3-Phase Military AC-DC Power Supply 3-Phase, VrmsL-L

Transcription

1 -4-1U 3-Phase Military AC-DC Power Supply 3-Phase, VrmsL-L 47-8 Hz Semi-Regulated 28 V-48 V 4 W 525 W Transient Input Power Input Frequency Output Voltages Output Power Sealed Construction, Ultra low Weight, Compact Size Designed & Manufactured in USA SynQor s Military AC-DC Power Supply units are designed for the extreme environmental and demanding electrical conditions of Military/Aerospace applications. SynQor s incorporates field proven high efficiency designs and rugged packaging technologies. This will accept a 3-Phase input with a wide range of input voltage and frequency values while delivering a well conditioned continuous 4 W (525 W transient), DC semi-regulated output to the load. The output voltage droops for system stability and for load sharing when units are in parallel. The -4 Power Supply is designed and manufactured in SynQor s USA facilities to comply with a wide range of military standards. Combine Up to Eight Units for Higher Power Product Features Sealed, weather-proof, shock-proof construction 4 W output power Full power operation: -4 C to +55 C 3-Phase AC Input: Vrms L-L; 47-8 Hz Power factor correction at AC input Up to 8 units can be combined for higher power User I/O and Configuration signal port Synchronized start and stop of multiple units Battle Mode for over-temperature events SNMP Network Port 1U high rack mount unit (1.73 H x 17. W x 2.42 D) Low weight: 28 lbs. In-Line Manufacturing Process AS91 and ISO 91 certified facility Full component traceability Product # -4-1U Specification Compliance units are designed to meet: MIL-STD B - Interface Shipboard MIL-STD-81G - Environmental Engineering MIL-STD-461F - Electromagnetic Interference MIL-STD-74F - Aircraft Electrical Power MIL-STD-1275D - Vehicle Electrical Power Contents Technical Specification Technical Figures Block Diagram Technical Characteristics Technical Specification Mechanical Diagrams Accessory Options Ordering Information Page 1

2 -4-1U Technical Specification ENVIRONMENTAL CHARACTERISTICS MIL-STD-81G Temperature Methods 51.5, 52.5 INPUT CHARACTERISTICS Operating AC Input Voltage Frequency Input Power Factor Operating Temperature 3-Phase, VrmsL-L* 47-8 Hz >.98 at Hz >.97 at 4 Hz >.92 at 8 Hz Maximum Input Current 27 Arms May be programmed to less via communications port AC Input Circuit Breaker Rating 3 Arms *Power Derating vs. VrmsL-L (see Figure 2) OUTPUT CHARACTERISTICS Total Output Power 15 s Transient Nominal DC Output Voltage at No Load 28 Vout 3 Vout 48 Vout DC Output Voltage over Line, Load & Temperature 4 W 525 W 29.7 V 32.2 V 51.5 V (Semi-regulated, see Figures 3-5) 28 Vout V 3 Vout V 48 Vout V Maximum Output Capacitance 28 Vout 255 mf 3 Vout 222 mf 48 Vout 86.8 mf Output Ripple Voltage (2MHz BW) All Output Voltages.5% peak-to-peak of rated Vout Hold-up Time To -2% rated Vout, 4 W 1 ms Turn-on Delay All Output Voltages 2 s max. Output Voltage Response to Load Transient Iout steps from 5-75% 3% typ. / 6% max. deviation at.2 A/μs 1 ms recovery Over-voltage Protection Cyclic Restart 11-12% rated Vout Short Circuit Protection Cyclic Product # -4-1U 115% rated Iout Full Rated Power Reduced Power per Figure 6 Storage Temperature Altitude Method 5.5 Operating Non-operating Environmental Tests Shock/Drop Temperature Shock Vibration Fungus Salt Fog Sand and Dust Rain Humidity Mechanical Vibrations of Shipboard Equipment -4 C +55 C -4 C +7 C -4 C +7 C - 18, ft - 4, ft Method 516.6, Procedures 1,4,6 Method 53.5, Procedure 1 Method 514.6, CAT 5, 7, 8, 9, 24 Method 58.6 Method 59.5 Method 51.5, Procedures 1,2 Method 56.5 Procedure 1 Method 57.5 Procedure 2 Method 528 Procedure 1 RELIABILITY CHARACTERISTICS MIL-HDBK-217F MTBF 24 khrs MIL-217F Ground Benign, Ta=25 C ELECTROMAGNETIC CAPABILITY MIL-STD-461F CE11 3 Hz - 1 khz CE12 1 khz - 1 MHz CS11 3 Hz - 15 khz CS16 1 khz - 4 GHz CS114 1 khz - 2 MHz CS116 1 khz - 1 MHz RE11 3 Hz - 1 khz RE12 1 khz - 18 GHz RS11 3 Hz - 1 khz RS13 2 MHz - 4 GHz MECHANICAL CHARACTERISTICS 1U Standard Battery Pack Chassis 1.73 (1U)H x 17. W x 2.42 D Chassis Size Aluminum Case Material 28 lbs Total Weight Connectors MS347L18-8PW AC Input Connector CGE2E18H5FB-16 DC Output Connector (+) CGE2E18H5FWB-16 DC Output Connector (-) HD DB15 Female User I/O Ports HD DB15 Male Configuration I/O Port Amphenol RJF22N, Code B Ethernet Port Cooling Exhaust Fans 54 db(a) Sound Pressure Level (SPL).67(m3/min) 23.7 CFM Air Flow Two fans in system, above specs are for each fan separately. Page 2

3 -4-1U Technical Figures 1 MIL-STD V L-L 95 Table III Transient 5 Output Power (Watts) Efficiency (%) Table II Steady-state Table III Transient Vrms L-L 28 Vrms L-L Transient Vrms L-L 115 Vrms L-L Transient 4 Transient 2s 3 MIL-STD Φ Voltage Ranges Shown MIL-STD V L-L Table II Steady-state Figure 1: Efficiency Curves for All Output Voltages 28Vrms L-L: Figure 2: Rated Output Power vs Input AC Voltage 2s 2% 115Vrms L-L: Maximum Transient Duty and On-Time 16 Input AC Voltage (VrmsL-L) Output Power (W) 2s 2% 115Vrms L-L: Maximum Transient Duty and On-Time 15s 2% 12s 5% 28Vrms L-L: 12s 5% 15s 2% Output Voltage (V) Output Voltage (V) Transient Regions 29.5 Transient Regions 31.5 Region Region Figure 3: 28 Vout Droop Characteristics 28Vrms L-L: 2s 2% 12s 5% 4 Transient Regions 5.5 Region DC Output Power (W) Output Voltage (V) Output Load (A) Figure 5: 48 Vout Droop Characteristics Product # -4-1U VAC < 95 Vrms L-L VAC 15 to 95 Vrms L-L VAC > 15 Vrms L-L s 2% Figure 4: 3 Vout Droop Characteristics 115Vrms L-L: Maximum Transient Duty and On-Time 8 Output Load (A) Output Load (A) Ambient Temperature ( C) Figure 6: Thermal Derating Curve (output power vs. ambient temperature) Page 3

4 -4-1U Technical Specification High Density DB15 Female (15 Pin Connector) TX RX GND Signal PIN 2 3 4, 5 BATTLE_MODE 6 ACIN_GOOD V REMOTE_START SHUTDOWN OUT_OK OVER_TEMP Function RS232 DCE Device Transmit RS232 DCE Device Receive Ground reference for all digital inputs and outputs TTL-Input*, pull low to engage Battle Mode (disable internal over-temperature protection), has internal pull-up to +5 V. Open collector* output where low indicates AC Input voltage is within range Vout with minimal current drive usable as a pull-up voltage for open collector output signals. Load must be <35 ma Drive this line high with 5 ma to enable outputs Drive this line high with 5 ma to disable outputs Open collector* output where low indicates Main DC Output voltage is within range Open collector* output where low indicates that the is at or above its maximum temperature *With an internal 5 k Pull-up Resistor to 5 V and ESD Protection Diodes. Safety & Qualifications - PENDING UL CAN/CSA C22.2 No EN Block Diagram AC INPUT Product # -4-1U AC to DC w/ PFC and ISOLATION OUTPUT FILTERING INTERFACE CONTROL OUTPUT CAPACITOR MAIN DC OUTPUT Page 4

5 -4-1U Mechanical Features Status Indication Panel -4-1U 1.73" 1U On/Off Switch Air intake 17." -4-1U with AC Input DC Output Product # -4-1U Fan Exhaust Ethernet User CONFIG Port I/O Port AC Input Fan Exhaust Ground Circuit Stud Breaker (1/4-2) Page 5

6 -4-1U Mechanical Diagrams 17." [431.8].75"[19.5] 2.42" [518.6] 19.34" [491.1] 16." [46.4].75"[19.5].75"[19.5] UNIT MOUNTING HOLES " x " [37.8].313"[7.95] TYP..86"[21.84] MADE IN USA Product # -4-1U 1.73"[43.9] Page 6

7 -4-1U Accessory Options User Communications (I/O) Cables HD DB15M to DB9F (RS232, 1 ) HD DB15M to DB15M (RS232 and Digital I/O, 1 ) Network SNMP (Sealed RJ45, 1 ) HD DB15F to HD DB15F (Synchronized Control of TWO Parallel Units, 3 )1 HD DB15F to HD DB15F to HD DB15F (Synchronized Control of THREE Parallel Units, 3 )1 Notes: 1: HD DB15F cables (SYN-9322 or SYN-9323) not required for parallel operation. SYN-931 SYN-935 SYN-9321 SYN-9322 SYN-9323 Rail Kits Slide Rail Kit Fixed Bracket Kit2 Power Cables (1 long) AC Input 3 A (18-8 MIL to NEMA L15-3P) AC Input 3 A (18-8 MIL Hardwire) DC Output Negative (Hardwire) DC Output Positive (Hardwire) Power Cables (3 long) DC Output (), DC Input (MINV), 3, Negative DC Output (), DC Input (MINV), 3, Positive Rackmount Transit Cases Transit Case, 3U, Gray, with Casters2 Transit Case, 3U, Gray, No Casters2 Notes: SYN-92 SYN-938 SYN-9115 SYN-9116 SYN-9176 SYN-9177 SYN-918 SYN-9181 SYN-941 SYN : Other Options also available, check the website or contact power@synqor.com for further information. 2: Fixed Bracket Kit (SYN-938) with Transit Case (SYN-941 or SYN-9412) is required for transit and ruggedized use. Optional Rackmount Transit Case Product # -4-1U Page 7

8 -4-1U Ordering Information Family Output Power Height AC Input Phase # AC Input Frequency DC Output Voltage Range Output Regulation Network 4: 4 W 1U: : 3 Phase W: 47-8 Hz 2D: 28 V 2E: 3 V 4B: 48 V S: Semi-regulated E: Ethernet/SNMP *Approximate output voltage at full load, output voltage has droop. For valid part numbers, refer to the website or contact your local sales representative. Part Numbering Example: -4-1U-3W2ES-E Contact SynQor for further information and to order: Phone: Toll Free: Fax: Web: Address: Product # -4-1U power@synqor.com 155 Swanson Road Boxborough, MA 1719 USA PATENTS SynQor holds numerous U.S. patents, one or more of which apply to most of its power conversion products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor s patents include the following: 5,999,417 6,222,742 6,545,89 6,594,159 6,894,468 6,896,526 6,927,987 7,5,39 7,72,19 7,85,146 7,119,524 7,269,34 7,272,21 7,272,23 7,558,83 7,564,72 7,765,687 7,787,261 8,23,29 8,149,597 8,493,751 8,644,27 9,143,42 WARRANTY SynQor offers a 1 year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Page 8