Medium and low voltage systems for panel builders. Expertise. to solve your every application

Transcription

1 Medium and low voltage systems for panel builders Expertise to solve your every application

2 Aerospace Truck Powering business worldwide Discover Eaton a leader in the power management field Since 1911, when our company began trading as a small truck parts supplier, Eaton Corporation has come a long way. Today, as a diversified power management company, Eaton has sales of $16.1 billion USD (FY 2011), employs 73,000 people and has customers in more than 150 countries. Everyday, we help companies across the world to manage power, and do more, while consuming l ess energy. Eaton s innovative products, solutions and technologies are designed to help customers to manage power and conserve resources while working more productively, safely and sustainably. Our integrated and diversified business strategy ensures that we remain at the forefront of our industry, decade after decade. Aerospace A leading global supplier to commercial and military aviation and aerospace industries. An extensive technology portfolio includes hydraulic systems, fuel systems, motion control systems, propulsion sub-systems, cockpit controls and displays and fluid health monitoring systems. Our products improve fuel economy, aircraft performance, reliability and safety. Truck A leader in the design, manufacture and marketing of complete line of drivetrain systems and components for medium- and heavy-duty commercial vehicles. Under the Roadranger brand, Eaton also markets lubricants, safety products and service tools. Eaton s hybrid power systems have earned the company recognition as a global leader in alternative power for commercial vehicles. Electrical A global leader in power distribution, power quality, control and automation, and power monitoring products. When these products are combined with a full-scale energy and engineering services organization, Eaton is able to serve the global power system needs of industrial, institutional, government, utility, commercial, residential, information technology and original equipment manufacturer markets worldwide. 2

3 Electrical Automotive Hydraulics Powering business more sustainably Sustainability smaller footprint in the world The principle of sustainability means meeting the current needs of our own society without compromising the needs or options of future generations. It is a principle, which forms the very core of our design and production philosophy and guides all our activities across the world. Our commitment to reducing our own ecological footprint covers a wide range of green technologies, products and services that help our customers utilise electrical power more efficiently, while improving environmental performance. Eaton has been recognised throughout the world for its uncompromising business ethics. For example, it was listed as one of the World s Most Ethical Companies on the Ethisphere Institute s annual list for six consecutive years (2007, 2008, 2009, 2010, 2011 and 2012). Automotive A supplier of critical components that reduce emissions and fuel consumption and improve stability and performance of cars, light trucks and commercial vehicles. Principal products include engine valves and valve train components, transmission and engine controls, supercharger, locking and limited slip differentials, cylinder heads, fluid conveyance components, body mouldings and spoilers. Hydraulics A worldwide leader in reliable, high-efficiency hydraulic systems and components for use in mobile and industrial applications. Markets include agriculture, construction, mining, forestry, utility, material handling, earth moving, truck and bus, machine tools, moulding, primary metals, automotive, power generation, port machinery and entertainment. 3

4 Eaton provides reliable, efficient and safe power management for a growing number of industries Public and private sectors: Buildings Transportation Industrial and machinery Information technology Infrastructure Energy and utilities 4

5 Buildings Residential Healthcare Education Commercial Office Retail Public Sector Airports Electrical distribution Power quality Power metering and monitoring Engineering and energy services Transportation Aerospace Commercial Vehicles Passenger and Performance Cars High-Speed Rail Marine Military/Defense Hybrid power systems Hydraulic, fuel, electrical and conveyance systems Automotive and truck technology Manual and automated transmissions Onboard controls and electrical charging infrastructure Superchargers Hydraulic technology Industrial and machinery Manufacturing Agriculture Construction Mining and Metals Processing Material Handling Electro-hydraulic systems Electrical distribution equipment Control and automation and power quality equipment Power metering and monitoring Hydraulics technology Power and motion control products Information technology Data Centers Telecommunications Networks Computer Rooms World s most efficient line of UPSs Reliable power systems Power metering and monitoring Local service and support Energy services Infrastructure Airports Highways Mass Transit Water and Wastewater Treatment Plants Locks and Dams Complete backup power systems High-speed refueling systems Hydraulic system solutions and technical services Filtration, hydraulic and electrical products Hybrid power systems Energy and utilities Renewable Energy: Solar, Wind, Nuclear, Hydropower Smart Grid Traditional Energy: Oil and Gas Electrical balance of system Power distribution Network power grid technology Electro-hydraulic systems Advanced material science technology Hydraulic technology Engineering and energy services 5

6 Keeping pace with evolving standards Standards and technology As standards evolve, and clients demand higher levels of reliability and safety, Eaton helps you meet market demands with the latest in technology. Whether it s meeting the latest requirements of IEC for low voltage switchgear or addressing client s safety concerns while working near medium voltage equipment, you can rely on Eaton s 100 year heritage and leadership in switchgear design. Our licensed platforms include complete third party certification to IEC for low voltage systems and IEC and 200 for medium voltage. These new standards are becoming a requirement in many geographies and are being adopted by many companies to address areas of reliability and safety, early. Partnering with Eaton as a licensed panelbuilder has many advantages. Reduce investment in equipment design and testing. Meeting the new standard requires design verification testing which can cost thousands of dollars for each tested combination. Testing not only can be financially prohibitive, but it can slow time to market and present many technical challenges. As an Eaton licensee, we provide all of the necessary test certificates and manufacturing information eliminating the need for these tests. Industry leading technology provides a specification advantage in a crowded and competitive marketplace. As we introduce new products or features, like our Arcflash Reduction Maintenance System TM, our partners will be the first to have access. Extensive network of sales and application engineers throughout the region can assist you in targeting consultants and end users. We re here as partners to help pull through more business. Personnel safety and arc flash Personnel safety continues to be one of the key concerns for end users in the market today. In the past several years, many safety standards have been adopted around the world to address the problems related to arc flash including NFPA 70E in North America, TR and IEC in Europe and other local standards like Annex ZD in Australia. Eaton has answers to address all of these standards and offers both products and services important to the user. Our licensed platforms have been tested and exceed the requirements of the standards, that s just one step towards building a safe facility. The standards address the performance of the equipment during an arc flash, with all of the doors securely latched or closed, but in reality most accidents occur when the equipment is being serviced. At Eaton we take a proactive approach of prevent rather than cure when addressing arc flash hazards. First, we recommend a system study to determine the risk classification where the equipment is installed. Our engineering services team offers this analysis in addition to other power systems studies to improve system reliability and safety. By partnering with Eaton you have access to one of the largest teams of power systems engineers in the industry. Second, we have patented features that limit or prevent risky activity. For instance, on xenergy TM XW, a light indicates the presence of hazardous voltage inside the cubicle, interlocks prevent removal in an energized state and an IP21 barrier prevents access until the unit is safely de-energized. On our xgear TM medium voltage equipment, positive interlocks on the grounding switch and cubicle doors prevent unsafe operation. Third, to further increase personnel safety, we offer intelligent products which can limit the amount of arc flash by reducing breaker clearing times during maintenance. Our Arcflash Reduction Maintenance System TM, available in our medium voltage relays, low voltage air circuit breakers (ACB), and molded case circuit breakers (MCCB) is a unique offering only available from Eaton. This maintenance mode employs the use of a separate analog circuit in the breaker s trip unit to reduce clearing times while work is being performed on the switchboard. This device has proven to reduce incident energy levels by nearly 50% and is more cost effective and reliable than other solutions like fiber optic sensors and relays. Arcflash Reduction Maintenance System TM Industry leading safety solution for safe operation and maintenance of low voltage switchgear Eaton s circuit breakers equipped with an Arcflash Reduction Maintenance System TM improve safety by providing a simple and reliable method to reduce fault clearing time resulting in lower incident energy levels for downstream locations during maintenance. 6

7 Panelbuilder support program Support program Software and tools Build your brand Services Members of the panelbuilder program have preferred access to a team of experts focused on switchboard design, manufacturing methods and quality. This team will assist with the initial assembly line set up, assembly of production samples and training. Also, the team will be there to support you for project design, technical support questions and manufacturing issues. They will keep your team up to date on the latest advancements in xenergy and xgear during quarterly visits and help maintain a superior level of quality. Flexible licenses Licensing technology has many advantages and Eaton offers more flexibility. Choose between assembly or manufacturing licenses. Both offer technical support and access to the latest technological advancements, but require different levels of expertise and investment. We have a licensing program to fit your individual needs. All partners receive a suite of e-tools which provide bills of material, drawings and pricing information to help reduce design time and eliminate errors. The xenergy configurator allows panelbuilders to quote jobs with ease, plus it provides detailed engineering information and layouts to help your customer make an informed purchasing decision. Why waste time drawing panels in CAD at quote time? xenergy configurator reduces the time required to quote a project which allows you to spend more time building your business. An online portal, xenergypartner.com, is provided to all licensees for assembly instructions, the latest product enhancements, specifications and the test certificate library. Manufacturing license holders receive online access to the latest marketing materials, manufacturing information, technical bulletins and material specifications. Partners can proudly label their equipment with their own company name and the 'Powered with Eaton Technology' nameplate. This joint marketing approach allows you to differentiate your company in the market, while xenergy and xgear names are simple for consultants to specify. Whether it s support on your manufacturing floor, or service at your customer s site, Eaton s team of field service engineers can deliver support where you need it. Our team of factory trained engineers can assist with commissioning, installation and troubleshooting of low voltage and medium voltage equipment. In addition to providing turnkey project support, our services team also conducts system studies and arc flash hazard analysis which ensure system reliability and worker safety. Let us help your customers tackle their toughest power problems. 7

8 xenergy Under license from Eaton LV motor control and power distribution center system xenergy is Eaton s latest low voltage system. The system provides reliable motor control and power distribution functionality for all industrial and commercial installations up to 5000 A. 3 good reasons for using xenergy xenergy is a modular switchboard system with a wide range of configurations for reliable power distribution or motor control applications. A combination of designs can be joined in a single lineup to meet the requirements of your specific application. Eaton xenergy is available in five versions (XP, XF, XR, XW, XG), which offer flexibility in design, but all xenergy configurations utilize a common bus system and are part of a flexible platform for low voltage systems. Performance Availability Safety The xenergy system range offers a module-based design that is flexible and allows for smarter, more efficient designs. The architecture is optimized to provide high performance and our design tool makes it easy to configure. The system is also extensible and allows for future expansion as your customers needs change. With xenergy, Eaton offers a design-verified switchgear assembly designed for years of trouble-free operation. The option to choose either fixed, removable or fully withdrawable technology, allows system designers to match application needs and reduce system downtimes to minutes, or even seconds, during system maintenance. Eaton s withdrawable design allows for online exchange of system devices. xenergy also provides a maximum level of protection for people and equipment and is tested to the criteria of IEC Choosing our XW withdrawable switchgear, makes it more convenient to maintain and replace modules safely, with minimal training and the highest level of reliability. xenergy XW combined with our Arcflash Reduction Maintenance System technology offers an industry leading solution for safe operation and maintenance of low voltage switchgear. System features and benefits Reliable in operation 8 Complete product design third party certified in accordance with IEC (Verified by testing) External degree of protection is third party tested up to IP55 according to the IEC Internal protection for open compartments is at minimum IP2XB Full internal separation of all functional units designed in accordance with Form 3b and an option for 4b Compartments for withdrawable units can be modified without the need for full shut-down and power off Interlocking mechanism to ensure safe Operating / Disconnected / Test positions Safe in operation Withdrawable units can be easily exchanged. This enables safe modification and convenient removal of units in a live situation Automatic door interlocking of all outgoing feeder sections prevents access or removal when the switch is in the ON position Defined drawer position indicator for test and disconnected positions Safety due to use of standardized IEC tested and certified Eaton components which have a proven track record Distribution busbars are protected to IP2X when the drawer is removed. An optional Automatic Shutter Mechanism can be mounted to provide additional safety Padlock facilities are available on all operating and interlock mechanisms 3-point-lock system is standard on all cableway doors to ensure maximum safety Available Arcflash Reduction Maintainence System System flexibility 5 Modular design configurations Small footprint Variable widths for cableways Easy to upgrade and extend the switchboard Suitable for universal use as the dimensions are according to the main industrial standards (DIN VDE, CEI, UNE, NF and BSEN) Cable connection from top and/or bottom Suitable for cable and busbar trunking main incoming connections Corner cubicles allow for flexible line-ups in the switch room using minimum space

9 XP power sections XF fixed XR removable XG general Circuit breaker (ACB or MCCB) incoming, Outgoing or buscoupler applications Internal separation up to form 4 Cable connection from the top or bottom Incoming supply system for drill-free cable connection Power outgoers with circuit breakers and fuse switch disconnectors up to 630A Internal separation up to form 4 Individual outgoers, such as controlgear, motor starters, small power outgoers, etc. Power outgoers with circuit breakers and strip type switchdisconnector-fuse, up to 630A Empty modules for individual applications Plug-in modules and strip type switch-disconnector-fuse can be replaced under live-line working conditions Internal separation up to form 4 Power factor correction Fitting systems for subdistribution with devices for modular installation Control technology with SASY 60i and xstart Individual fixed units on a mounting plate Soft starters variable speed drives Easy maintenance and reduced down times XW Fully withdrawable minimum down time Drawer units can be replaced under liveline working conditions Instantly recognizable position indicator for operating, test or deenergized status Easy maintenance, no need for any special tools 9

10 xgear Under license from Eaton MV switchgear system with sustainability built-in Combining advanced technology with proven engineering excellence, the xgear 12 kv, 17.5 kv and 24 kv system provides the highest safety and reliability standards without compromising competitiveness. Safety, reliability and performance Compartments are protected against penetration by objects Internal arc classification of AFLR provides operator safety in the unlikely event of an internal arc Operation only possible with the circuit breaker compartment door closed Logical mechanical and electrical interlocks prevent mal-operation Capacitive voltage detection system for verification of safe isolation from supply Minimal costs during service due to: Robust maintenance-free design with minimum number of parts W-VACi circuit breaker has a long life without the need for active maintenance Advanced vacuum interrupter contact designs prevent hot spots, create less heat and minimise electrode erosion to yield longer life No SF6 pressure checks and specialised refilling procedures Low lifetime cost Low initial costs due to: Compact footprint Cable access from front or rear Cable entry from either top or bottom Easy-access cable compartment for ease of cable connection Integrated arc chamber Back to wall configuration with front cable access Flexibility in design Every application of this type of system is unique, so Eaton offers a wide range of different panel types Range of voltage transformers Range of current transformers Smart grid and substation automation Protection and control equipment SF 6 free in the unlikely event of vacuum interrupter failure there is no harm to personnel and no harmful gases are emitted. Vacuum interrupter contact erosion is negligible Fully encapsulated vacuum interrupters User friendly Cable connection and user interfaces for operation on the same side of the unit Multiple cables per phase with standard compression lug for ease of cable connection Reliable and safe in operation Complete design third party certified in accordance with IEC Internal arc fault tested in accordance with IEC Quality assurance in accordance with ISO 9001 Separate compartments for cable, vacuum circuit breaker and busbars Secondary cable entry points on both sides of the low voltage compartment top plate Secondary cable wire way runs complete over the length of the switch gear to help with inter-unit wiring Secondary cable terminals positioned at a reachable height within the low voltage compartment Clear and simple, straightforward operation panels combined with an active mimic diagram Integrated arc chamber 10

11 W-VACi Reliability, safety and performance in a compact package The extensive line of W-VAC i compact medium voltage vacuum circuit breakers with IEC ratings of 12 kv, 17.5 kv and 24 kv are part of Eaton s comprehensive global product portfolio that serves both 50 Hz and 60 Hz end-user segments of the electrical industry, such as the industrial, commercial, utility, mining, marine and offshore markets. Fully type-tested to latest IEC standards The switchgear is type tested to the latest IEC and has third-party certification to prove internal arc containment classification of AFLR. This means there is minimal risk of harm to personnel in the unlikely event of an internal arc in the cable compartment, vacuum circuit breaker compartment or the busbar compartment in any direction: front, rear and sides of the switchgear. Standards xgear complies with the following international standards IEC Common specifications IEC Circuit breakers (E2, M2, C2) IEC Disconnectors and earthing switches (E2, M0) IEC Metal enclosed switchgear and controlgear IEC Current transformers IEC Voltage transformers IEC Degrees of protection (IP Code) IEC Communication networks and systems in substations IEC Live working - voltage detectors - Part 5: voltage detecting systems 11

12 Components for every application Eaton offers a full range of medium and low voltage control and distribution components to support the needs of panel builders across a broad range of industries and applications. Medium voltage switching, protection & control Low voltage switching & protection Withdrawable vacuum circuit breakers Fixed vacuum circuit breakers Contactor units Low voltage motor protection & control Rotary switch & switch-disconnector Miniature circuit breakers, protection and accessories Digital RCCB Motor protection, monitoring, control & networking via control bus Motor-protective circuit breakers Tool-less combination starters Across-the-line motor control through 2,600 amperes Power quality, monitoring, protection & backup power Bimetal motor overload protection Electronic motor overload protection Field bus communicating overload relays for monitoring and control Metering solutions High performance monitoring Networking solutions to consolidate breaker and metering data 12

13 Panel builder L-frame for safe and reliable circuit breaker mounting Open contactors Vacuum interrupters Protective relays Basic molded case circuit breakers and accessories through 400 amperes Full featured molded case circuit breakers and accessories through 1,600 amperes Compact air circuit breakers through 4,000 amperes Air circuit breakers through 6,300 amperes World s smallest solid state starters with built in bypass through 1,000 amperes Compact adjustable frequency drives through 7.5 kw HVAC application specific adjustable frequency drives through 160 kw Complete performance adjustable frequency drives through 1,800 kw Advanced communicating overload relays with motor diagnostics Wiring solution simplifies engineering with interface to standard field bus Intelligent relays Human machine interface Power factor correction Surge protection Single-phase UPS from 500 VA to 20 kva Three-phase UPS from 8 kva to 4,400 kva 13

14 Electrical power management by Eaton Foundation for success Electrical power. The most significant and pervasive energy source on earth. It runs businesses, fuels innovations and keeps the lights on. When the power system is not designed or managed properly, it compromises success, resulting in lower productivity and increased costs. Eaton takes the complexity out of power management with industry-leading innovation, expert services and holistic solutions. And our customers realize powerful benefits: improved reliability, increased efficiency and enhanced safety. Customer critical If it s critical to our customers, it s critical to us. In fact, we view it all as mission critical. + Expertise With unparalleled knowledge of power management across industries, we provide the know-how for every application. + Support Our people make the difference. Support is not just an extra benefit; it s at the heart of how we do business. For energy challenges big and small, if it matters to you, it matters to us. Our mission is to ensure your success, however you define it. 14

15 The power of fusion There s a certain energy at Eaton. It s the power of uniting some of the world s most respected names to build a brand you can trust to meet your every power management need. Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. Building on over 100 years of experience in electrical power management, the experts at Eaton deliver customized, integrated solutions to solve your most critical challenges. To learn more visit All of the above are trademarks of Eaton or its affiliates. Eaton has a licenseto use the Westinghouse brand name in Asia Pacific Eaton. 15

16 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers most critical challenges. Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products. They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit Electrical Sector Asia Pacific No.3, Lane 280, Linhong Road, Changning District, Shanghai Eaton Industries Pte Ltd Electrical Sector 4 Loyang Lane #04-01/02 Singapore Eaton Corporation All Rights Reserved Publication No. SEABR November 2013 Eaton is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.