses fault with error code) Non-corruptible single point calibration 6 x AA Alkaline batteries Up to 24 hours** continuous use Robust carry case **Depending on charge and conditions OPTIONAL FEATURES Rechargeable Lithium battery with charger FUNCTIONS On/Off Tare Push button zero Low battery indicator Restricted access for programming Peak hold Select units in lbs, kg, tonne or US Tons Drawing represents 25 tonne model Model A B C D E F ØG RRI-S RRI-S RRI-S All measurements are in mm Technical Specification Model RRI-S5 RRI-S12.5 RRI-S25 Capacity 5 tonne 12.5 tonne 25 tonne Shackle Size 6.5 tonne 13.5 tonne 25 tonne Resolution 1 kg 1 kg 1 kg Accuracy Ingress Protection < +/- 0.5% of FSD* IP65 Temp Range -10 C TO + 40 C Cell Battery 6 x AA Alkaline batteries Cell Weight 2.5 kg 4.5 kg 6.5 kg Cell with Case 6.5 kg 8.5 kg 10.5 kg *Based on a BS1610 Grade 1 Calibration Machine 6

7 CABLED LOAD CELL RRI-C 5 TONNE TO 50 TONNE STANDARD FEATURES On/Off Tare Zero Peak hold Low battery indicator Battery level indicator 3 x "AA" Alkaline battery Eight digit display Select units in lbs, kg, tonne or US Tons Rubber cover with lanyard Robust carry case 10m cable length from cell to handset OPTIONAL FEATURES RS232C output for printer or data logging with Pipeline software to PC or print mode AA lithium batteries in handset for extended life Auto turn off after 5 minutes non use Backlit display Drawing represents 25 tonne model Model A B C D E F ØG RRI-C RRI-C RRI-C RRI-C All measurements are in mm Technical Specification Model RRI-C5 RRI-C12.5 RRI-C25 RRI-C50 Capacity 5 tonne 12.5 tonne 25 tonne 50 tonne Resolution 1 kg 1 kg 1 kg 1 kg Accuracy Temp Range Handset Dimensions Handset Battery Battery Life Handset Display < +/- 0.5% of FSD* -10 C to +40 C 200mm x 95mm x 30mm (270g) 3 x "AA" Alkaline Alkaline "AA" continuous use: Minimum 75 Hours** 8 digit x 8mm Shackle Size 6.5 tonne 13.5 tonne 25 tonne 55 tonne Cell Weight 2.5 kg 4.5 kg 6.5 kg 13.0 kg Cell with Case 6.5 kg 8.5kg 10.5 kg 19.0 kg *Based on a BS1610 Grade 1 Calibration Machine **Depending on charge and conditions 7

8 CABLED LOAD CELL RRI-C 100 TONNE TO 200 TONNE STANDARD FEATURES On/Off Tare Zero Peak hold Low battery indicator Battery level indicator 3 x "AA" Alkaline battery Eight digit display Select units in lbs, kg, tonne or US Tons Rubber cover with lanyard Robust carry case 10m cable length from cell to handset OPTIONAL FEATURES RS232C output for printer or data logging with Pipeline software to PC or print mode Rechargeable lithium batteries in handset for extended life Auto turn off after 5 minutes non use Backlit display Model A B C D E ØG RRI-C RRI-C RRI-C All measurements are in mm Technical Specification Model RRI-C100 RRI-C150 RRI-C200 Capacity 100 tonne 150 tonne 200 tonne Resolution 1 kg 1 kg 1 kg Accuracy Temp Range Handset Dimensions Handset Battery Cell Battery Life Handset Display < +/- 1.0% of FSD* -10 C to +40 C 200mm x 95mm x 30mm (270g) 3 x "AA" Alkaline Alkaline "AA" continuous use: Minimum 75 Hours** 8 digit x 8mm Shackle Size 120 tonne 150 tonne 200 tonne Cell Weight 50 kg 75 kg 95 kg *Based on a BS1610 Grade 1 Calibration Machine **Depending on charge and conditions 8

9 CABLED LOAD CELL RRI-C 300 TONNE TO 400 TONNE STANDARD FEATURES On/Off Tare Zero Peak hold Low battery indicator Battery level indicator 3 x "AA" Alkaline battery Eight digit display Select units in lbs, kg, tonne or US Tons Rubber cover with lanyard Robust carry case 10m cable length from cell to handset OPTIONAL FEATURES RS232C output for printer or data logging with Pipeline software to PC or print mode Rechargeable lithium batteries in handset for extended life Auto turn off after 5 minutes non use Backlit display Model A B C D E ØG RRI-C RRI-C RRI-C All measurements are in mm Technical Specification Model RRI-T300 RRI-T400 RRI-T500 Capacity 300 tonne 400 tonne 500 tonne Resolution 1 kg 1 kg 1 kg Accuracy < +/- 1.0% of FSD* Temp Range -10 C to +40 C Handset Dimensions 200mm x 95mm x 30mm (270g) Handset Battery 3 x "AA" Alkaline Cell Battery Life Alkaline "AA" continuous use: Minimum 75 Hours** Handset Display 8 digit x 8mm Shackle Size 300 tonne 400 tonne 500 tonne Cell Weight 160 kg 215 kg 235 kg *Based on a BS1610 Grade 1 Calibration Machine **Depending on charge and conditions 9

10 TELEMETRY LOAD CELL RRI-T 5 TONNE TO 50 TONNE STANDARD FEATURES On/Off Tare Zero Peak hold Range 100m Battery level indicator Frequency 433MHz Eight digit display Select units in lbs, kg, tonne or US Tons Rubber cover with lanyard Robust carry case Load cell battery lasts 6 months on standby Remote turn off on load cell Up to 99 ID address codes Replaceable batteries in display and cell OPTIONAL FEATURES RS232C output for printer or data logging with Pipeline software to PC or print mode AA Lithium batteries in handset for extended life Cell supplied for use with rechargeable Lithium-Ion battery pack and charger Auto turn off on display Backlit display Drawing represents 25 tonne model Model A B C D E F ØG RRI-T RRI-T RRI-T RRI-T All measurements are in mm Technical Specification Model RRI-T5 RRI-T12.5 RRI-T25 RRI-T50 Capacity 5 tonne 12.5 tonne 25 tonne 50 tonne Resolution 1 kg 1 kg 1 kg 1 kg Accuracy < +/- 0.5% of FSD* Temp Range -10 C to +40 C Handset Dimensions 200mm x 95mm x 30mm (270g) Handset Battery 3 x "AA" Alkaline Alkaline "AA" continuous use: Minimum 75 Hours** Cell Battery Life OR Rechargeable continuous use: 1 week** Handset Display 8 digit x 8mm Shackle Size 6.5 tonne 13.5 tonne 25 tonne 55 tonne Cell Weight 2.5 kg 4.5 kg 6.5 kg 13.0 kg Cell with Case 6.5 kg 8.5 kg 10.5 kg 19.0 kg *Based on a BS1610 Grade 1 Calibration Machine **Depending on charge and conditions 10

11 TELEMETRY LOAD CELL RRI-T 100 TONNE TO 200 TONNE STANDARD FEATURES On/Off Tare Zero Peak hold Range 100m Battery level indicator Frequency 433MHz Eight digit display Select units in lbs, kg, tonne or US Tons Rubber cover with lanyard Robust carry case Load cell battery lasts 6 months on standby Remote turn off on load cell Up to 99 ID address codes Replaceable batteries in display and cell OPTIONAL FEATURES RS232C output for printer or data logging with Pipeline software to PC or print mode AA Lithium batteries in handset for extended life Cell supplied for use with rechargeable Lithium-Ion battery pack and charger Auto turn off on display Backlit display Model A B C D E ØG RRI-T RRI-T RRI-T All measurements are in mm Technical Specification Model RRI-T100 RRI-T150 RRI-T200 Capacity 100 tonne 150 tonne 200 tonne Resolution 1 kg 1 kg 1 kg Accuracy Temp Range Handset Dimensions Handset Battery Cell Battery Life Handset Display < +/- 1.0% of FSD* -10 C to +40 C 200mm x 95mm x 30mm (270g) 3 x "AA" Alkaline Alkaline "AA" continuous use: Minimum 75 Hours** OR Rechargeable continuous use: 1 week** 8 digit x 8mm Shackle Size 120 tonne 150 tonne 200 tonne Cell Weight 50 kg 75 kg 95 kg *Based on a BS1610 Grade 1 Calibration Machine **Depending on charge and conditions 11

12 TELEMETRY LOAD CELL RRI-T 300 TONNE TO 500 TONNE STANDARD FEATURES On/Off Tare Zero Peak hold Range 100m Battery level indicator Frequency 433MHz Eight digit display Select units in lbs, kg, tonne or US Tons Rubber cover with lanyard Robust carry case Load cell battery lasts 6 months on standby Remote turn off on load cell Up to 99 ID address codes Replaceable batteries in display and cell OPTIONAL FEATURES RS232C output for printer or data logging with Pipeline software to PC or print mode AA Lithium batteries in handset for extended life Cell supplied for use with rechargeable Lithium-Ion battery pack and charger Auto turn off on display Backlit display Model A B C D E ØG RRI-T RRI-T RRI-T All measurements are in mm Technical Specification Model RRI-T300 RRI-T400 RRI-T500 Capacity 300 tonne 400 tonne 500 tonne Resolution 1 kg 1 kg 1 kg Accuracy Temp Range Handset Dimensions Handset Battery Cell Battery Life Handset Display < +/- 1.0% of FSD* -10 C to +40 C 200mm x 95mm x 30mm (270g) 3 x "AA" Alkaline Alkaline "AA" continuous use: Minimum 75 Hours** OR Rechargeable continuous use: 1 week** 8 digit x 8mm Shackle Size 300 tonne 400 tonne 500 tonne Cell Weight 160 kg 215 kg 235 kg *Based on a BS1610 Grade 1 Calibration Machine **Depending on charge and conditions 12

13 ATEX / IECEx WIRELESS LOAD CELL RRI-T-ATEX The Red Rooster range of ATEX / IECEx wireless load cells have been developed to meet the requirements of our customers in hazardous industries where explosive gases or dusts may be present, such as the offshore industry, engineering and chemical industries, or wherever accurate measurement is required in a hazardous area. Working with Sira Certification we have developed a range of load cells from 5 to 500 Tonne with ATEX and IECEx certification for use in Zones 1 & 2. The testing and audits were in accordance with Directive 2014/34/ EU and the IECEx Scheme rules for equipment with Intrinsic Safety protection. With ATEX certification being accepted throughout Europe and the IECEx certification is accepted in most other parts of the world, the range of wireless load cells can be used for force measurement, load monitoring and weighing across the world. MARKINGS ATEX - Ex II 2 GD IECEx - Ex ib IIC T4 Gb Ex ib IIIC T135 C Db ZONES Gas Zones 1 & 2 Dust Zones 21 & 22 The RRI-T-ATEX load cells are manufactured from a high strength low weight Duralloy with a factor of safety of 7:1 on the smaller cells and 5:1 on the larger cells with all being proof loaded to 150% of the rated capacity. Our Wireless Load Cells come fully certified for use in hazardous areas, are environmentally sealed, come with advanced technology and are easy to operate. See the product data sheet for a full specification. The handset is easily operated with one hand with a tactile switch membrane and is sealed to IP67. The easily accessible battery compartments in the hand set and the load link allows the Energiser L91 Lithium AA batteries to be easily changed in a safe area. 13

14 ATEX / IECEx WIRELESS LOAD CELL RRI-T-ATEX 5 TONNE - 50 TONNE GAS ZONES DUST ZONES II 2 GD MODEL A B C D E F RRI T5 ATX Ø27,5 RRI T12,5 ATX Ø45 RRI T25 ATX Ø55 RRI T50 ATX Ø75 Ex ib IIC T4 Gb Ex ib IIIC T135oC Db B F E D 13 e manufacture 3 07 STANDARD FEATURES Tare Zero & peak hold High resolution 5 Tonne to 500 Tonne Range 500m Lightweight high strength aluminium alloy Frequency 2.4 GHz Robust carry case Long battery life with battery level indicator Turn off on load cell or remotely from handset Note: Replaceable batteries in display and cell High factor of safety smit board item 13 there is hickness for item 1 mm for the spacers item 14 PARTS LIST ITEM QTY Model PART NUMBER A B C DESCRIPTION D E FØ 1 1 DRG Front Panel (for RRI T) RRI-T5-ATEX DRG DRG Rear Panel 32 (for RRI AA) 74 Battery Cover x 2 NBR 70 RRI-T12.5-ATEX NBR7D O ring 50 O ring ISO x 10 Hexagon socket head shoulder screws (M5x16) 7 12 RRI-T25-ATEX ISO x Hexagon socket head 60 shoulder screws 74 (M5x12) 8 4 RS Threaded Insert M RRI-T50-ATEX ISO 2009 M3 x 10 IPR1 SAD Countersunk 75 Screw On/Off Switch DRG (5T) or DRG (12,5T) or Body DRG (25T) or DRG (50T) X24 SAe Technical Specification Battery Holder Mantracourt Transmit Board aaa M2 Model plastic bolt RRI-T5-ATEX RRI-T12.5-ATEX M3x8 Spacer RRI-T25-ATEX RRI-T50-ATEX 16 1 DRG Product Label Scale Material Capacity Title of 5 Part tonne 12.5 tonne 25 tonne Part Number 50 tonne RRI T5 ATX, RRI T12,5 ATX, 1:2 Resolution 1 kg RRI T25 ATX, 1 kg RRI T50 ATX 1 kg DRG kg (ATEX) Surname Date Signature 1 / 1 Designed By T. Mikolajewski Accuracy < +/- 0.5% Date 07/11/2012 of FSD* unless otherwise specified Drawn By T. Mikolajewski Temp Range -20 C to +40 C 14/07/2017 all dimensions are in milimeters 14/07/2017 Tolerances Revision Weight Linear Checked By B. Aitken IP Rating IP67 up to 5 0,05 3 N/A over 5 up to 30 0,1 over 30 up to 120 0,2 over 120 up to 500 0,25 over 500 up to ,5 over Approved By Sheet Size A4 Note: A layer of silicone grease may be applied to the jointing surfaces where O rings are fitted 3 Handset Dimensions 152mm x 90mm Replaces x 34mm Drawing B. Aitken (270g) Handset Title of Project Display 8 digit x 9mm Angular 0,5 Profile Number Surface Roughness Handset Wireless Battery Load Cell ATEX / IECEx Use Only Certification 2 x Energizer L91 "AA" BatteriesIf In Doubt Ask Wireless Load Cell Battery Life 6 Only baseefa certified AA cells can be used C A Use Only 2 x Energizer L91 AA Batteries Lithium "AA" 12 x 5 min sessions per day: 2 Months Continuous use: 54 Hours Shackle Size 6.5 tonne 13.5 tonne 25 tonne 55 tonne Cell Weight 2.5 kg 4.5 kg 6.5 kg 13.0 kg Cell with Case 6.5 kg 8.5 kg 10.5 kg 19.0 kg F N10 *Based on a BS1610 Grade 1 Calibration Machine Only replace batteries in a safe area 14

15 ATEX / IECEx WIRELESS LOAD CELL RRI-T-ATEX 100 TONNE TONNE GAS ZONES DUST ZONES II 2 GD MODEL A B C D E F RRI T100 ATX Ø100 RRI T150 ATX Ø120 RRI T200 ATX Ø145 Ex ib IIC T4 Gb RRI T300 ATX Ø180 RRI T400 ATX Ex ib IIIC T135oC Db Ø190 RRI T500 ATX Ø210 B F REVISION HISTORY REV. DATE APPROVED 0 D E STANDARD FEATURES Tare Zero & peak hold High resolution 5 Tonne to 500 Tonne Range 500m Lightweight high strength aluminium alloy 5 Frequency 2.4 GHz Note: Robust carry case Long battery life with battery level indicator 9 Only baseefa certified AA cells can be used Turn off on load cell or remotely from handset Replaceable batteries in display and cell High factor of safety 1 4 C A F Note: A layer of silicone grease may be applied to the jointing surfaces where O rings are fitted the manufacture Material Type: Alloy EN AW 7075 T651 Total of Magnesium, Titanium and Zirconium is less than 7,5% Model DRG RRI-T100-ATEX (300T) or DRG (400T) RRI-T150-ATEX or DRG (500T) RRI-T200-ATEX Capacity 16 1 DRG Front Panel (for RRI T) 100 tonne 150 tonne 200 tonne Scale Material Title of Part Part Number Resolution Not to RRI T100 ATX, RRI T150 ATX, RRI T200 ATX, Scale 1 kg RRI T300 ATX, 1 kg RRI T400 ATX, RRI T500 ATX 1 kg DRG (ATEX Surname Date Signature 1 / 1 Designed By T. Mikolajewski Date 21/12/2017 unless otherwise specified Accuracy < +/- 0.5% of FSD* 21/12/2017 Temp Range ansmit board item 10 there is IP Rating ll thickness for item 16 and 6 mm for the spacers Handset item Dimensions 11 A3 Handset Display Handset Battery Wireless Load Cell Battery Life PARTS LIST ITEM QTY PART NUMBER 1 1 DRG x 2 NBR x 3 NBR ISO x ISO x RS ISO 2009 M3 x IPR1 SAD X24 SAe aaa 12 2 M2 plastic bolt 13 1 Technical DRG Specification DRG (100T) or DRG (150T) or DRG (200T) or Model A B C D E FØ RRI-T100-ATEX RRI-T150-ATEX RRI-T200-ATEX Drawn By Checked By Approved By Sheet Size T. Mikolajewski 21/12/2017 B. Aitken Title of Project DRG C to +40 C IP67 Wireless Load 152mm Cell ATEX x 90mm / IECEx x 34mm Certification (270g) 8 digit x 9mm Use Only 2 x Energizer L91 "AA" Batteries Use Only 2 x Energizer L91 AA Batteries Lithium "AA" 12 x 5 min sessions per day: 2 Months Continuous use: 54 Hours Shackle Size 120 tonne 150 tonne 200 tonne Cell Weight 50 kg 75 kg 95 kg DESCRIPTION Battery Cover O ring O ring Hexagon socket head shoulder screws (M5x16 Hexagon socket head shoulder screws (M5x12 Threaded Insert M5 Countersunk Screw On/Off Switch Battery Holder Mantracourt Transmit Board M3x8 Spacer Revision Weight 0 N/A Replaces Drawing Profile Number Product Label Body Rear Panel (for RRI AA) all dimensions are in milimete Tolerances Linear up to 5 0,05 over 5 up to 30 0,1 over 30 up to 120 0,2 over 120 up to 500 0,25 over 500 up to ,5 over Angular 0,5 N10 Surface Roughness If In Doubt Ask *Based on a BS1610 Grade 1 Calibration Machine Only replace batteries in a safe area 15

16 ATEX / IECEx WIRELESS LOAD CELL RRI-T-ATEX 300 TONNE TONNE GAS ZONES DUST ZONES II 2 GD MODEL A B C D E F RRI T100 ATX Ø100 RRI T150 ATX Ø120 RRI T200 ATX Ø145 Ex ib IIC T4 Gb Ex ib IIIC T135oC Db RRI T300 ATX Ø180 RRI T400 ATX Ø190 RRI T500 ATX Ø210 B F REVISION HISTORY REV. DATE APPROVED 0 D E STANDARD FEATURES Tare Zero & peak 14 hold 3 15 High resolution 5 Tonne to 500 Tonne Range 500m Lightweight high strength aluminium alloy 5 Frequency 2.4 GHz Note: Robust carry case Long battery life with battery level indicator 9 Only baseefa certified AA cells can be used Turn off on load cell 6 or 2remotely 7 from handset Replaceable batteries in display and cell High factor of safety 1 4 C A F Note: A layer of silicone grease may be applied to the jointing surfaces where O rings are fitted the manufacture Material Type: Alloy EN AW 7075 T651 Total of Magnesium, Titanium and Zirconium is less than 7,5% Model DRG RRI-T300-ATEX (300T) or DRG (400T) RRI-T400-ATEX or DRG (500T) RRI-T500-ATEX Capacity 16 1 DRG Front Panel (for RRI T) 300 tonne 400 tonne 500 tonne Scale Material Title of Part Part Number Resolution Not to RRI T100 ATX, RRI T150 ATX, RRI T200 ATX, Scale 1 kg RRI T300 ATX, 1 kg RRI T400 ATX, RRI T500 ATX 1 kg DRG (ATEX Surname Date Signature 1 / 1 Designed By T. Mikolajewski Date 21/12/2017 unless otherwise specified Accuracy < +/- 0.5% of FSD* 21/12/2017 Temp Range ansmit board item 10 there is IP Rating ll thickness for item 16 and 6 mm for the spacers Handset item Dimensions 11 A3 Model A B C D E FØ ITEM QTY PART NUMBER 1 1 DRG RRI-T300-ATEX x NBR O ring x 3 NBR 70 O ring RRI-T400-ATEX ISO x ISO x RS RRI-T500-ATEX Handset Display Handset Battery Wireless Load Cell Battery Life PARTS LIST -20 C to +40 C IP67 Wireless Load 152mm Cell ATEX x 90mm / IECEx x 34mm Certification (270g) 8 digit x 9mm Use Only 2 x Energizer L91 "AA" Batteries Use Only 2 x Energizer L91 AA Batteries Lithium "AA" 12 x 5 min sessions per day: 2 Months Continuous use: 54 Hours DESCRIPTION Battery Cover Hexagon socket head shoulder screws (M5x16 Hexagon socket head shoulder screws (M5x12 Threaded Insert M5 2 ISO 2009 M3 x 8 Countersunk Screw 1 IPR1 SAD2 On/Off Switch Battery Holder 1 X24 SAe Mantracourt Transmit Board aaa M3x8 Spacer 2 M2 plastic bolt 1 Technical DRG Specification Product Label 1 DRG (100T) or DRG (150T) or DRG (200T) or Body 1 Drawn By Checked By Approved By Sheet Size T. Mikolajewski 21/12/2017 B. Aitken Title of Project DRG Revision Weight 0 N/A Replaces Drawing Profile Number Rear Panel (for RRI AA) Shackle Size 300 tonne 400 tonne 500 tonne Cell Weight 160 kg 215 kg 235 kg all dimensions are in milimete Tolerances Linear up to 5 0,05 over 5 up to 30 0,1 over 30 up to 120 0,2 over 120 up to 500 0,25 over 500 up to ,5 over Angular 0,5 N10 Surface Roughness If In Doubt Ask *Based on a BS1610 Grade 1 Calibration Machine Only replace batteries in a safe area 16

17 LOAD SHACKLES RR-SC RR-ST RR-SM RR-SC / RR-ST SERIES Produced in capacities from 25 tonne to 500 tonne. The shackle body is manufactured from galvanised alloy steel. The shackle pin (nickel steel up to 35 tonne, alloy steel on larger capacities) is retained in the shackle body by means of a nut and split pin, and an anti-rotation device is incorporated in the pin to ensure correct alignment. The pin itself is through bored and strain gauges are internally resin bonded at both shear planes. A close fitting tapered steel bobbin is included to ensure that the load is applied through the midline of the shackle pin. Load cell shackles are available in both cabled (RR-SC) and radio telemetry (RR-ST) versions. Up to 50 tonne capacity accuracy is better than 0.5% F.S.D. over 50 tonne accuracy is better that 1.0% F.S.D. RR-SM SERIES Produced in capacities from 50 tonne to 500 tonne. The shackle body is manufactured of galvanised alloy steel. The shackle pin is made from stainless steel and is retained in the shackle body by means of a nut and split pin. An anti-rotation device is incorporated in the pin to ensure correct alignment. The pin itself is through bored and strain gauges are internally resin bonded at both shear planes. A close fitting tapered steel bobbin is included to ensure that the load is applied through the midline of the shackle pin. Our range of marine load cell shackles are proof tested to 200% of the shackle WLL and come with a 5:1 factor of safety. Operational temperature range -20ºC to +80ºC. 17

18 F B C LOAD SHACKLE RR-SC CABLED RR-ST TELEMETRY STANDARD FEATURES Strain gauges fitted within the bore of the shackle pin for max protection Bow or D type shackle to US Federal specification RR-C-271 and European standard EN IP68 protection Robust waterproof plugs and sockets Interface to Ikon-mtx or Ikon-cabled display Mains battery charger for shackle Handheld display powered by 3 x AA batteries 8 digit x 8mm display Robust carry case for display unit Rechargeable battery in telemetry load shackle Optional Transit Frame D A E A H Technical Specification Cabled Telemetry Capacity A B C D E F H Weight RR-SC25 RR-ST25 25 tonne ~25 kg RR-SC50 RR-ST50 50 tonne ~41 kg RR-SC70 RR-ST70 70 Tonne ~65 kg RR-SC85 RR-ST85 85 tonne ~70 kg RR-SC100 RR-ST tonne ~90 kg RR-SC150 RR-ST tonne ~194 kg RR-SC175 RR-ST tonne ~265 kg RR-SC250 RR-ST tonne ~450 kg RR-SC300 RR-ST tonne ~842 kg Temp Range All measurements are in mm -10 C to +40 C 18

19 D L MARINE LOAD SHACKLE RR-SM STANDARD FEATURES Strain gauges fitted within the bore of the shackle pin for maximum protection Bow or D type shackle to US Federal specification RR-C-271 and European standard EN Shackle pin sealed to IP68 protection Robust nylon reinforced plugs and sockets with locked rings Interface to RRI-C display Handset powered by 3 x "AA" batteries Robust carry case for display unit Optional Transit Frame A B C Dimensions Model Capacity A B C D L RR-SM50 50 tonne RR-SM75 75 tonne RR-SM tonne RR-SM tonne RR-SM tonne RR-SM tonne RR-SM tonne RR-SM tonne All measurements are in mm 19

20 COMPRESSION CELLS RR-COM RR-COM750 Manufactured in a range of capacities from 0.5 tonne to 20 tonne from high strength stainless steel with an integrated load button. High quality gauges are used throughout the range to deliver a high accuracy. High standard IP protection against water and dust ingress to IP68. Supplied as standard with an individual hand held display per load cell, or can be supplied as a system with multiple cells configured to one display. RR-COM5500 Manufactured in a range of capacities from 0.5 kn to 50 kn from high strength aluminium. Can be wired for tension or compression. High quality gauges are used throughout the range to deliver a high accuracy. High standard IP protection against water and dust ingress to IP66. Supplied as standard with an individual hand held display per load cell, or can be supplied as a system with multiple cells configured to one display. Various fittings can be screwed into the M12/M20 threaded holes, such as eye bolts, clevises and rods. RR-COM9500 Manufactured in a range of capacities from 25 tonne to 1500 tonne from high strength stainless steel. High quality gauges are used throughout the range to deliver a high accuracy. High standard IP protection against water and dust ingress to IP68. Supplied as standard with an individual hand held display per load cell, or can be supplied as a system with multiple cells configured to one display. 20

21 COMPRESSION LOAD CELL RR-COM5500 Technical Specification Standard Load Ranges kn 0.5, 1, 2.5, 5, 10, 20, 50 Safe Service Load % 150 Ultimate Load % 300 Input Resistance Ω 380 +/- 30 Output Resistance Ω 350 +/- 2 Creep after 30 mins (20 C) % < +/- 0.05% Operational Temp Range C -20 to +70 Environmental Protection IP66 Cable Length Standard Metres 3 Insulation G Ω >2 at 100V.dc Electrical Connections 6 Core Cable, Wired in Compression Mode Red Blue Yellow Green Black/White + Input - Input - Output + Output Preset Cal Ref Note: All percentages related to Full Rated Load Capacity A B C D 0-0.5, 1, 2.5, 5kN M kN M kN M20 All measurements are in mm 21

22 H B COMPRESSION LOAD CELL RR-COM750 Technical Specification Standard Load Ranges tonne 0.5, 1, 2, 5, 10, 20 Safe Service Load % 150 Ultimate Load % 300 Input Resistance Ω 750 +/- 20 Output Resistance Ω 700 +/- 5 Operational Temp Range C -20 to +70 Environmental Protection Construction IP68 Stainless Steel Insulation G Ω >2 at 100V.dc Electrical Connections 6 Core Cable, Wired in Compression Mode Red Blue Yellow Green + Input - Input - Output + Output Note: All percentages related to Full Rated Load ØD ØW Radius R Threaded holes T on PCD P Capacity (tonne) B ØD H P R T ØW 0.5, M3 x , 5, 10, M6 x All measurements are in mm 22

23 COMPRESSION LOAD CELL RR-COM9500 Technical Specification Standard Load Ranges tonne 25, 50, 100, 200, 300, 400, 500, 1000, 1500 Safe Service Load % 150 Ultimate Load % 500 Safe Side Load % 100 Input Resistance Ω 700 ( te 1400Ω) Output Resistance Ω 700 +/- 2 Creep after 30 mins (20 C) % < +/- 0.05% Operational Temp Range C -20 to +80 Environmental Protection IP68 Cable Length Standard Metres 10 Insulation G Ω >2 at 100V.dc Electrical Connections IP68 6 Way Amphenol Connector Pin A + Input Pin E + Output Pin C - Input Pin F - Output Note: All percentages related to Full Rated Load Cell Type Capacity ØA ØB ØC ØD E F G Comp tonne Comp tonne Comp tonne Comp tonne Comp tonne Comp tonne Comp tonne Comp tonne All measurements are in mm 23

24 RUNNING LINE MONITOR RLM RLM Produced to accept cable diameters from 13mm to 88mm, the Red Rooster RLM system electronically monitors the load on a running line (winch, crane, etc.) and is displayed digitally. It can optionally monitor the length of the line out and speed (including direction) in any engineering units. It s modular design enables facilities to be added or removed as requirements change. 24

25 Surname Date Signature J L RUNNING LINE MONITOR RLM STANDARD FEATURES Five wheel construction guides wire smoothly onto the monitoring wheel Wire may be fitted without tools, using a gloved hand Load pin forms shaft of centre wheel Strain gauges mounted in shaft bore (High impact protection & IP65) Wheels mounted on roller bearings with grease nipples hour battery life between charges Battery charger 10m extension cable OPTIONAL FEATURES Line speed monitoring Line out monitoring Mains operation PC interfacing & data logging Paperless chart recorder RS232 output Model Suit Wire Rope Diameter Maximum Capacity RLM13 13mm - 19mm 5 tonne RLM20 16mm - 26mm 15 tonne RLM35 28mm - 40mm 35 tonne RLM50 42mm - 52mm 50 tonne RLM88 54mm - 88mm 150 tonne VAULT REVISION REV DATE 0 D C K E F G H B A Technical Specification Model A B C D E F G H J K L RLM RLM RLM RLM RLM All measurements are in mm To Suit To Suit Title of project Designed by Checked by Approved by Running Line Monitor Ø52 rope L. Kolko Date Material Scale Title of part Running Line Monitor - Ø52 rope - G.A. 25 D P

26 CRANE SCALE SK CRANE SCALE Manufactured in a range of capabilities from 200 kgs to 85 tonnes. The TEO crane scale uses proven technology (hydrostatic, bourdon tube) and incorporates it in to a simple, functional and reliable weighing device. Current health and safety legislation requires companies to have knowledge of the loads being handled regardless of the industry. In the TEO crane scale we have an inexpensive load-measuring device which can be hung up, used and then stored until the next time it is required, secure in the knowledge that it will continue to perform reliably. 26

27 CRANE SCALE SK STANDARD FEATURES Accuracy better than display resolution (1% of rated load, nominal) 100% taring capability (by rotating the dial device) Zero set by rotating the dial face Plexiglass dial face cover 160mm scale diameter Graduated in kilogrammes and tonnes Fixed link top suspension up to 5000 kgs Hook with latch bottom suspension up to 5000 kgs OPTIONAL FEATURES Display graduated in pounds (lbs) or tonnes Display remote from the load cell (hydrostatic tube connection) Type Capacity (kgs) Dial Increms Weight (kgs) A mm B mm C mm D mm E mm 200-SK kg SK kg SK kg SK kg SK kg SK kg SK kg SK kg SK kg SK kg SK kg SK kg SK kg

28 REPAIR AND CALIBRATION LOAD CELL REPAIR Our team of electronic technicians have a vast knowledge of manufacturing Red Rooster load measuring equipment and the repair of other manufacturer's equipment. From standard units to the most complex weighing systems we can trace the defective component before repair and calibration. CALIBRATION We can calibrate up to 400 tonne in tension and up to 100 tonne in compression using our in-house calibration machines. All our calibration equipment is checked annually and is calibrated in accordance with BS :2004. CERTIFICATION Along with the calibration certificate you will also get a 'Certificate of Thorough Examination' as a load cell is seen as a piece of lifting gear by LEEA. 28

29 OTHER PRODUCTS WINCHES INDUSTRIAL HAND WINCHES JIB CRANES OVERHEAD CRANES ELECTRIC HOISTS MANUAL HOISTS LEVER HOISTS AIR HOISTS LOW HEADROOM AIR HOISTS ATEX AIR HOISTS RACK & PINION AIR TROLLEYS 29

30 HEAD OFFICE T: +44 (0) DEPOT Unit 26 Kelvin way Trading Estate T: +44 (0) Kelvin Way, West Bromwich E: West Midlands, B70 7TW

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