Chevron s Fatality Prevention Team and Focus

Transcription

1 Chevron s Fatality Prevention Team and Focus Kevin Moran Global Drilling and Completions HES Advisor October 18 th 2012 A Presentation to: The Greater Houston Industrial Hygiene Council

2 Summary Of Presentation Discussion Areas Chevron (Very) Condensed History HES Management Approach 20 Years Incident Recording/Reporting Approach HES Performance 10 Years Trigger To Study Fatality And Significant Events Differently. The Fatality Prevention Team Process The Findings Data Quality Tools Moving forward 2

3 Where Did Chevron Come From? California Star Oil Works Sept 1876 Pico No Standard Oil (California)

4 The HES Management Journey Guiding Assumptions Towards Improvement Chevron s safety culture and the Operational Excellence Management System (OEMS) provides the foundation for all aspects of fatality prevention. 4

5 Reporting And Recording International Association Of Oil and Gas Producers Occupational Safety and Health Administration USA Chevron Global Reporting Standards 5

6 Rates Rates Historical Injury and Fatality Data Chevron and Industry Trends Over the last 10 years, Chevron and our industry have been successful in reducing injuries. In recent years, industry fatality rates have not improved. We must execute high risk work with consistent precision to prevent fatalities. Chart 1. Chevron Corporation Performance Trends TRIR DAFWR Fatality Rate statistical plateau since 7-06 as TRIR & DAFWR continue statistical decline DAFWR FAR/10 TRIR Chart 2. Oil and Gas Producers Performance Trends FATALITY Fatality Rate plateau as TRIR and LTIR continue decline LTIR FAR TRIR

7 The Vision: Focus on Elimination To eliminate fatalities, we have to sharpen our ability to recognize potentially dangerous situations, then rigorously follow our procedures. even, and especially, when no one is looking. John Watson, Chairman and CEO 7

8 Chevron Upstream and Gas Fatality Prevention Team Investigation Process. Incidents entered by Upstream and Gas SBU s during 2009 and 2010 were reviewed (8,239 events) The dataset was coded according to a new list of values (LOVs). aligning with the industry standard applied by the International Association of Oil and Gas Producers (OGP). The Fatality Prevention team developed a simple Potential Severity assessment tool to enable consistent classification of potential severity. The data selection criteria resulted in 930 incidents being included in the Fatality Prevention Team Review. 8

9 Chevron Upstream and Gas Fatality Prevention Team Investigation Findings. 9

10 Fatality Prevention Team Focus Elements Did You see It? Accurate potential classification What Activity? Type of work being performed Use OGP List Of Values How did it happen? Use OGP List Of Values Mechanism Of Injury Why - did it happen? What was/were the root cause/s What will prevent repeats? Are lessons learned being shared well 10

11 Did They See It Level 1 First Aid Work Related Illness Light MVC 2012 Incident Classifications: A driver fell asleep whilst driving and collided with a lamp post. The lamp post was damaged and bent away from the vertical. There were no injuries. The vehicle was drivable after the incident. A floor hand slipped and fell while running rods, injuring his ankle and skinning his shin. The floor was rigged level with the tubing valve so the sliding floor panel could not be used the hole was covered using a board. While stepping up to hook the elevators the IP put his foot on the board and it slid from under him. IP was struck behind his ear when a saver sub fell over. Bleeding was stopped, wound cleaned and Steri-Strips used to close the wound. 11

12 Did They See It Level 2 Recordable Injury DAFW Injury Serious MVC 2012 Incident Classifications: A tugger operator failed to control elevators when they arrived at top of the v-door. They swung more than 20ft across the rig floor striking IP in face and causing laceration under left nostril. IP stepped sideways from an area that had protective grating to an area where that grating had been removed and not replaced. This grating was to cover the cellar. IP fell approx. 4ft into the cellar. IP felt a tingling when plugging in a line after changing out a generator. Electrician found that the plug was grounding out. A crane operator inadvertently operated the lateral boom control of the crane. The crane s hook hit the deck worker s helmet. 12

13 Did They See It Level 3a - Single person overnight hospital stay. Multiple Recordable Injuries 2012 Incident Classifications: An SSE working on installing a rubber sealing grommet to the main power supply to a trailer house. He had thrown the breaker on the generator to de-energize the line but did not use proper lock out/tag out process. The line was tied into another trailer - the occupant of which went to investigate why there was no power to his trailer. Finding the breaker thrown, but no lockout or tag out in place, he re-energized the generator The cable arced while the SSE was holding the cable. 13

14 Upstream and Gas Fatality Prevention Study Conclusions Activities had High Severity Potential: Drilling, Workover, Well Services Maintenance, Inspection, Testing Lifting, Crane, Rigging, Deck Operations Construction, Commissioning, Decommissioning Transport Land Top 4 Means of Injury: Struck by (e.g., hit by an dropped object) Falling from a height of 2 meters or more Exposure to Electrical Motor Vehicle Crash 14

15 Fatality Prevention Tools 15

16 Fatality Prevention Way Forward Engaged In Industry Developments Nuclear & Airline Industry Metrics Revision Allow Middle Management To Handle Lower Consequence Incidents Rigor around Consistent Potential Severity Work with Precursor understanding 16

17 Questions? 17