Automatic checking and sorting machine. SIMET AVIKO type D

Transcription

1 Automatic checking and sorting machine SIMET AVIKO type D

2 Automatic sorting machine AVIKO SIMET is a new generation of automatic sorting machines from Czech Republic and it is based on machines AVIKO type U, E and C which are the etalon of quality more than 30 years. The running Automatic sorting machines are more than 500 pcs all around the world. The new AVIKO SIMET exploit absolutely new technology in the hardware and software as well and become to be easy handling for users than any other similar sorting machines for bearing balls. AVIKO SIMET machine guarantees as the only one 100% quality of controlled bearing balls and proves invariable quality of ball classification guaranteed by exclusion of human factor in particular. The technique control is carried out by three sensors simultaneously: ❶ electro-optical sensor EOT ❷ eddy current sensor ECT ❸ vibration sensor EVT Balls are sorted to three groups: good repairable (rejected by EOT sensor surface defects) irreparable (rejected by ECT or EVT sensors gross surface, surface and subsurface defects and defects caused by non- homogeneity of the material). ❹ Due to the control roller the entire surface of the ball is checked. ❶ ❷ Description Functions of controlling cycle are at the Automatic sorting machines AVIKO SIMET entirely controlled by new generation processor. Owing to new generation TFT display with keyboard the presentation and control are more simple, more extensive and provide the customer with more new information and functions. New concept of the electronic control makes it possible to interconnect individual Machines with a computer and use of SPC statistics. ❸ AVIKO SIMET consisting of two mirrors - symmetrical, separately functioning sorters left-hand and right-hand one. Both sorters can be considered as individual Automatic sorting machines that can be also separately controlled and adjusted (one side can sort while the other one can be adjusted). Electro Optical Test (EOT) ❹ Totally new generation of EOT unit, which is now 100% digital, allows sorting defects in two channels (modes) simultaneously, that means AVIKO SIMET know sorting with new red visible Electro-optical sensor (EOT sensor), various types of defects. AVIKO SIMET allows combine always 2 options from below: evaluation of spot defects with suppression of differing ball polish, evaluation of spot defects including reduced polish by comparing with the polish of preceding balls, evaluation of reduced polish by comparing with the polish of preceding balls and with suppression of spot defects. evaluation of absolute polish. The etalon is absolute polish ball, defined by producer. New digital EMT unit New digital unit combine Eddy Current unit and Vibration unit in one unit.

3 Eddy Current Test (ECT) Vibration Test (EVT) Totally new generation of EMT unit allows sorting defects in two channels (modes) simultaneously, that means AVIKO SIMET know sorting with new pencil Eddy Current sensor (ECT sensor), various types of defects. AVIKO SIMET allows combine always 2 options from below: The new digital EMT unit evaluate EVT sensor signal with better sensitivity. This test is used only to reject large shape defects which could disturb the regularity of the ball rolling and cause not scanning of the entire surface by ECT and EOT sensors. evaluation of cracks with optimal suppression of the material noise evaluation of cracks with the highlighted signal of shape defects compromised suppression of the material noise. evaluation of shape defect with optimal suppression of the material noise Control of rejecter of different diameters This control rejects balls that do not correspond to required dimensions. Selection of balls is practiced before the entrance of ball to checking point by means of long accurate stainless steel rollers. New ECT feature MULTIFREQUENCY ECT Totally new generation of EMT also allows setting frequency of ECT. That is quite new feature and users can now set which frequency they need to use with reference to depth of penetration they need to measure. Users can adjust frequency from 150 KHz to 1.2 MHz. Technical specifications of EOT and ECT control Sensitivity of ECT sensor cracks from the depth of 10 µm defects of form from 5 µm depends on noise of material New pencil ECT sensor Totally new pencil ECT sensor, allows very simple handling and adjusting of ECT sensor and unit. Due to new pencil ECT sensor and new digital ECT unit, display displaying distance between ECT sensor and ball. Sensitivity of EOT sensor from 5% of the reflected light drop from the surface of ball caused by quality of surface or soiling Basic statistic functions to be chosen on display of electronic part Electronic part enables control and evaluation of statistic data for both left and right parts independently. doses for time period analyzing number of sorted good, repairable, irreparable pieces and total number of pieces it is possible to display total number of sorted and controlled balls for a shift it is possible to display different reports about automatic machine operation next the control electronics enables to observe total period of operation of stressed spare parts (see parts of consumption) New pencil ECT sensor high sensitive (ECT H) This ECT sensor is supplying as option and was designed for particularly demanding customers. By means of the ECT-Ht surface roughness and scratches can also be detected in addition to more obvious defects but it can not detect deeper defects. Dependence frequency to depth of penetration shows sheet and diagram below. New functions Depth of penetration of magn. field into steal material Depth of penetration [µm] , , , , , , , , , , , depth of penetration [µm] Frequency [khz] Electronic unit allows adjust batch size for good balls. Now, you do not need special ball batcher New service light for both sides consist from new led diodes ❶ Parts of consumption Some mechanic parts that come into contact with balls wear out gradually and they can cause decrease of function of Automatic sorting machine. The level of worn-out part depends on range of factors including: quality of balls, residual dirt, numerous occurrence of gross shape defects quality of adjustment performance (given by controlled diameters) Depending on quality and cleanness of controlled balls ❷ 50 0 To these parts belong: frequency [KHz] control and supporting roller, bearings, driving discs ❶ separator segment stirring cam ❷ feeder ❸ ECT sensor ❸ bridges

4 Extras Hardness tester SIMET AVIKO 0203 SIMET AVIKO 1014 SIMET AVIKO 1830 SIMET AVIKO 2565 Hardness tester can be implemented to our sorting machines. Diameter ball sorter We can implement diameter sorter to our machine from our own production. Sorter can sort balls with accuracy +- 0,0001mm (accuracy depend on the sorting conditions? air conditioned room, very steady temperature 20,5 Celsius and balls have to be of course before measuring malleablize by the same temperature /difference +1 degree Celsius makes 1 meter long steel rod approximately 0,013 mm longer/). Overflow sorter checking This feature will be included as standard in our sorting machines. There are implemented special sensors to check overflow of sorter outlets. This function stop machine in case the sorter outlets are overflowed. Machine range SIMET AVIKO 0203 price include standard accessories, tools and 14 cone rollers SIMET AVIKO 0306 price include standard accessories, tools and 22 cone rollers 1,984 5/ , ,381 3/ , ,778 7/ ,175 1/ SIMET AVIKO ,175 1/ , ,968 5/ , ,763 3/ ,556 7/ ,35 1/ , ,525 3/ ,319 13/ , ,113 7/ , ,906 15/ , ,7 1/ ,494 17/ , ,286 9/ SIMET AVIKO 1419,05 13,494 17/ , ,256 23/ ,05 3/ ,844 25/ ,638 13/ ,431 27/ ,225 7/ ,019 29/ , / , / / , , / , / , / SIMET AVIKO ,606 31/ , ,606 31/ , , / , / , / ,75 1 1/ , / , / , / , / ,1 1 1/ , / ,45 1 3/ , ,15 2 1/ ,5 2 1/ SIMET AVIKO 0610 price include standard accessories, tools and 28 cone rollers SIMET AVIKO 1014 SIMET AVIKO 1418 SIMET AVIKO 1419,05 price include standard accessories, tools and 18 cone rollers SIMET AVIKO 1830 price include standard accessories, tools and 32 cone rollers SIMET AVIKO 2542 price include standard accessories, tools and 28 cone rollers SIMET AVIKO ,556 7/ ,953 15/ ,35 1/ ,747 17/ ,144 9/ ,938 5/ , ,731 11/ ,525 3/ ,319 13/ ,288 9/ , ,082 19/ , ,875 5/ , ,669 21/ ,463 11/ , ,256 23/ ,05 3/ (865) 26, / , / , / ,75 1 1/ , / , / , / , / ,1 1 1/ , / SIMET AVIKO ,45 1 3/ , ,15 2 1/ ,5 2 1/ SIMET AVIKO ONE ,606 31/ , , / , / , / ,75 1 1/ , / , / SIMET AVIKO 2565 (with new automatic magazine) price include standard accessories, tools and 30 cone rollers SIMET AVIKO 4265 (with new automatic magazine) SIMET AVIKO ONE 2565 (one plate robust version with new automatic magazine) price include standard accessories, tools and 15 cone rollers 496 Dimensions and weight: weight: kg according to the type of machine feeding: 230 V, 50 Hz/60 Hz transport case dimensions: mm (865) 36, / , / ,1 1 1/ , / , / , / ,45 1 3/ , ,15 2 1/ ,5 2 1/

5 Our Representative: Hong Kong Office 1302 On Hong Commercial Building 145 Hennessy Road Hong Kong, SAR Tel.: Fax: Shanghai Liaison Office 2/35 B Zhongshan Square 977 Hongqiao Road Shanghai P.R. China Tel.: Fax: Shanghai@M-and-T.net Contact in Europe: M&TC Am Steinbruch Linz - Puchenau Austria Tel.: Fax: Heinz@Mirtl.net Producer: SORTING Solutions Ltd. Teplická 555 Bílina Czech Republic Tel.: Fax: simet@sorting-solutions.com Web: