18 V LI-ION COMPACT CORDLESS DRILL

Transcription

1 18 V LI-ION COMPACT CORDLESS DRILL Owner s Manual Patent Pending PRODUCT SPECIFICATIONS Battery: 18 V, 1.5 Ah Lithium-ion Maximum torque: 230 in-lb Variable speed ranges & 0 1,400 RPM (no load) Torque clutch positions: 21 + drill mode Keyless chuck: 3/8" (10 mm) single sleeve Maximum drilling depth: 15/64" (6 mm) in steel 17/32 (20 mm) in wood Charger: 90 minute diagnostic, Class 2 Charger input: 120 V AC, 60 Hz Charger output: 18 V DC, 1 A Universal replacement charger: or Weight: 2 lb 9 oz (1.2 kg) without battery Need Assistance? Call us on our toll free customer support line: Technical questions Replacement parts Parts missing from package Imported by Mastercraft Canada Toronto, Canada M4S 2B8

2 TABLE OF CONTENTS Product specifications.. 1 Table of contents... 2 General safety warnings Eye, ear & lung protection 3 4 Electrical safety. 4 Power tool safety General safety rules.. 5 Work area... 5 Electrical safety. 5 Personal safety Use and care of power tools... 6 Service 6 Specific safety rules.. 7 Battery & charger safety Battery pack recycling.. 9 Symbols.. 10 Know your cordless drill.. 11 Accessories 11 Contents. 12 Assembly and operating Charging the battery pack 13 Charger LED functions. 14 Installing the battery in the cordless drill.. 15 Adjusting the torque On-board screwdriver-bit storage Two-speed gear box switch. 17 Forward/reverse switch 17 Spirit level.. 18 Variable-speed trigger switch.. 18 Installing bits Removing bits 21 Drilling Driving screws Removing the chuck Retightening a loose chuck Maintenance Exploded view 29 Parts list Warranty

3 GENERAL SAFETY WARNINGS! CAUTION: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. This instruction manual includes the following: General Safety Rules Specific Safety Rules and Symbols Functional Description Assembly Operation Maintenance Accessories EYE, EAR & LUNG PROTECTION ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1 FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.! WARNING: Non-compliant eyewear can cause serious injury if broken during the operation of a power tool.! WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy. SAVE THESE INSTRUCTIONS FOR REFERENCE 3

4 GENERAL SAFETY WARNINGS WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.! WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include: Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles. ELECTRICAL SAFETY WARNING: To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 120 V operation. It must be connected to a 120 V, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. 4

5 POWER TOOL SAFETY GENERAL SAFETY RULES! WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. WORK AREA Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks that may ignite dust or fumes. Keep bystanders, children and visitors away while operating the tool. Distractions can cause the operator to lose control. ELECTRICAL SAFETY Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will only fit into a polarized plug one way. If the plug does not fit into the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-pronged grounded power cord and grounded power supply system. Avoid contact between the operator's body and grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if the operator's body is grounded. Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock. Do not abuse the cord. Do not use the power cord to carry the tool or to pull the plug out of the outlet. Keep the power cord away from heat, oil, sharp edges, and moving parts. Replace a damaged power cord immediately. A damaged power cord increases the risk of electric shock. When operating a power tool outdoors, use an outdoor-rated extension cord type W-A or W. These cords are rated for outdoor use and they reduce the risk of electric shock. PERSONAL SAFETY Stay alert, be aware of the surroundings, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a power tool may result in serious personal injury. Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothing, jewellery, or long hair can get caught in moving parts. 5

6 POWER TOOL SAFETY PERSONAL SAFETY cont d Avoid accidental start-ups. Verify that the switch is in the OFF position before plugging in the tool. Carrying a power tool with a finger on the switch or plugging in a tool that has the switch in the ON position invites accidents. Remove adjusting keys and wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance allows the operator to maintain better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection when appropriate. USE AND CARE OF POWER TOOLS Use clamps or another practical means to secure and support the workpiece to a stable platform. Holding the work in a hand or against the body is not stable, and may lead to loss of control. Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer when used at the rate that it was designed to work at. Do not use a power tool if it cannot be turned ON or OFF using the power switch. A tool that cannot be controlled using the switch is dangerous, and must be repaired. Disconnect the plug from the outlet before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of accidental start-ups. When power tools are not in use, store them out of the reach of children or untrained persons. Tools are dangerous in the hands of untrained users. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind, and are easier to control. Inspect the tool for misalignment or binding of moving parts, broken parts, and any other condition that may affect the operation of the tool. If it is damaged, have the tool serviced before using it. Many accidents are caused by poorly maintained tools. Use only accessories that are recommended by the manufacturer for this model. Accessories that are suitable for one tool may become hazardous when used with another tool. SERVICE Tools servicing must be performed by qualified personnel. Service or maintenance performed by non-qualified personnel could result in a risk of injury. When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this Manual. The use of unauthorized parts or failure to follow the instructions in the Maintenance section of this Manual may create a risk of electric shock or injury. 6

7 SPECIFIC SAFETY RULES! WARNING: Know your cordless drill. Do not plug in the charger or install the battery in the tool until you have read and understand this Instruction Manual. Learn the tool s applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury. Always wear eye protection. Any power tool can throw foreign objects into your eyes and cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.! WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.! WARNING: Always use a safety shield, hearing protection and dust mask when drilling concrete. Do not drill material too small to be securely held. Always keep hands out of the path of the drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the path of the drill bit. Secure workpiece. Use clamps or a vise to hold the workpiece. It is safer than using your hand and it frees both hands to operate the tool. Make sure there are no nails or foreign objects in the part of the workpiece to be drilled. To avoid injury from accidental starting, always remove the battery from the tool before installing or removing a drill bit. Do not install or use any drill bit that exceeds 7 (17.5 cm) in length or extends more than 6 (15 cm) beyond the chuck jaws. They can bend or break suddenly. Before starting the operation, jog the drill switch to make sure the drill bit does not wobble or vibrate. Do not use fly cutters or multiple-part hole cutters, because they can come apart or become unbalanced during use. Make sure the spindle has come to a complete stop before touching the chuck or attempting to change the drill bit. Always make sure the chuck is tight and the drill bit firmly tightened in the chuck before starting drill. SAVE THESE INSTRUCTIONS FOR REFERENCE 7

8 BATTERY & CHARGER SAFETY! WARNING: Only use the 90 minute diagnostic charger to charge the Compact Mastercraft 18V Li-ion battery. Charging any other batteries may damage the charger and possibly cause serious injury. Do not store or carry battery in a manner in which metal objects could contact the exposed metal end. Do not place battery in aprons, pockets, drawers, etc. with loose nails, screws, keys etc. The battery could short circuit causing a fire, personal injury or damage to the battery. Never attempt to open the battery for any reason. If the housing of the battery breaks or cracks, immediately discontinue use and do not recharge. Do not charge the battery if it is wet or shows any evidence of corrosion. A small leakage from the battery may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin, follow these steps: 1. Wash immediately with soap and water. 2. Neutralize with a mild acid such as lemon juice or vinegar. 3. If liquid gets into your eyes, flush immediately with clean water for a minimum of 10 minutes and seek medical attention. NOTE: The battery liquid is slightly acidic. Do not incinerate the battery. It can explode in a fire. Do not use an extension cord. Plug the charger cord directly into an electrical outlet. Use the charger only in a standard 120 V, 60 Hz electrical outlet. Do not use the charger in wet or damp conditions. It is intended for indoor use only. Do not use the charger near sinks or tubs. Do not immerse the charger in water. Do not allow the cord to hang over the edge of a table or counter or touch hot surfaces. The charger should be placed away from sinks and hot surfaces. Do not use charger to charge any batteries other than the cordless drill batteries. Other batteries may explode. Do not operate charger if cord or plug is damaged. Replace damaged cord and plug immediately. Do not operate charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have a qualified technician examine the charger and repair it if necessary. Do not disassemble the charger. 8

9 BATTERY & CHARGER SAFETY Do NOT charge batteries when the work area or the battery temperature is at or below 0 C (32 F) or above 45 C (113 F). Unplug the charger when not in use and before cleaning or maintenance. NOTE: See Pages 27 & 28 for detailed information concerning preparation for recycling battery packs and exercising a Ni-Cd battery pack for peak performance. BATTERY PACK RECYCLING To preserve our natural resources, please recycle or dispose of batteries properly. The batteries charged by this charger may contain chemicals and metals that are harmful to the environment. Never dispose of re-chargeable batteries in your normal household garbage or in landfill sites as they will add to the pollution of the environment. Please return all defective rechargeable battery packs to your local Canadian Tire store for recycling. If you do not have a Canadian Tire store in your area, please call for the location of your nearest RBRC battery recycling location. 9

10 SYMBOLS! WARNING: Some of the following symbols may appear on the cordless drill. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. V A Hz W kw L kg H N/cm 2 Pa Min S Volts Amperes Hertz Watts Kilowatts Microfarads Litres Kilograms Hours Newtons per square centimetre Pascals Minutes Seconds Alternating current Three-phase alternating current Three-phase alternating current with neutral Direct current No load speed Alternating or direct current Class II construction Splash-proof construction Watertight construction Protective grounding at grounding terminal, Class I tools Revolutions or reciprocations per minute Diameter Off position Arrow Warning symbol HOMOLOGUE 61TN E JD This symbol designates that this tool is listed with both Canadian and U.S. requirements by Underwriters Laboratories. 10

11 KNOW YOUR CORDLESS DRILL Chuck Torque clutch Gear box switch Screwdriver bits Spirit level Air vents Forward/reverse button Variable speed trigger switch Battery Battery release button ACCESSORIES AVAILABLE ACCESSORIES! WARNING: Use only accessories that are recommended for this cordless drill. Follow the instructions that accompany the accessories. The use of improper accessories may result in injury to the operator or damage to the cordless drill. Before using any accessory, carefully read the instructions or the owner s manual for the accessory. Drill bits Screwdriver bits Nut drivers! WARNING: If any part is missing or damaged, do not plug charger into the power source or install the battery in the tool until the missing or damaged part is replaced. 11

12 CONTENTS CONTENTS Carefully unpack the cordless drill. Compare the contents against the CORDLESS DRILL COMPONENTS chart at right. NOTE: See illustration of cordless drill below.! WARNING: To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the tool. CORDLESS DRILL COMPONENTS KEY DESCRIPTION QTY A Cordless drill 1 B 90 minute LED diagnostic charger 1 C 18 V Li-ion battery 1 Screwdriver bits #1/#2 1 D ` #2 & 15/64" 1 (6 mm) Tote case (not illustrated) 1 Owner s Manual 1 12

13 CHARGING THE BATTERY PACK! WARNING: Use only the 90 minute diagnostic charger supplied with the drill kit to charge the Mastercraft 18 V Li-ion battery supplied with the drill. Charging any other batteries with this charger may damage the charger, and possibly cause serious injury. 1. To charge the battery, place the charger (1) in a dry location near a 120 V, 60 Hz electrical outlet (Fig. 1). 2. Place the battery stem (2) into the matching cavity (3) in the top of the charger. NOTE: Make sure the battery is pressed fully onto the charger as far as it will go. 3. Plug the battery charger into the 120 V, 60 Hz wall receptacle. ASSEMBLY AND OPERATING NOTE: Do NOT charge batteries when the work area or the battery temperature is at or below 0 C (32 F) or above 45 C (113 F). Fig. 1 When the battery charger is plugged into a live receptacle, the battery charger will begin charging the battery. The red LED (4) and the green LED (5) on the top of the charger will indicate the charging status (Fig. 2). Fig. 2 13

14 CHARGER LED FUNCTIONS (Fig. 3) ASSEMBLY AND OPERATING Power ON The green LED will stay ON when the charger is plugged into a live power source. Red light Green light ON Power ON Function Battery partially charged The red LED will flash during charging. --- Flashing Battery charging Battery fully charged When battery is approximately 100% charged, the red LED will turn OFF and the green LED will blink for about 1 minute then stay continuously ON, indicating the battery is fully charged. The blinking green LED indicates the charger is in trickle charge mode while completing the charging cycle. NOTE: You may use the battery as soon as the green LED begins to flash, as the battery will be at least 98% charged. Defective battery The red LED will stay ON when a defective battery is detected and it should be replaced. On --- On Flashing On Trickle charging Defective battery Too hot or too cold Fig. 3 NOTE: For additional help, call the customer support toll free number Too hot or too cold Both the red LED and the green LED will stay ON when the work area or battery temperature is either too high or too low. Remove the battery from the charger and let it sit at room temperature 21 C (70 F) for about one hour, and resume charging. 14

15 INSTALLING A BATTERY IN THE CORDLESS DRILL ASSEMBLY AND OPERATING 1. Remove the discharged battery (1) from the tool by pressing on one the battery release buttons (2) on the sides of the drill handle (3) (Fig. 4). NOTE: There is one battery release button on each side of the handle. It is only necessary to press one of the buttons to release the battery. 2. Pull the battery out of the tool handle. 3. Slide the fully charged battery into the matching cavity in the tool handle where the discharged battery has been removed. NOTE: Make sure the battery is fully engaged with the mounting slots in the tool handle. The battery release buttons will click into place when the battery is fully installed. Fig. 4! WARNING: Do not immerse battery pack in water. Sudden cooling could cause hot battery to explode or leak. ADJUSTING THE TORQUE Your drill is equipped with an adjustable torque clutch for driving different types of screws into different types of materials. It also has a setting for drilling. The proper setting depends upon the type of material and size of screw being used and the function required. 15

16 ADJUSTING THE TORQUE cont d Adjust the torque setting as follows: ASSEMBLY AND OPERATING 1. Identify the torque settings located on the torque adjustment ring (1) (Fig. 5). 2. Rotate adjustment ring to align the correct torque setting number with the torque indicator arrow (2). See the chart on the following page for correct torque settings. 1 5 For driving small screws 6 9 For driving medium sized screws into soft materials For driving screws into soft & medium-density materials For driving screws into hardwood For driving large screws For drilling. This position is marked with a drill bit icon (3) on the torque adjustment ring (Fig. 6). ON-BOARD SCREWDRIVER-BIT STORAGE Fig. 5 Fig. 6 Convenient on-board screwdriver-bit storage (1) is provided at the rear of the drill housing (Fig. 7). Fig. 7 16

17 TWO-SPEED GEAR BOX SWITCH Set the speed-control switch (1) to the desired speed (Fig. 8). Slide the speedcontrol switch FORWARD for low-speed operation. Slide the speed control-switch BACK for high-speed operation. ASSEMBLY AND OPERATING NOTES: a) Use low-speed setting for drilling large holes and for driving screws. b) Use high-speed setting for drilling smaller holes. c) Do NOT change the speed-control switch position while drill is turned ON. Damage to the gears may result. Fig. 8 FORWARD/REVERSE SWITCH The forward/reverse switch (1) is conveniently mounted above the trigger switch (2) (Fig. 9). To make the drill rotate clockwise for drilling or driving screws, push the forward/reverse switch to the left. To make the drill rotate counter-clockwise for removing screws, push the forward/reverse switch to the right. NOTES: a) Never change the position of the forward/reverse switch while chuck is turning. b) The trigger switch will NOT function with the forward/reverse switch in the middle position. Fig. 9 17

18 ASSEMBLY AND OPERATING SPIRIT LEVEL The drill is equipped with a dual reading horizontal/vertical level to assist in keeping the drill level while drilling horizontal and vertical holes. The horizontal level (1) is located in the top of the drill housing (Fig. 10). The vertical level (2) is located on the rear of the drill housing. To maintain a horizontal drilling position, hold the drill so the horizontal level bubble (3) is centred in the level indicator circle (4) (Fig. 11). To maintain a vertical drilling position, hold the drill so the vertical level bubble (5) is centred in the level indicator circle (6) (Fig. 12). Fig. 10 VARIABLE-SPEED TRIGGER SWITCH This drill is equipped with a variable-speed ON/OFF trigger switch. 1. To start drill, gently squeeze the trigger switch (1) (Fig. 13). Fig. 11 Fig. 12 NOTE: The drill will turn at its slowest speed when the trigger switch is depressed slightly. The drill will turn at its fastest speed when the trigger switch is fully depressed. 2. To stop the drill, release the trigger switch. NOTE: Drilling at a slow speed for an extended period of time may cause the drill motor or the battery pack to overheat. If either the drill or the battery get hot, stop drilling and allow them to cool for at least 15 minutes. Fig

19 ASSEMBLY AND OPERATING INSTALLING DRILL BITS! WARNING: Never hold the chuck body with one hand and use the drill power to rotate the drill body to loosen or tighten bits. Serious injury may result. This drill is equipped with a keyless chuck. This chuck is designed to provide easy one-handed tightening and loosening of the chuck jaws. 1. To open the keyless drill chuck, grasp and hold the chuck body (1) and rotate it in a counter-clockwise direction until the chuck jaws (2) open wide enough to accept the bit (3) (Fig. 14). NOTE: The drill spindle will automatically lock when the drill is stopped. 2. Insert the bit into the chuck the full length of the jaws. Raise the front of your drill slightly to prevent the bit from falling out of the chuck jaws. Fig Tighten the chuck jaws onto the bit by turning the chuck body in a clockwise direction. NOTE: Make sure the bit is properly aligned in the jaws and NOT at an angle. An improperly aligned bit could be thrown from the chuck when the drill is started. Make sure the chuck jaws grasp the flat sides of a screwdriver bit. 19

20 INSTALLING DRILL BITS cont d ASSEMBLY AND OPERATING 4. Finish tightening the chuck jaws. Firmly grasp the chuck body with your hand and rotate it in a clockwise direction. NOTES: a) The automatic spindle lock will prevent the spindle from rotating while the chuck body is being tightened. b) As the chuck jaws begin to tighten on the bit, you will hear a clicking sound. Continue to rotate the chuck body until the clicking stops and you can no longer turn it any further BY HAND. c) Hand-tighten chuck body. Do NOT use pliers. You will damage the chuck.! WARNING: Do not insert drill bit into chuck and tighten as shown in Fig. 15. The drill bit MUST be properly inserted with all three of the chuck jaws holding the bit centred in the chuck. Failure to properly insert drill bit could cause the drill bit to be thrown from the chuck, resulting in possible serious injury or damage to the chuck. Fig

21 ASSEMBLY AND OPERATING REMOVING BITS 1. To open the keyless drill chuck, grasp and hold the chuck collar and rotate it in a counter-clockwise direction until the chuck jaws open and release the bit. 2. Remove the bit.! WARNING For safety reasons, the operator must read the sections of this Owner s Manual entitled GENERAL SAFETY WARNINGS, POWER TOOL SAFETY, SPECIFIC SAFETY RULES, BATTERY & CHARGER SAFETY and SYMBOLS before using this drill. Verify the following every time the drill is used: 1. Safety glasses, safety goggles, or face shield is being worn. 2. Hearing protection and dust mask are being worn when drilling in concrete. 3. The chuck has not worked loose on the spindle. 4. The bit is in good condition, and is properly tightened into the chuck. Failure to observe these safety rules will significantly increase the risk of injury. 21

22 ASSEMBLY AND OPERATING DRILLING When drilling into smooth, hard surfaces such as metal, use a centre punch to mark the desired hole location. This will prevent the drill bit from slipping off centre as the hole is started. The workpiece to be drilled should be secured in a vice or with clamps to keep it from turning as the drill bit rotates (Fig. 16). 1. Check the drill bit to make sure it is firmly locked into the drill chuck, and verify that the forward/reverse switch is in the forward position. 2. Set torque clutch to the drilling position. 3. Hold the drill firmly with both hands whenever possible. Use one hand to grasp the handle and switch. NOTE: Make sure the hand placed on the body of the drill does not cover the air vents. Covering these air vents will reduce motor cooling, and possibly lead to overheating the motor. 4. While holding the drill firmly, place the point of the drill bit at the point to be drilled. Squeeze the switch trigger to start the drill. Fig. 16 NOTES: Always use a higher drill speed when drilling small holes. Use a slower drill speed when drilling large holes. 22

23 ASSEMBLY AND OPERATING DRILLING cont d 5. Move the drill bit into the workpiece applying only enough pressure to keep the bit cutting. Do not force the drill bit or apply sideways pressure to elongate the hole.! WARNING: Be prepared for binding and bit breakthrough. When these situations occur, the drill bit has a tendency to grab the workpiece. This action will kick the drill opposite to the direction of drill bit rotation, and could cause loss of control when breaking through material as you complete drilling the hole. If you are not prepared, this loss of control can result in serious injury. When drilling metals, use a light oil on the drill bit to keep it from overheating. The oil will prolong the life of the drill bit and improve the cutting action. If the bit jams in the workpiece, or if the drill stalls, release the trigger switch immediately. Remove the bit from the workpiece and determine the reason for jamming. Fig. 16 DRIVING SCREWS When driving screws, care must be taken to use the bit that correctly fits the screw being driven. Make sure you use the largest bit size that will properly fit into the head of the screw. 1. Select the correct screwdriver bit for the screw being driven. 2. Fasten the screwdriver bit into the chuck, making sure the flat sides of the bit are gripped by the chuck jaws. 23

24 DRIVING SCREWS cont d 3. Set the torque clutch to the appropriate setting, based on the chart on Page 16. NOTE: If material is particularly soft or porous, set the torque clutch to a lower setting to avoid overdriving the screw. 4. If the screw is driven too far into the workpiece before the clutch releases, set the clutch to a lower setting, and do not pull the trigger switch fully back. If the screw is not driven far enough into the workpiece, set the clutch to a higher setting. NOTE: Do not continue to drive the screw once the clutch has released. This causes unnecessary wear of the clutch. REMOVING THE CHUCK To remove the chuck: 1. Remove the battery pack from the drill. ASSEMBLY AND OPERATING 2. Insert a 5/16 (8 mm) or larger hex key (1) into the chuck (2) and tighten the chuck jaws securely (Fig. 17). Make sure each of the chuck jaws (3) is seated on the flat surfaces of the hex key. 3. Tap the hex key sharply with a mallet (4) in a clockwise direction. This action will loosen the screw in the chuck for easy removal. 4. Open chuck jaws and remove the hex key. Fig

25 REMOVING THE CHUCK cont d 5. Open the chuck jaws as far as possible. 6. Remove the chuck screw using a #2 screwdriver (Fig. 18). ASSEMBLY AND OPERATING NOTE: Turn the screw CLOCKWISE to remove it. This screw has a left-handed thread. Fig Insert the hex key into the chuck and tighten jaws of chuck securely (Fig. 19). Tap the hex key sharply with a mallet in a COUNTER-CLOCKWISE direction. This will loosen the chuck on the spindle. The chuck can now be unscrewed and removed from the spindle by hand. RETIGHTENING A LOOSE CHUCK After installing a chuck that has previously been removed, the chuck may become loose on the spindle and develop a wobble. Also, the chuck screw may become loose, causing the chuck jaws to bind and preventing them from closing. To tighten the chuck, follow these steps: Fig Insert the hex key into the chuck and tighten the chuck securely. 2. Tap the hex key sharply with a mallet in a CLOCKWISE direction (Fig. 20). This will tighten the chuck on the spindle. 3. Open the chuck jaws and remove the hex key. Fig

26 RETIGHTENING A LOOSE CHUCK cont d 4. Tighten the chuck screw using a #2 screwdriver. ASSEMBLY AND OPERATING NOTE: Turn screw COUNTER- CLOCKWISE to tighten it. This screw has a left-handed thread. 26

27 MAINTENANCE GENERAL! WARNING: When servicing, use only identical replacement parts. The use of any other part may create a hazard or cause product damage. DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc.! WARNING: Do not allow brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic. DO NOT abuse power tools. Abusive practices can damage the tool and the workpiece.! WARNING: DO NOT attempt to modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty. LUBRICATION BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING To preserve our natural resources, please recycle or dispose of batteries properly. The batteries accompanying this tool may contain chemicals and metals that are harmful to the environment. Never dispose of rechargeable batteries in your normal household garbage or in landfill sites, because they will add to the pollution of the environment. Consult your local waste authority for information regarding available recycling and disposal options.! WARNING: Upon removal of the battery pack, cover the terminals of the battery pack with electrical tape or heavy-duty adhesive tape. Never touch both terminals with metal objects or body parts, because a short circuit may result. Keep away from children. Do not attempt to destroy or disassemble battery pack or remove any of its components. Rechargeable batteries must be recycled or disposed of properly. Failure to comply with these warnings could result in fire and serious injury All of the bearings in this tool are lubricated with a sufficient amount of highgrade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required. 27

28 MAINTENANCE NICKEL-CADMIUM BATTERY MAINTENANCE Nickel-cadmium batteries are powerful, rugged and provide hundreds of charge/discharge cycles if properly maintained and periodically exercised. Exercising is required to recover most of the capacity lost during usage. This process reduces the size of the active cadmium hydroxide crystals on the anode, to expose the entire surface area and restore capacity. How to care for your Nickel-cadmium battery 1. Never allow a battery to freeze. 2. Do NOT charge a battery when the work area or the battery temperature is at or below 0 C (32 F) or above 45 C (113 F). Allow it to sit at room temperature for at least 30 minutes before charging. 3. Do not charge a battery if it feels warm to the touch. 4. Never charge a battery after a short use. Let it sit until it is needed again. 5. Never charge the battery until the tool in which it is being used cannot produce useful work. HOW TO EXERCISE A NICKEL- CADMIUM BATTERY NOTE: Ni-Cd and Ni-Mh batteries have a self discharge rate of approximately 1% per day. The self discharge rate depends upon the temperature. 1. Every two months or after 30 charge/discharge cycles, whichever comes first, fully discharge your battery. To fully discharge the battery, place it in the tool that it came with and work with the tool until it nearly stops and no longer produces useful action. 2. If the tool came in a kit with a worklight, insert the battery into the light. Turn the switch ON and leave it ON until the filament is cherry red. 3. Let the battery rest for 30 minutes at room temperature 21 C (70 F) before charging. 4. Charge the fully discharged battery for approximately 1 hour at 21 C (70 F). LITHIUM-ION BATTERY MAINTENANCE Lithium-ion batteries share many characteristics with Nickel-Cadmium batteries. The major characteristic that is NOT shared with Nickel-Cadmium batteries is that Lithium-ion batteries do not have a memory and do not require to be completely discharged periodically. It is recommended that you charge your Lithium-ion batteries after each use so they will be fully charged when needed. NOTE: A fully charged battery will loose about 2% of its charge per month during storage. 28

29 EXPLODED VIEW

30 PARTS LIST! WARNING: When servicing, use only Mastercraft replacement parts. The use of any other parts may create a safety hazard or cause damage to the cordless drill. Any attempt to repair or replace electrical parts on this cordless drill may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at Always order by PART NUMBER, not by key number. Key # Part # Part Name Quantity Decorative cover-right Torx screw ST3.9X Right housing Battery pack Inner threaded ring Torque adjustment ring Positioning spring Compressing plate Torx screw ST2.9X Chuck Chuck screw Big spring Gear box spacer Needle roller Φ5X Ball group Φ Small washer Ball group Φ Ball retainer Gear box Ring gear Shaft collar Shaft Shaft lock ring Driving block Needle roller Φ4X Planetary carrier Planetary gear Clamp plate High/Low speed switch box Self tapping screw 4 30

31 PARTS LIST Key # Part # Part Name Quantity speed lever Moveable ring gear Planetary carrier Planetary gear Planetary carrier Planetary gear Fixed ring gear Flange washer Screw M3X Spring Washer Φ Motor flange Motor gear Motor assembly Decorative cover-left Speed selector button Lever Bit clamp Screwdriver bit Screwdriver bit Spirit level Bit holder Left housing FWD/REV lever Switch assembly Contact Plate Battery lock assembly Torx screw ST3.9X Torx screw ST3.9X

32 3-Year Limited Warranty This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against defects in workmanship and materials, except for the following components: a) Component A: Batteries, chargers and carrying cases, which are guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials; b) Component B: Accessories which are guaranteed for a period of 1 year from the date of original retail purchase against defects in workmanship and materials. Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and is covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification),at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto. These warranties are subject to the following conditions and limitations: a) A bill of sale verifying the purchase and the purchase date must be provided; b) This warranty will not apply to any product or part thereof that is worn, broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner s manual or operating instructions) or that is being used for industrial, professional, commercial or rental purposes; c) This warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product that are expected to become inoperative or usable after a reasonable period of use; d) This warranty will not apply to routine maintenance and consumable items such as, including but not limited to, fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments; e) This warranty will not apply where damage is caused by repairs made or attempted by others (i.e.: persons not authorized by the manufacturer); f) This warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless specified otherwise in writing); Page 1 of 2 32

33 3-Year Limited Warranty cont d These warranties are subject to the following conditions and limitations: g) This warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons; h) This warranty will not apply to normal deterioration of the exterior finish, such as, including but not limited to, scratches, dents, paint chips, or to any corrosion or discoloring by heat, abrasive and chemical cleaners; and i) This warranty will not apply to component parts sold by and identified as the product or company, which shall be covered under the product manufacturer s warranty, if any. Additional Limitations This warranty applies only to the original purchaser, and cannot be transferred. Neither the retailer not the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product. Notice to Consumer This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation. Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory. TOLL-FREE HELPLINE: Page 2 of 2 Rev /06/