MANUFACTURING EQUIPMENT AND RESOURCES

Transcription

1 MANUFACTURING EQUIPMENT AND RESOURCES General Atomics Electromagnetic Systems (GA-EMS) combines extensive manufacturing and test expertise with cutting-edge equipment to support exacting component and product designs for aerospace and defense, industrial, energy, and commercial applications. GA-EMS is focused on the design and manufacture of complex electronics, precision metal components, and turnkey assemblies. We machine, assemble, and test components to meet tight tolerances and harsh environments, and measure each product against the highest quality, compliance, and safety standards in the industry. All GA-EMS facilities have an ISO 9001:2008-certified quality management system. Our manufacturing facility in Tupelo, Miss. holds a MIL-STD Sealed Insulation System Certification. We are also compliant with the U.S. government s International Traffic in Arms Regulations (ITAR) for export of defense-related products and services.

2 MANUFACTURING EQUIPMENT AND RESOURCES ELECTRONIC ASSEMBLY EQUIPMENT Laser Marking System Legend 36EXT-120W GE Static Discharge System Assembly Benches Qty: 56 Cabinet Movers Qty: 10, Aero-Go Model No. AS-25X Vacuum Curing Oven Cascade Tech SVO in. x 24 in. x 24 in. capacity CNC Conformal Coating System Nordson Asymtek SL-940E Conveyor Curing System Nordson Asymtek Model No. TCM-2200 Automated PCB Assembly Line SITE FEATURES Sophisticated, large robotics equipment State-of-the-art electrical motor winding equipment Vacuum-pressure impregnation tank Full range of Computer Numerical Controlled (CNC) machining and milling equipment Multi-megawatt test capabilities 13-acre fully fenced-in facility with 24-hour security Engineering offices equipped with the latest CAD / CAM technology On-site customer representative and DCMA offices Convenient access via ground-level doors and back-in loading docks In-Line Solder Paste inspection Koh Young KY Screen Printer DEK SiPlace Pick and Place Qty: 2, Siemens SiPlace SX1 with glue dispense and tray capability Reflow Oven BTU Pyramax 125 X-Ray VJ Electronics Vertex II Vacuum Drying Oven Yamota DP43 Thermal Chamber ESPEC Selective Solder Qty: 2, Pillarhouse Jade Automated Optical Inspection Yestech FX-940 BGA Rework Hakko FR Flying Probe SPEA 4060 Assembly Branches Qty: 12, Lista 7000

3 MANUFACTURING EQUIPMENT AND RESOURCES ELECTRONIC ASSEMBLY EQUIPMENT Laser Marking System Legend 36EXT-120W GE Static Discharge System Assembly Benches Qty: 56 Cabinet Movers Qty: 10, Aero-Go Model No. AS-25X Vacuum Curing Oven Cascade Tech SVO in. x 24 in. x 24 in. capacity CNC Conformal Coating System Nordson Asymtek SL-940E Conveyor Curing System Nordson Asymtek Model No. TCM-2200 Automated PCB Assembly Line SITE FEATURES Sophisticated, large robotics equipment State-of-the-art electrical motor winding equipment Vacuum-pressure impregnation tank Full range of Computer Numerical Controlled (CNC) machining and milling equipment Multi-megawatt test capabilities 13-acre fully fenced-in facility with 24-hour security Engineering offices equipped with the latest CAD / CAM technology On-site customer representative and DCMA offices Convenient access via ground-level doors and back-in loading docks In-Line Solder Paste inspection Koh Young KY Screen Printer DEK SiPlace Pick and Place Qty: 2, Siemens SiPlace SX1 with glue dispense and tray capability Reflow Oven BTU Pyramax 125 X-Ray VJ Electronics Vertex II Vacuum Drying Oven Yamota DP43 Thermal Chamber ESPEC Selective Solder Qty: 2, Pillarhouse Jade Automated Optical Inspection Yestech FX-940 BGA Rework Hakko FR Flying Probe SPEA 4060 Assembly Branches Qty: 12, Lista 7000

4 MANUFACTURING EQUIPMENT Amada Punch Press Techni Water Jet Vibrator Deburr Automatic Band Saw Swivel Band Saw Vertical Band Saw Coordinate Measuring Machine (CMM) Coordinate Measuring Machine (CMM) Model Pega 344 Q, 30 ton, 40 station Fanuc 6M CNC control Model M66 waterjet cutting machine Cuts up to 6 in. thick, 6 ft. x 10 ft. material 60,000 psi pump package American Finishing Model No. 1646SQ 15 in. x 15 in. x 45 in. Clausing Kalamazoo Model No. KC12AX, 5 hp 14 in. W x 12 in. H material capacity Auto feed and counter, hydraulic clamping Baileigh 12 in. W x 7 in. H material capacity Hydraulic feed 20 in. throat Model Brown & Sharps Global Performance with laser mapping scanner and vision camera capabilities Portable Romer Arm with touch trigger probing and laser mapping scanner Micro Height Gage Model M-600 TESA Micro Hite Plus Optical Comparator Four Spindle Drill Press VPMS motorized 30 in. with Quadra Check 200 controller Clausing Model No. 2287, 1.5 hp. 6 in. travel 20 in. Drill Press Wilton 1.5 hp 20 in. Drill Press Central Machinery 1.5 hp Amada Punch Press Model EMK361M2, 33 ton, 58 station with twin servo direct drive with Fanuc CNC control Combination Disc and Belt Finishing Machine Bench Grinders Surface Grinder Jet 6 in. x 48 in. belt, 10 in. disc Wilton 8 in., 1 hp Jet 6 in., ½ hp Clausing Precision ASD3 Automatic Surface Grinder Time Saver Series 1200 sander/deburr machine Hilman Traksporter Flip-Rite Forklifts 100,000 lb. moving capacity 1.25 ton, 8 ft. length Qty: 2, 4 ton, 8 ft. length and 5 ton, 8 ft. length 8,000 lb., 12,000 lb., 16,000 lb., and 45,000 lb. capacity Boom Lift 45,000 lb. capacity Pick and Place Lifts 4,000 lb. capacity

5 MANUFACTURING EQUIPMENT Pallet Jacks 5,500 lb. capacity Hydraulic Lift Carts Qty: 22, each 1,000 lb. capacity Electric Lift Carts 500 lb. capacity Scissor Lift JLG 26 ft. height x 750 lb. weight capacity Portable A Frame Cable Spool Lifts Cable Spool Lifts Engine Hoist Lifts Qty: 2, ¼ ton balance air lifts, 1,000 lb. capacity Tulsa Power Model No. PO-5 5,000 lb. capacity Tulsa Power Model No. PO-10 10,000 lb. capacity 300 lb. capacity Bridge Cranes 10, 20 and 50 ton capacity

6 CNC VERTICAL/HORIZONTAL MACHINING EQUIPMENT CNC Milling Capabilities Haas CNC Vertical Mill Haas CNC Vertical Mill Haas CNC Vertical Mill YCM CNC Vertical Milling Machine Model No. VF-6 Haas CNC control Spindle speed 8,100 rpm, 30 hp, V50 24 position tool changer X=64 in. transverse travel, Y=32 in. longitudinal travel, Z=30 in. vertical travel Rotary table 6 in., center height ±15 arc-sec accuracy Model No. VF-6SS, Haas HSM CNC control Spindle speed 12,000 rpm, 30 hp, V40 24 position tool changer X=64 in. transverse travel, Y=32 in. longitudinal travel, A=30 in. vertical travel Rotary table 6 in., center height ±15 arc-sec accuracy Model No. XF-12/50 Spindle speed 7,500 rpm, 30 hp X=150 in. transverse travel, Y=32 in. longitudinal travel, Z=30 in. vertical travel Model No. SV1020A, Fanuc MXP100i control Spindle speed 10,000 rpm, 15 hp, V40 24 position tool changer X=42 in. travel, Y=20 in. position tool change travel CNC Turning Mill Capabilities Haas ST-40L CNC Lathe Haas CNC Lathe ROMI CNC Lathe 25.5 in. x 80 in. max. capacity, 40 hp vector drive, 2,400 rpm Live tooling with C axis, 12-station bolt-on turret Programmable servo stock 4 in. bar capacity Qty: 3, ST-30, Haas CNC control in. max. swing x 26 in. travel 30 hp, 3,000 rpm, 12 station turret Automatic bar feeder 3 in. capacity C420 Siemens 802 control 16.8 in. max. swing x 39 in. travel 10 hp, 4,000 rpm, 8 station turret 3 in. spindle through hole Bost Two Column Vertical Lathe Smart 36 C-3, Sinumerik 840D CNC control 142 in. swing, 118 in. chuck, 150 in. turning height, 78 in. Z travel Vertical and horizontal milling head, 30 hp, 2,500 rpm Renishaw RMP 60 measuring probe on milling axis Renishaw LP2 turning tool probe 118 in. diameter x 150 in. H capacity Republic Lagun Heavy Duty CNC Lathe Model TUR2050MN/CNC, Siemens 840D CNC control Spindle speed 150 hp, 550 rpm 78 in. swing x 393 in. travel, C axis positioning spindle with ± 10 arc-sec accuracy 12 station driven turret, 40 in. diameter steady rest Renishaw RMP 60 measuring probe Swing over bedway 94 in., swing over cross slide 76 in.

7 CNC VERTICAL/HORIZONTAL MACHINING EQUIPMENT CNC Boring Mill Capabilities Union Ram Type Horizontal Boring Mill Model No. PCR 150, Heidenhain itnc 530 CNC control Spindle speed 3,000 rpm, 62 hp 40 station tool changer X=393 in. travel, Y=157 in. travel, Z=59 in. ram travel, W=26 in. spindle stroke DV 45 heavy duty rotary table, 3D touch probe MTE Horizontal Boring Mill Model No. BF4200, Heidenhain itnc 530 CNC control Universal spindle speed 3,000 rpm, 40 hp, V50 40 station tool changer 59 in. vertical travel, 157 in. cross travel, 39 in. Z axis travel MTE BF 4200 Upgrade with Spirsin H/V 1,000 mm rotary table and interface to MTE BF 4200 Universal mounting for vertical or horizontal orientation Table flatness 30 microns 11,000 lb. capacity, table speed 5.4 rpm Index accuracy ± 7 arc seconds

8 MOTOR MANUFACTURING Samatic Coil Winder Model No EXT Ace Coil Winder Model No. HD-05 CAM Innovations Taping Head Imprex VPI System Motor Balance Machine Schenck HM50B Model No. 72 PD Model No. S0108 x 92-EPA 107 in. diameter x 92 in. H capacity 17,500 lb. symmetrical rotor capacity with CAB20 instrumentation feature CAM Innovations Turn Taper CAM Innovations Under Cutter CAM Innovations Banding Machine Wisconsin Oven Model No. EWN-66-7E/EP, 500 F max.

9 MOTOR MANUFACTURING Paint and Sandblast Equipment Sanding Booth 8 ft. x 14 ft. OSHA approved with air filtration system Sand Blast Booth 8 ft. x 14 ft. OSHA approved with air filtration system Quincy Air Compressor 60 hp Gardner Air Compressor 50 hp Kaeser BSD60 60 hp, 175 psi screw compressor Gardner Denver Air Compressor 10 hp Quincy Air Drying System Model No. QPNC-250 Gardner Denver Air Drying System Model No. RNC-200A4 Kaeser TE hp, 360 dfm, 230 psi air dryer Certifications and Workforce Development ISO 9000:2008 Certified Quality Management System ISO 9001:2008 Internal Auditors MIL-STD-2037 Sealed Insulation System Certification Six Sigma (Green and Black belts) Lean Management ANSI Y14-GD&T ETA Certification Fiber Optics ESD Control Certified OSHA / EPA / DOT OSHA Certified Forklift Drivers OSHA 24hr HazWoper Certified Emergency Response Team OSHA Certified Forklift Drivers OHSA-NIMS Incident Command System OSHA Certified Crane Operators 10 / 30 hr. OSHA Safety Certifications Fiber Optics Technician, ETA Certified Hazardous Materials Transportation Hazardous Toxic Waste Management (RCRA) IPC-A-610 / IPC J-Std-001 Soldering Mig / Metal Arc Welding GENERAL ATOMICS ELECTROMAGNETIC SYSTEMS Technical descriptions and specifications contained herein provide general product guidelines and are for information purposes only. Information and specifications contained herein are subject to change without notice. All brand names, trademarks and registered trademarks are the property of their respective companies. GA-MFG EQUIP Rev A 0918

10 GENERAL ATOMICS ELECTROMAGNETIC SYSTEMS Technical descriptions and specifications contained herein provide general product guidelines and are for information purposes only. Information and specifications contained herein are subject to change without notice. All brand names, trademarks and registered trademarks are the property of their respective companies. Rev