User s guide AXIstorage Li 7S

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1 User s guide AXIstorage Li 7S AXITEC Energy GmbH & Co. KG Otto-Lilinthal-Str.5 DE Böblingen Tel.: Fax: Web: Page 1 / 100 V (1.1)

2 Copyright Version V (1.1) Copyright Axitec Energy GmbH & Co. KG Technical changes subservient to the improvement are reserved. No part of this User s Guide may be reproduced in any form (photocopy, microfilm or any other method) or processed using electronic systems, duplicated or distributed without the written consent of Axitec Energy GmbH & Co. KG. In the event of infringements of this regulation, we reserve the right to claim damages. Page 2 / 100 V (1.1)

3 About this Manual General information The installation, commissioning and maintenance must be carried out by a qualified electrician. To ensure an error-free operation of the battery storage system AXIstorage Li 7S, please read this operating manual thoroughly. Please keep this operating manual accessible for all persons who work on AXIstorage Li 7S. Scope of application This manual is intended for all products of AXIstorage Li 7S Series. Distinction between owner-operator and operator The end user is referred to as the owner-operator in this manual. At his address, the system was set up and put into operation. The person working on the system or its controls is referred to as the operator in this manual. This person must be a qualified electrician. Exclusion of liability Axitec Energy GmbH & Co. KG assumes no liability for damages caused by improper use or non-compliance with the instructions. This includes personal injury, damage to property, damages to the product such as consequential damage, damage during repairs and other acts by unqualified electricians on the product. This liability limitation also applies to the use of non-original spare parts. It is prohibited to bring about arbitrary reconstructions or technical modifications to the product without authorization. Liability for escaped profits or other costs and financial losses are excluded. Page 3 / 100 V (1.1)

4 Table of Contents 1 Safety Classification of warning signs and intended use Warning signs in the User s Guide Intended use Safety instructions to be observed General safety instructions Safety instructions when working with tools Safety note for transport and installation Safety instructions for handling Safety instructions for cleaning Safety instructions for maintenance and disassembly Safety instructions - battery interior Safety instructions for fire prevention Explosion prevention Residual Risks Data and safety devices of the battery storage system General hazard warnings and pictograms Built-in safety systems Safety checks Function, scope of delivery and technical parameters Function Scope of supply System overview Type plates and warning stickers Technical parameters Page 4 / 100 V (1.1)

5 3 Transport Safety instructions for transport Transporting the battery storage system Installation, assembly and initial operation Requirements for the installation site System documentation Installation checklist Installation of the battery storage system Prepare the electrical connections for single mode Checking the connections Switching on and switching off of the AXIstorage Recommended parametrization of the inverter Prepare the electrical connections for parallel mode Wiring of several AXIstorage batteries with one or several battery inverters Communication Power contact Laying out of the power cable Configuration of the AXIstorage parallel operation phase operation of SMA Sunny Island on 1 piece AXIstorage phase operation of SMA Sunny Island on 2 piece AXIstorage phase operation of SMA Sunny Island on 3 piece AXIstorage phase operation of SMA Sunny Island on 3 piece AXIstorage phase operation of SMA Sunny Island on 4 piece AXIstorage phase operation of SMA Sunny Island on 6 piece AXIstorage Configuration of the AXIstorage System setup Adressing of the batteries BMZ service tool Page 5 / 100 V (1.1)

6 4.10 Definition mode of the battery during start-up and parameterisation Single Mode Master Mode Slave Mode Workflow of the parameterisation of the batteries Workflow of the start-up of the batteries Configuration of firmware for parallel mode Setting master battery mode Setting master battery address Setting slave battery mode Setting slave battery address Parallel switching of several batteries Switch on sequence Stand-by mode of the slave battery Switch on criterion for the slave battery Example Example Example Controlling the parallel connection Check the number of connected (recognised) batteries Check the number of batteries in which the main relay has been energised Adding new batteries Checking the connections in the parallel connected batteries Switching on and switching off of the AXIstorage Recommended parametrization of the inverter Recommended parametrization of the SMA Sunny Island inverter during set up On-grid application Page 6 / 100 V (1.1)

7 Offgrid application Operation and service software Control lights LED indicators on the battery (front panel of the device) State of charge indicator Connecting of notebooks for servicing USB interface Service software Fault/damage Fault display Fault indicators of the warning lights Behaviour in the event of damage First-Aid Measures Service and repair work Claims management Dismantling and disposal Disposing of battery storage system Annex Declaration of conformity Installation check list Page 7 / 100 V (1.1)

8 1 Safety Target group This chapter is aimed at all people, including technical staff, the staff for commissioning and decommissioning and the staff who carry out work on the battery storage system. Background Safety first and foremost. Use all your available means, including those measures listed in this chapter and procedures for a safe working environment. Acquire in-depth knowledge on all safety aspects. You should be aware of the fact that in dealing with battery storage systems dangerous situations can always occur. Furthermore, under the following circumstances, the use of the battery storage system is associated with residual risks: The installation and maintenance work have not been carried out properly. The safety instructions in this Manual had been ignored. Page 8 / 100 V (1.1)

9 1.1 Classification of warning signs and intended use Safety Instructions This section describes the warning signs in the User s guide and the intended use of the machine Warning signs in the User s Guide Warnings The warning signs serve as instructions and precautionary measures which have to be kept and/or carried out to avoid a dangerous situation. Classification of the Warning signs The warning signs can be classified according to the extent of a dangerous situation. The classification is based on a probability assumption, and also of being exposed to a dangerous situation and what could happen in such a case. In this Manual, four warning signs are distinguished: DANGER WARNING CAUTION ATTENTION DANGER" warns of hazardous situations. Avoid these dangerous situations! Otherwise, death or serious injury will result. WARNING" warns of hazardous situations. Avoid these dangerous situations! Otherwise, death or serious injury will result. "CAUTION" in conjunction with the warning symbol warns you against dangerous situations. Avoid these dangerous situations! Otherwise, minor or smaller injury can be the result. ATTENTION" indicates a potentially hazardous situation. Avoid these situations! Otherwise, damages to the machine may result. Notice This symbol indicates important, useful and practical information. Page 9 / 100 V (1.1)

10 1.1.2 Intended use Intended use of the battery system The AXIstorage Li 7S is to be used exclusively for the storage of electricity produced by photovoltaic systems. Predictable misuse Every other use is regarded as improper use. Axitec Energy GmbH & Co. KG does not accept any responsibility for damages resulting from such improper use. In principle, the AXIstorage Li 7S has not been approved for the following uses: for mobile use (e.g. on ships, in aircraft or in land vehicles of any kind) for use in outdoor areas for use with medical devices for use as UPS system DANGER Possible danger to life through improper use This battery system has been designed exclusively for the above purpose. Any other use beyond that or conversion of the battery system without the written agreement with the manufacturer is considered to be not in compliance with the intended purpose. The manufacturer is not liable for damages occurring from such misuse. The owner-operator alone will bear the risk. The battery system may only be put into operation if it is ensured that all safety devices are installed and are functional. Never install or operate a potentially defective or obviously defective battery storage system! Avoid these dangerous situations! Otherwise, death or serious injury will result. The designated use also includes observing the instructions set forth in the operating instructions, the instruction manuals, as well as the maintenance and service conditions. Page 10 / 100 V (1.1)

11 1.2 Safety instructions to be observed Safety Instructions To ensure the safety of people and system, the safety instructions in this section must be followed General safety instructions Target group The general safety instructions are intended for all owner-operators and operators of the battery system. Anyone who has been authorized with the installation, commissioning, operation, cleaning, maintenance and repair, must have read and understood this User s guide, especially the chapter Safety. Laws and regulations Follow the instructions (provisions) of the local legislature and the safety and operating instructions. Spare Parts When repairing or replacing parts, only original spare parts must be used. The use of other parts that do not meet our specifications may endanger people and system. The company, Axitec Energy GmbH & Co. KG is not liable for personal injury and/or material damage as a result of changes to the system. Operator The battery storage system may only be operated/serviced by a skilled electrician. WARNING Potential risk by inadequately qualified persons Installation, service and maintenance work must be carried out by a qualified electrician. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 11 / 100 V (1.1)

12 Appropriate clothing (PPE) Observe the following instructions regarding appropriate clothing. Always wear safety shoes. Class S3 Always wear ESD - protective clothing. Wear appropriate protective gloves. Wear suitable protective goggles. Condition of battery storage system Keep the battery storage system clean and in good condition. The battery system may only be operated in a flawless condition. Additional safety instructions Please also observe the detailed safety information in the chapters Operation, Maintenance & Dismantling and Disposal. Page 12 / 100 V (1.1)

13 1.2.2 Safety instructions when working with tools Target group These safety instructions are aimed at all persons who are responsible for the transport and installation of the battery storage system. Observe the User s guide Always observe the instructions in the User s guide. Working with tools Observe the following warning when using tools: WARNING Forgotten tools can cause a danger of injury. Do not place tools or metal parts on and/or in the battery. Tools, which were not removed prior to commissioning may cause a short circuit and injure people or damage the system. Use only fully insulated tools. Before restarting/commissioning the battery system, make sure that no tools are on the battery system. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 13 / 100 V (1.1)

14 1.2.3 Safety note for transport and installation Target group These safety instructions are aimed at all persons who are responsible for the transport and installation of the battery storage system. Observe the User s guide Always observe the instructions in the User s guide. Observe the Installation Instructions Always observe the instructions in the Installation Instructions. DANGER Danger to life due to live components Coming into contact with live components can be life threatening. Work on the machine may only be performed by trained technicians. When working on the circuit, always first shut off the main switch. Secure it with a padlock. Observe the 5 safety rules of battery technology. Never install or operate a potentially defective or obviously defective battery storage system! Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 14 / 100 V (1.1)

15 Safety note for transport and installation, continuation WARNING Danger due to loss of stability The weight of the system may result in injury. The system can tip or fall during improper transport Use only transport that is capable of carrying the weight. During transport take care that the weight distribution of the system is correct. For a sloping route ensure that the vehicle has the means to brake. Avoid these dangerous situations! Otherwise, death or serious injury will result. WARNING Risk of injury through improper operation Work on the system may only be carried out by trained technicians. The danger area for maintenance and repair work extends for 1 m around the system. The swivel range of the opening flap has to be taken into consideration. The owner-operator must ensure that entering of the danger zone is completely prevented during movement sequences. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 15 / 100 V (1.1)

16 1.2.4 Safety instructions for handling Target group These safety instructions are aimed at all persons who are authorized for the handling of the battery storage system. Observe the User s guide Always observe the instructions in this User s guide during operation of the battery storage system. Safety Instructions for Handling Use only original parts of the manufacturer or manufacturer-approved parts on the the energy storage DANGER Danger to life due to live components When working on the electrical device, you could come into direct contact with components under electric voltage. The result of direct contact is an electric shock. Observe the 5 safety rules of battery technology. Furthermore, only specialists are allowed to carry out maintenance, conversion or dismantling of the battery storage system. Never install or operate a potentially defective or obviously defective battery storage system! Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 16 / 100 V (1.1)

17 DANGER Risk of fire breaking out (electrical hazard) During operation, fire may break out, for example, caused by sparks or heated surfaces. Observe the relevant safety regulations (5 safety rules). Furthermore, only specialists are allowed to carry out maintenance, conversion or dismantling of the battery storage system. Never install or operate a potentially defective or obviously defective battery storage system! Avoid these dangerous situations! Otherwise, death or serious injury will result. WARNING Health hazards due to careless use of personal protective equipment There is a risk of serious injury when working without personal protective equipment. Wear personal protective equipment (PPE). Avoid these dangerous situations! Otherwise, death or serious injury will result. WARNING Danger of burn hazards (electrical hazard) When working on the electrical device, one may come in direct contact with faulty or overloaded parts and thereby burns may be inflicted. Observe the 5 safety rules of battery technology. Furthermore, only specialists are allowed to carry out maintenance, conversion or dismantling of the battery storage system. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 17 / 100 V (1.1)

18 1.2.5 Safety instructions for cleaning Target group These safety instructions are aimed at all persons who are authorized for the cleaning of the battery storage system. Observe the User s guide Always observe the instructions in this User s guide during cleaning of the battery storage system. Safety Instructions for Cleaning Danger of damages to the machine ATTENTION Never use a steam cleaner or water spray to clean the system or system parts. Dirt and water can penetrate into the system and cause great damage! To clean, use a damp and clean cotton cloth. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 18 / 100 V (1.1)

19 1.2.6 Safety instructions for maintenance and disassembly Target group These safety instructions are aimed at all persons who are authorized for the maintenance/disassembly of the battery storage system. Observe the User s guide Always observe the instructions in this User s guide during maintenance/disassembly of the battery storage system. Safety instructions for maintenance/disassembly Attention should be paid to the following warning while working on the electrical device: DANGER Risk of life due to live components There is a risk of life in case of a contact with live components. Only trained experts may work on the system. When working on the current circuit or on the battery, always switch off the main switch first. Secure it with a padlock. When working on the current circuit or on the battery, always open the safety disconnection elements first. Secure the battery in which the disconnection elements are spatially separated and kept. Pay attention to the risk of electric arcs when pulling the NH1 isolator under the full load of the battery Follow the 5 safety rules of battery technology. Prevent these hazardous situations. Otherwise, they will lead to deaths or serious injuries. Page 19 / 100 V (1.1)

20 DANGER Risk due to falling and being slung away When working on the electrical device, a person may fall or slung away due to a contact with parts carrying electric potential or parts with electrostatic charges. Follow the corresponding safety regulations Furthermore, only experts may maintain, modify or dismantle the switch cabinet. Prevent these hazardous situations. Otherwise, they will lead to deaths or serious injuries. DANGER Risk of fire breaking out (electrical hazard) During operation, fire may break out, for example, caused by striking sparks or heated surfaces. Observe the relevant safety regulations (5 safety rules). Furthermore, only specialists are allowed to carry out maintenance, conversion or dismantling of the control cabinet. Avoid these dangerous situations! Otherwise, death or serious injury will result. WARNING Health hazards due to careless use of personal protective equipment There is a risk of serious injury when working without personal protective equipment. Wear personal protective equipment (PPE). Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 20 / 100 V (1.1)

21 CAUTION Danger of burn hazards (electrical hazard) When working on the electrical device, one may come in direct contact with faulty or overloaded parts and thereby burns may be inflicted. Observe the relevant safety regulations Furthermore, only specialists are allowed to carry out maintenance, conversion or dismantling of the control cabinet. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 21 / 100 V (1.1)

22 1.2.7 Safety instructions - battery interior Target group These safety instructions are aimed at all persons who are authorized to carry out work on the battery modules of the battery storage system. Observe the User s guide Always observe the instructions in the User s guide as well in the specifications for work on the modules. Safety instructions battery module DANGER Danger from escaping electrolyte Work on the battery should only be performed by personnel trained and approved by Axitec Energy GmbH & Co. KG. Modifications or manipulations to the battery can lead to significant security risks and are therefore prohibited. Do not solder wires to the battery. Do not short-circuit the battery. Never attempt to open, puncture or crush the battery. Never drop the battery. Never expose the battery to rain or never immerse it into liquids. Do not touch damaged batteries with the bare hands. Lithium can cause severe chemical burns to the skin. Handle damaged batteries with suitable protective equipment and with appropriate tools. Never use defective, damaged or leaking batteries. Do not use batteries which show signs of discolouration, deformities, unusual odours or high heat. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 22 / 100 V (1.1)

23 DANGER Danger from escaping electrolyte The applicable materials/media for the intended operation of the battery storage system are supplied and applied by the manufacturer of the system. The proper treatment of these materials / media and the associated risks are the sole responsibility of the manufacturer. Hazard and disposal instructions must be provided by the manufacturer. The safety data sheets of the material and media manufacturers are to be observed. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 23 / 100 V (1.1)

24 1.2.8 Safety instructions for fire prevention Fire protection Take the necessary precautions, so that you can react efficiently in the event of a fire. Instructions for fire prevention The following points should be taken into account: Keep the fire extinguisher in the immediate surroundings of the system. (Fire extinguisher Class D) Also note that burning batteries can cause toxic fumes that, among other things, impairs and damages the the function of the respiratory system. Hazard due to fire No risk of fire will initiate from the battery storage system. In case of fire of the system, the fire must be prevented from spreading to other objects. The battery storage system is de-energized for delivery. The internal connection terminals are always live. For this reason, it must be ensured that no tools or metal object is placed on the battery system. This could cause a short circuit and thus lead to a high heat generation, which in turn could lead to an explosion. Behaviour in the event of damage WARNING Possible danger to life may be caused by electric shock during fire extinction or by flooding! If the following instructions regarding conduct are not observed, this may result in personal injury and damage: for this Axitec Energy GmbH & Co. KG will accept no liability. Turn off the battery storage system, if possible and without risk. Call the fire brigade immediately. Leave the danger area immediately and bring others to safety. Notify the fire brigade about the presence of lithium-ion batteries. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 24 / 100 V (1.1)

25 Damaged cells and battery Please contact the manufacturer! Never operate a potentially defective or obviously defective battery store! Explosion prevention General The battery storage system is de-energized for delivery. The internal connection terminals are always live. For this reason, it must be ensured that no tools or metal object is placed on the battery system. This could cause a short circuit and thus lead to a high heat generation, which in turn could lead to an explosion. Explosive atmospheres The battery storage system is not suitable for use in potentially explosive atmospheres! Make sure that there are no ignition sources within a 3m circumference of the system Residual Risks General The battery storage system has been designed in such a manner that no person is exposed to avoidable risks. Special danger points are protected by special protective equipment. Nevertheless, there always remain dangerous areas. When working on the battery storage system, you need to know where these danger points are and how to behave in order to minimize the risk of injury and property damage as much as possible. In the User s guide, the safety instructions point these dangerous areas out and how to behave to minimize consequential risks from the dangerous areas. 1.3 Data and safety devices of the battery storage system Safety Instructions The data and devices relating to the safety of the battery storage system can be found in this section. Page 25 / 100 V (1.1)

26 1.3.1 General hazard warnings and pictograms Overview The safety systems and safety instructions described in this User s guide have to be observed. Keep the area around the battery storage system during operation free of objects, so that an unimpeded access is possible at any time. NH disconnectors switch off all poles of the battery outwards. Explanation of the warning symbols and pictograms The following warning symbols are attached to the battery storage system in order to ensure the safety of personnel and the battery storage system: Symbol Explanation Warning against general potential hazards. Warning against electric voltage. Warning against inflammable substances. Warning against hazards caused by the batteries. Warning against electric shock. Not to be disposed of in the household waste. Please return the battery storage system to the designated collection points or to the manufacturer. Page 26 / 100 V (1.1)

27 1.3.2 Built-in safety systems Overview of the safety systems of the battery storage system Description Position NH circuit breaker Connection area outer casing Safety checks General The following safety tests were carried out by the manufacturer at the factory. Description Position Testing range Technical check of the battery management system for a flawless functional range o o o Check whether communication between the battery and inverter works. Cell voltage test Temperature sensor test Checking the function of the battery at the inverter Visual inspection of the finished product (outer casing) Check the complete scope of delivery Page 27 / 100 V (1.1)

28 2 Function, scope of delivery and technical parameters 2.1 Function Overview The energy storage system AXIstorage Li 7S saves electrical energy in its cache. This can then be retrieved at a later stage to balance out the diurnal variation between power generation and power consumption. In combination with the appropriate inverter, the AXIstorage Li 7S, in addition, offers the possibility of replacement power function in the event of a power failure. Thanks to the modular system, the storage capacity required on the basis of AXIstorage Li 7S can be achieved flexibly. 2.2 Scope of supply Overview of the standard delivery package The battery storage system AXIstorage Li 7S is supplied with the following components: Description Quantity AXIstorage Li 7S 1 Connecting cable +/-: 2m length, 50mm²; already connected onesided at storage 1 CAN terminating resistor (integrated in battery) 1 Checklist for installation (integrated at the end of this User s guide 1 User s guide for downloading at: 1 Page 28 / 100 V (1.1)

29 2.3 System overview Battery storage system: Front view Figure battery storage system, front view Position Description 1 Battery housing 2 Supporting feet (adjustable in height) behind the cover 3 Air intake on the left and right Page 29 / 100 V (1.1)

30 Battery storage system, right-side view Figure battery storage system, side view 3 Position Description 1 Battery housing 2 Removable side panel with viewing window and NH1 fuses 3 Supporting feet (adjustable height) behind the diaphragm 4 Air intake on the left and right Page 30 / 100 V (1.1)

31 Battery storage system, side view left 1 2 Figure battery storage system, side view 3 3 Position Description 1 Battery housing 2 Air intake 3 Supporting feet (adjustable in height) behind the cover Page 31 / 100 V (1.1)

32 Battery storage system, rear view Figure battery storage system, rear view Position Description Colour 1 Push button 2 Air outlet with ventilator 3 Supporting feet (adjustable in height) 4 RS485 bus for multi-parallel operation Blue 5 USB interface Green 6 PLUS line with 50mm 2 Red 7 CAN bus to the inverter Yellow 8 MINUS line with 50mm 2 Black Page 32 / 100 V (1.1)

33 2.4 Type plates and warning stickers General: The type plate is located on the reverse of the battery AXIstorage Li 7S Lithium-Ion battery 15INR19/66-54 Nominal / charging voltage 55.5 VDC / 61.5V Energy / capacity: kwh / Ah max. charging current: 90 A max. discharge current: 300A Battery only with that of Axitec Energy GmbH & Co. KG Weight. 95 kg /FW: V01.16 / PCB: use approved inverters! 12 9 Safety recommendations for lithium-ion batteries do not drop, do not heat or burn Do not short-circuit. Do not disassemble. Do not immerse in liquids, Gasses can escape or it can break/tear. Please observe charging requirements. Load between 0 to 45 0 C Made in Germany GEB 16-W02 / Art.: AY10015 / F / SN: Figure type plate Figure recycling symbol Page 33 / 100 V (1.1)

34 Description of the type plate Pos. 1 Manufacturer Logo Description 2 QR code, content: 3 Safety note: Prior to installation or use it is essential to read the User guide! 4 Safety note: Defective battery must not be operated! 5 Safety note: The battery must not get wet! 6 Advice symbol recycling. 7 CE designation. 8 Serial number in plain writing 9 Manufacturer s year - manufacturer s week / Axitec s article number 10 Axitec Product Designation 11 QR code, content: Serial number 12 Safety note 2.5 Technical parameters See the AXIstorage Li 7S data sheet to be found at under Downloads. Page 34 / 100 V (1.1)

35 3 Transport 3.1 Safety instructions for transport Target group The safety instructions are addressed to the assembly personnel, who transports, build and puts the battery storage system AXIstorage Li 7S into operation. Safety Instructions Observe the safety information in the chapter Safety for the transport of the battery storage system and when working on the electrical device. 3.2 Transporting the battery storage system Delivery of the battery storage system Delivery Incoming inspection Damages Upon delivery, the battery storage system is packaged in a mechanically robust, triplewalled corrugated cardboard box. Check for completeness by means of the delivery note! Check the delivery for damages! Visual inspection: e.g. damaged packaging, scratches, dents, paint damage, missing components) Page 35 / 100 V (1.1)

36 In case of complaints If the delivery was damaged during transport: Let the obvious transport damage be confirmed in writing by the freight forwarder on site. Contact your last freight forwarder immediately! Keep the packaging (because of a possible review by the freight forwarder or for return shipment). Take pictures to simplify documentation. Write a brief error report. Never install or operate a potentially defective or obviously defective battery storage system! Page 36 / 100 V (1.1)

37 Checking of the goods on acceptance Check before accepting the goods, whether the shipment is complete and perfect. In the manual you will find detailed lists of all the components. Check before accepting the goods, whether the shipment is deformed or damaged. In these cases, refuse the acceptance, or agree only to the acceptance with reservation and a written confirmation by the carrier. Check immediately whether the test seal in the battery is intact. In the battery are 3 test seals in the inner housing. If one seal is destroyed, refuse to accept the goods! If a seal is destroyed, all guarantee and warranty claims for the product are invalidated! If the test seal destroyed: Never install the energy storage or put it into operation! Reverse of the battery inner housing Figure position of the seal Page 37 / 100 V (1.1)

38 Right side of the battery inner housing (front view) Figure position of the seal Content of the seal / translation of the seal: English: Warranty is VOID if this seal is broken Deutsch: Garantie ist ungültig, wenn dieses Siegel gebrochen ist Page 38 / 100 V (1.1)

39 Packaging for reshipment If possible, use the original packaging and the original packaging material. If both are no longer available, get in touch with a packaging company with qualified personnel or contact the manufacturer. Set the transport units on a pallet (It must be designed in accordance with the weight). Protect them by use of original packaging material the housing against scratches and damage in transit. For any questions concerning the packaging and transport security, please consult the company. Axitec Energy GmbH & Co. KG take. Contact Telephone: 0049 (0) energy@axitecsolar.com Temporary storage The freight packaging of the battery and the spare and replacement parts are laid out at delivery for a storage period of max. 6 months. Storage conditions: Enclosed and dry room at a constant possible room temperature of +10 C to +30 C (temperatures below or above have a reduced service life as result). Relative humidity must not exceed 80% (non-condensing). Spatial distance to walls or other objects must be at least 50 cm. The battery storage system may only be stored in an upright position. Never use a steam cleaner or water spray to clean the battery storage system or the immediate surroundings. Dirt and water can penetrate into the battery storage system and cause great damage! Inform your insurer before storage of the lithium ion battery. After a storage time of maximally 6 months, the equalization charges must be carried out on the batteries in accordance with the operating manual of the battery inverter. If this is not carried out, damage to the batteries may occur. The storage time of the batteries is to be taken into account fully as part of the period of the service life. Page 39 / 100 V (1.1)

40 Transport to the installation site (by the customer) The transportation is to be carried out only by qualified personnel in accordance with local conditions. The commercial installer is entitled to transport an energy storage system without ADR certificate for dangerous goods. The exemption limit for such "hazardous materials transportation" is at 333 kilograms or 999 points (net weight of hazardous freight x 3 = points / control ADR). In accordance with the ADR, the identification of the vehicle from 1000 points and more is required and the driver must be in possession of an ADR certificate. For each such transport, an accompanying document (transport document ADR dangerous goods UN3480) must be carried along regardless of the points score. The transport units are transported by the customer on shipping pallets and exclusively in the original packaging to the installation site. The product must be out of reach of children or animals. WARNING Risk of injury through improper transportation Observe the weight of the transport unit (see Technical Data) during transportation. The transport unit can tip during transport. Keep the centre of gravity in mind! Secure the transport unit, if necessary, before the transport with corresponding slings. Avoid these dangerous situations! Otherwise, death or serious injury will result. Page 40 / 100 V (1.1)

41 Transport with a hand truck (two wheeler) The hand truck must be construed properly to carry the weight of the transport units. Step Description 1 Set the energy storage with contact to the rear wall on the hand truck. Figure -1 Transport with the hand truck Use a soft cloth to protect the energy storage against scratches. Use only the appropriate steps handcarts for stairs. 2 Secure the energy storage with straps on the hand truck. Page 41 / 100 V (1.1)

42 4 Installation, assembly and initial operation General The installation, assembly and initial operation may only be performed by a qualified expert electrician. 4.1 Requirements for the installation site Installation site The AXIstorage Li 7S battery storage system is intended only for use in buildings. The battery housing is construed for a stacking of up to 3 battery storage systems. Check the statics of the building, whether it is construed for the load of such a system. Each energy storage-weighs about 98 kg. When three energy storage devices are stacked onto each other, a weight load of of at least 294 kg impacts at that point on the floor. The location site must meet the following requirements: Level (e.g. max. adjustment range of the adjustable feet) dry (max. humidity 80%) clean (swept clean, dust free) vibration-free (max. 0.5 g shock) no direct sunlight no open flames or other sources of ignition close to installation circumference (min. 3 m distance) sufficient space between the battery storage system and walls sufficient air circulation to lead away the heat generated by the battery storage system. installation location at less than 2000 meters of altitude Page 42 / 100 V (1.1)

43 Top view wall battery Side view ceiling battery floor The room air must not contain any impurities such as floating/suspended bodies, metal dust or combustible gases. Make sure that the air humidity does not exceed 80%. Page 43 / 100 V (1.1)

44 The room temperature should remain within a temperature range of 0 C to 40 C, with 20 C being optimal for a long life. The battery storage system may only be operated in an upright position. Make sure that the side service flaps (NH1 fuses!) are always easily accessible. Battery inverter and battery storage system must be installed within a short distance to each other. The connecting cables between the inverter and the battery may not be laid in coils. The maximum length of this cable is 2.3m. Use only the supplied original cable. Reducing the length of the cable is not permitted. Lengthening of the cable is not permitted. Do not lay the cable in loops. The immediate surroundings of the battery storage system The immediate surroundings of the batteries must be clean and dry. No oil contaminants, dirt or water residues must collect on the exterior of the battery. If contaminants are found, they must be removed immediately. Additional information can also be found under: VDE 0510 Part 2: , added to that EN : 2001 "Safety requirements for batteries and battery systems - Part 2: Stationary batteries". 4.2 System documentation This User s guide and all other documents used to describe the system and as proof for guarantee purposes such as - contact / address of the installer - delivery note or invoice of storage device - commissioning date shall be kept with the system, i.e. handed over to the owner after briefing 4.3 Installation checklist The installer has to fill accurately the installation checklist, sign and stamp it with date and attach it to the system documentation. Installation checklist is attached in the annex. The manufacturer accepts only warranty claims when the filled installation checklist can be presented with the installed storage. Page 44 / 100 V (1.1)

45 4.4 Installation of the battery storage system Assembly steps Proceed in this manner when installing the battery storage system: Step Description 1 Unpack the battery storage system carefully and check for transport damage. In the event of transport damage, please contact the forwarding agent or the manufacturer immediately. Do not use knives to open the package. Never install and use defective energy storage 2 Check whether all the parts and accessories are available. 3 Make sure that the battery storage system is shut OFF. Both LEDs may not glow. Use a voltmeter for DC voltage. 4 Bring the battery storage system to the installation site still on the pallet with a suitable means of transport. 5 Check if the circuit breaker (NH disconnector) is drawn/pulled. Figure Fehler! Kein Text mit angegebener Formatvorlage im Dokument.-2 Representation of the drawn circuit breaker The circuit breaker must be disconnected before installation. 6 Lift the battery storage system with a suitable lifting tool from the pallet. 7 Position the battery storage system at the installation site. Observe the minimum distance to the walls. (See Chapter 4.1 Requirements for the installation site) Page 45 / 100 V (1.1)

46 4.5 Prepare the electrical connections for single mode Definition single mode Single mode is operating with one AXIstorage and one inverter for storage systems. Safety instructions Please follow the safety instructions in the chapter Safety. Establish connections between the inverter and battery Prerequisites: The circuit breaker (NH disconnector) must be withdrawn The battery inverter must be switched off ("Off") Before making the connections, the correct polarity must be carefully checked. The connection cables are colour-coded: Positive pole = RED Minus = BLACK In the following section, as example, the connection of an SMA Sunny Island inverter is described. When using another inverter, please take note of the information in the corresponding manufacturer documentation. Check whether the inverter you are using has been approved for use with the AXIstorage Li 7S battery storage system. Step Description 1 Slide the 50 mm² cables through the metrical screws in the casing of the inverter. Positive pole = RED Minus = BLACK The connecting cables 50 mm² must NOT be connected reversing the polarity! Bear in mind the installation instructions of the inverter manufacturer. 2 Connect the power cable of the battery inverter to the poles of the NT separator. Use 2 screws of size M8x20, as well as washers and clamping discs. Page 46 / 100 V (1.1)

47 Figure Exemplary representation of the connection of the power cables plus and minus to the inverter SMA Sunny Island Ensure that the contact surface of the cable lugs rests completely / is fully seated. Maximum tightening torque: 12 Nm. (tolerance +/- 5 Nm) 3 Connect the CAN communication cable between the inverter and the battery storage system. Patch the patch cable (RJ45) of the CAN socket of the battery storage system to the CAN socket on the inverter. (marked yellow) Figure: View of the external terminals of the battery system Page 47 / 100 V (1.1)

48 4 Insert the NH fuse in the cover of the NH disconnector. Depending on which inverter is connected to the battery, the fuse links must be changed. Recommendations: SI3.0M-11: SI4.4M-11: SI6.0H-11: SI8.0H-11: 80A 100A 160A 200A Illustration depicting the correctly inserted fuses Page 48 / 100 V (1.1)

49 5 Put the cover back on the housing and tighten the screws of the cover. For this, use 4 lens head screws DIN 7985 M4x6. Tighten them with a Phillips screwdriver PH2 and maximum tightening torque of 2.5 Nm (tolerance: +/-0.1 Nm). During the initial installation, the cover can remain open to switch on the battery. After the battery has been switched on, the cover must be closed 6 Carry out the initial commissioning according to the instructions in the chapter Operation. 7 Configure the parameters of the inverter as mentioned in section Recommended parameters. Make sure that the batteries are not erroneously grounded. In case of grounding, the appropriate connection is to be interrupted. Check that all parts fit securely. Tighten all bolts and clamps. Page 49 / 100 V (1.1)

50 4.5.1 Checking the connections Perform a check of connections following the exact details of the installation check-list in the appendix Switching on and switching off of the AXIstorage The battery storage system and the inverter must be correctly installed before they can be put into operation. Switching on the battery storage system by push-button To switch on the battery storage system, follow the following steps: Step Description 1 Check whether the NH disconnector is equipped with the correct (see chapter 4.5) NH fuses and had been correctly commissioned. 2 Check whether the NH isolator is equipped with correct (see section 4.5) NH fuses and put into operation correctly. 3 Check the connections of the DC power cable (+, -) and the CAN communication cable of the battery inverter. 4 Press the Press button on the rear panel of the device briefly (1 second). A click will be heard. 5 Check the LED status on the front panel of the battery storage system. The green LED (right) flashes quickly (every 150 msec.): The pre-charge path is activated and charges the capacitors of the inverter. (Pre-charging can take from 30 seconds to 1 minute) Page 50 / 100 V (1.1)

51 Both LEDs flash slowly (every 1 sec): The battery is active and is waiting to receive communication through the inverter. After 20 minutes with no communication between the battery and inverter, the battery switches off automatically. Additional information regarding the LED blink patterns, can be found in the section warning lights. 5 Turn on the battery inverter. Green LED lights permanently In case communication of the battery storage system with the inverter does not take place, the battery switches off automatically after 16 minutes to avoid faulty operating conditions. In the case of communication not taking place, both LEDs will flash every second. Switching on the battery storage system by external voltage source To switch on the battery storage system, follow the following steps: Step Description 1 Switching on by external voltage source is only possible, if there was before not a switch off by push-button (press push-button longer than 10 sec). 2 Connect external voltage source with > 36Vdc 3 The battery identifies automatically the external voltage source and changes the operating mode from inactive to active. 4 If there is a no valid switch on, the green LED flashes quickly (100ms flash cycle) Now the battery has to be switched on with the standard switch on procedure (press pus-button longer than 1 sec) Page 51 / 100 V (1.1)

52 Switching the battery storage system off by push-button To switch off the battery storage system, proceed as follows: Step Description 1 Open the screws on the service flat using a PH2 screwdriver. 1 Keep the power-on switch on the reverse of the device pressed for 10 seconds. 3 After about 8 seconds both the LED status on the front of the device flash in a rapid rhythm (every 100 ms). The switch must remain pressed in for 2 seconds. 4 The LEDs go out. The battery storage system is now switched off. A click will be heard. Switching the battery storage system off by certain time period The battery switches off automatically after a certain time period of 20 min, if there is no external CAN signal Step Description 1 If there is no CAN signal from an external source (e.g. battery inverter), the battery switches off automatically after a time period of 20 min. Page 52 / 100 V (1.1)

53 4.5.3 Recommended parametrization of the inverter In order to enable the optimum operating range of the battery and optimize an energy storage capacity of the battery, the manufacturer makes the following recommendation for the parametrization of the inverter, see chapter 4.18 Page 53 / 100 V (1.1)

54 4.6 Prepare the electrical connections for parallel mode Definition parallel mode Parallel mode is operating with several AXIstorage and one or several inverters for storage systems. Safety instructions Please follow the safety instructions in the chapter Safety. Additionally, following safety instructions apply for the parallel mode: When the battery is operated under full load, housing parts and cables can generate heat When connecting the batteries should never be made a short circuit between positive and negative terminal of one battery or more batteries. It can be fatal! When connecting cables, the wires from the positive and negative pole should not be extended. When laying the cables (positive and minus pole) the wires may not be rolled up. Establish connections between the inverter and battery Prerequisites: The circuit breaker (NH disconnector) must be withdrawn at every battery The battery inverter must be switched off ("Off") For connecting the batteries in parallel to the inverter, a corresponding control box must be used. Axitec Energy recommends the use of a DC busbar with appropriate wire fuse for each connected cable. Axitec Energy recommends, for example, the products SMA (Batfuse) or Enwitec (BAT BREAKER BOX) or the own product MasterUnit Before making the connections, the correct polarity must be carefully checked. The connection cables are colour-coded: Positive pole = RED Minus = BLACK Page 54 / 100 V (1.1)

55 Requirements to the battery firmware Operating in parallel mode is possible from firmware V2.00 For updating of the firmware you need BMZ Service Tool with minimum version Requirements to the battery inverter Operating in parallel mode is only enabled with the battery inverter SMA Sunny Island. Check whether the inverter used by you is approved for use with the BMZ ESS 7.0 battery storage system. 4.7 Wiring of several AXIstorage batteries with one or several battery inverters Communication Wiring of the communication cable from the battery to the inverter - The CAN cable is connected to the battery, which is configured as a master and connected to the inverter. Wiring of the communication cable from battery to battery (battery internal communication) - All parallel connected batteries are connected to each other via RS485 bus for the battery internal communication. The batteries are interconnected in a bus topology. For this purpose, T pieces (or also Y pieces) are used at the RJ45 jacks (labelled "INTERNAL") of the batteries. - On each battery a T piece (or also Y piece) is used. - The RS485 bus is to be terminated at both ends with 120 Ohm Page 55 / 100 V (1.1)

56 AXIstorage AXIstorage AXIstorage AXIstorage AXIstorage AXIstorage Figure: Wiring of the communication cable Example of a RJ45 T piece (or also Y adaptor) with corresponding pin assignment Figure: Y Adaptor RJ45 (T piece RJ45) Figure: Pin assignment of the Y adaptor RJ45(T piece RJ45) Page 56 / 100 V (1.1)

57 4.7.2 Power contact - All positive battery poles must be placed in parallel by means of the bat breaker box on a copper bar. - All negative battery poles must be placed in parallel by means of the bat breaker box on a copper bar. Note: A short circuit between cables from the positive battery terminal and negative battery terminal must be avoided at all cost. Master unit (Bat Breaker) AXIstorage AXIstorage AXIstorage AXIstorage AXIstorage AXIstorage Figure: Power cabling Page 57 / 100 V (1.1)

58 Figure: Master unit (BAT BREAKER) box, example for 6 batteries and 3 inverters, with closed housing Page 58 / 100 V (1.1)

59 Figure: Master unit (BAT BREAKER) box, example for 6 batteries and 3 inverters with open housing Note: Additional information for installation and operation, please refer to the installation instructions "Master Unit". Note: When interconnecting the power contacts, all the fuses (NH 1 disconnector) of the individual batteries and of the control cabinet must be removed, as well as the automats in the master unit (BAT BREAKER) box on OFF. Page 59 / 100 V (1.1)

60 4.7.3 Laying out of the power cable - The power cables should be as short as required. - The length of the pack + and pack - cable must not exceed the maximum length. - The cable of each battery (plus pole and negative pole) must under all circumstances always be of equal length. - The cable of each parallel connected battery must also be of equal length from battery to battery! Figure: Length of cables of AXIstorage Note: Connecting power cables During wiring of the bat breaker box (power rail) make sure that only Pack PLUS are switched on Pack PLUS potentials. During wiring of the bat breaker box (power rail) make sure that only Pack MINUS are switched on Pack MINUS potentials. SHORT CIRCUIT DANGER!!! Page 60 / 100 V (1.1)

61 4.8 Configuration of the AXIstorage parallel operation Different configurations of batteries with SMA Sunny Iceland inverters are possible through the modular concept of AXIstorage Li 7S phase operation of SMA Sunny Island on 1 piece AXIstorage Figure: 1-phase operation of the SMA Sunny Iceland on 1 piece AXIstorage Li 7S phase operation of SMA Sunny Island on 2 piece AXIstorage Page 61 / 100 V (1.1)

62 Figure: 1 phase operation of the SMA Sunny Iceland on 2 pieces AXIstorage Li 7S Page 62 / 100 V (1.1)

63 phase operation of SMA Sunny Island on 3 piece AXIstorage Figure: 1 phase operation of the SMA Sunny Iceland on 3 pieces AXIstorage Li 7S Page 63 / 100 V (1.1)

64 phase operation of SMA Sunny Island on 3 piece AXIstorage Figure: 3 phase operation of the SMA Sunny Iceland on 3 pieces AXIstorage Li 7S Page 64 / 100 V (1.1)

65 phase operation of SMA Sunny Island on 4 piece AXIstorage Figure: 3 phase operation of the SMA Sunny Iceland on 4 pieces AXIstorage Li 7S Page 65 / 100 V (1.1)

66 phase operation of SMA Sunny Island on 6 piece AXIstorage Figure: 3 phase operation of the SMA Sunny Iceland on 6 pieces AXIstorage Li 7S Page 66 / 100 V (1.1)

67 4.9 Configuration of the AXIstorage System setup - In the system of parallel connected batteries one battery has to be configured as Master. - In the system of parallel connected batteries every additional battery has to be configured as Slave. - Maximum 6 batteries can be connected in parallel Adressing of the batteries - Every battery has to be configured with a unique address. You can use the numbers 1 to 12 Important: Every battery needs a different device address BMZ service tool The service tool of company BMZ is required for start-up, read-out and loading of new firmware. This service tool is available exempt from charges from following companies (precondition is that you or your client hat already bought an AXIstorage and you are a qualified for start-up it): - Axitec Energy GmbH & Co. KG / Phone +49 (0) Krannich Solar / Phone +49 (0) BMZ Batterien-Montage-Zentrum GmbH / Phone +49 (0) Please contact the technical support or your sales representative. Page 67 / 100 V (1.1)

68 4.10 Definition mode of the battery during start-up and parameterisation Figure: BMZ service tool Single Mode This is the delivery state of every AXIstorage Li 7S battery. The mode is for the status: 1 pc AXIstorage Li 7S battery is operated at a SMA Sunny Island inverter Master Mode This is the state of an AXIstorage Li 7S battery in an association of several parallel switched AXIstorage Li 7S batteries. Note: Only one battery may be parameterised as master! The mode is for the state: multiple pieces of AXIstorage Li 7S batteries are operated at one or several SMA Sunny Island converters. Page 68 / 100 V (1.1)

69 Slave Mode This is the state of several AXIstorage Li 7S batteries in an association of several parallel switched AXIstorage Li 7S batteries. Note: Every battery except for the master MUST be parameterised as a slave battery! The mode is for the state: Multiple pieces of AXIstorage Li 7S batteries are operated at one or several SMA Sunny Island converters. Page 69 / 100 V (1.1)

70 4.11 Workflow of the parameterisation of the batteries Figure: Workflow of the parameterisation of the batteries Page 70 / 100 V (1.1)

71 4.12 Workflow of the start-up of the batteries Figure: Workflow of the start-up of the batteries Page 71 / 100 V (1.1)

72 4.13 Configuration of firmware for parallel mode The battery must be configured via the USB service interface with the BMZ service tool. The following files must be available for the battery to be parameterised: 1. ESS30ServiceTool.exe (as sample: current service tool V0.0.26) 2. System.Windows.Interactivity.dll 3. Optional for firmware update: 31502A_V203.flash (as example: current firmware V2.03) Note: All three files must be in the same folder Setting master battery mode In an overall system of parallel connected AXIstorage Li 7S batteries, one battery must be parameterised as master. Note: 1. Set the "Master" mode and parameterise the battery by clicking on the "set mode". 2. In an overall system of several parallel connected AXIstorage Li 7S batteries, only one battery can be parameterised as master! Figure: Parameterising of AXIstorage Page 72 / 100 V (1.1)

73 Setting master battery address The address 0 is the delivery state. Every parallel switched battery must have a clear and uniquely provided address (device address). Master and slave batteries only work with a 1-6 (up to 12 in processing) configured address. Figure: Parameterising of AXIstorage Note: 1. Set the "address" (device address) on 1 and parameterise the battery by clicking on set address. 2. In an overall system of several parallel connected AXIstorage Li 7S batteries, only one battery can have the address "1"! Page 73 / 100 V (1.1)

74 Setting slave battery mode In an overall system of several parallel connected AXIstorage Li 7S batteries, every battery must be parameterised as slave except for the master. Note: 1. Set the "slave" mode and parameterise the battery by clicking on set mode. Figure: Parameterising of AXIstorage Page 74 / 100 V (1.1)

75 Setting slave battery address The address 0 is the delivery state. Every parallel switched battery must have a clear and uniquely provided address (device address). Master and slave batteries only work with a 1-6 (up to 12 in processing) configured address. Figure: Parameterising of AXIstorage Note: 1. Set the "address" (device address) on 2 and parameterise the battery by clicking on set address. 2. In an overall system of several parallel connected AXIstorage Li 7S batteries, only one battery can have the address "2"! 3. Each additional battery must now be parameterised with a unique and unmistakable address (device address)! Page 75 / 100 V (1.1)

76 4.14 Parallel switching of several batteries Switch on sequence 1. During commissioning, the master battery must be switched on. 2. Check whether the main relay of the master battery is switched on. -> (check via LED flashing or the BMZ service tool see chapter Controlling of the parallel circuit") 3. When the main relay is on, the other slave batteries can be switched on Stand-by mode of the slave battery When the slave battery has to be switched on, the batteries are automatically in standby mode (a green flashing LED indicates the stand-by mode). Only when the switch-release for the main relay of the slave battery is active, which comes from the master, then the main relay of the slave battery is activated. Only from this point onwards can the slave battery be used in the overall battery system Switch on criterion for the slave battery Every battery compares the internal voltage through measurement with the external applied voltage. Figure: Schematic diagram of the AXIstorage slave battery When the voltage at the master battery, measured automatically by the battery, to the slave battery is less than +/- 100mV, the slave battery switches on independently. Page 76 / 100 V (1.1)

77 Note: To ensure that all slave batteries can be activated, in case a different voltage level in the various batteries prevails, the master battery must change the charge state by charging and decharging through the inverter. Within a full cycle (i.e. the battery is charged once completely full and then completely discharged) the master battery collects all the existing slave batteries in stand-by and adds little by little from the slave battery. This process can take some hours depending on the available PV energy or charge in the building s electrical supply Example 1 6 batteries connected in parallel with different loading states: - The master battery is switched on and the main relay is switched on - 2 slave batteries are switched on and the main relay is switched on - 3 slave batteries are switched on and the main relay is NOT switched on Figure: Example 1 with different SOC at parallel mode of AXIstorage Example 2 6 batteries connected in parallel with different loading states: - The master battery is switched on and the main relay is switched on - 4 slave batteries are switched on and the main relay is switched on - 1 slave battery is switched on and the main relay is NOT switched on Page 77 / 100 V (1.1)

78 Figure: Example 2 with different SOC at parallel mode of AXIstorage Example 3 6 batteries connected in parallel with different loading states: - The master battery is switched on and the main relay is switched on - 5 slave batteries are switched on and the main relay is switched on Figure: Example 3 with different SOC at parallel mode of AXIstorage Page 78 / 100 V (1.1)

79 4.15 Controlling the parallel connection Check the number of connected (recognised) batteries o o Connect the notebook to the master battery Via the numerical value detected devices, the number of batteries, which are indicated by the master battery as connected (and is located in the stand-by mode), are displayed. Figure: Checking of the quantity of parallel connected batteries Further test criterion: The LED of one battery in stand-by flashes green. Page 79 / 100 V (1.1)

80 Check the number of batteries in which the main relay has been energised o o o Connect the notebook to the master battery Via the numerical value Devices with closed switch", the number of batteries is indicated by the master as connected, by those that the main relay has been energized. These batteries are connected in parallel to the master battery and can therefore be used in the overall system (charging and de-charging). Figure: Checking of the quantity of parallel connected batteries Further test criterion: The LED of a battery in parallel operation (active) glows steadily green. Page 80 / 100 V (1.1)

81 4.16 Adding new batteries The company AXITEC Energy allows the subsequent extension of battery systems up to half a year after the initial installation. 1 Configure new batteries as slave 2 Disconnect NH disconnectors of the power rail 3 Disconnect NH disconnectors of the batteries 4 Connect power cabling of the slave battery to the power rail. 5 If a new slave battery is connected, via 10sec button to be switched off (LEDs must be off) 6 Switch off the NH disconnectors of the batteries 7 Switch off the NH disconnectors of the power rail 8 Switch on slave battery via push button (> 1s key depression, LEDs flash) After the new battery has been added, equalizing currents between the batteries can still occur. This can cause the capacity to adapt although no current flows from or to the inverter. Page 81 / 100 V (1.1)

82 4.17 Checking the connections in the parallel connected batteries Perform a check of connections following the exact details of the installation check-list in the appendix Switching on and switching off of the AXIstorage The battery storage system and the inverter must be correctly installed before they can be put into operation. Switching on the battery storage system To switch on the battery storage system, follow the following steps: Step Description 1 Check whether the NH disconnector is equipped with the correct (see chapter 4.5) NH fuses and had been correctly commissioned. 2 Check whether the NH isolator is equipped with correct (see section 4.5) NH fuses and put into operation correctly. 3 Check the connections of the DC power cable (+, -) and the CAN communication cable to the battery inverter. 4 Press the Press button on the rear panel of the device briefly (1 second). A click will be heard. 5 Check the LED status on the front panel of the battery storage system. The green LED (right) flashes quickly (every 150 msec.): The pre-charge path is activated and charges the capacitors of the inverter. (Pre-charging can take from 30 seconds to 1 minute) Slave batteries: The green LED flashes slowly (every 1 sec): The battery is activated and waits for the switch release of the master battery. Both LEDs flash slowly (every 1 sec): The battery is active and is waiting to receive communication through the inverter. After 20 minutes with no communication between the battery and inverter, the battery switches off automatically. Additional information regarding the LED blink patterns, can be found in the section warning lights. Page 82 / 100 V (1.1)

83 6 Turn on the battery inverter. Green LED lights permanently In case communication of the battery storage system with the inverter does not take place, the battery switches off automatically after 16 minutes to avoid faulty operating conditions. In the case of communication not taking place, both LEDs will flash every second. 7 Important: (see chapter of switch on sequence) At start-up of the parallel connected batteries, the master battery has to be switched on firstly 1. Controlling if the main relay of the master battery is switched on Controlling via LED flash cycles (see chapter control flashes) or BMZ service tool 2. When at the master battery the main relay is activated, additional slave batteries can be switched on Ignoring of the switch on sequence at parallel connected batteries can lead to a no release of the main relays of the batteries. Switching on the battery storage system by external voltage source To switch on the battery storage system, follow the following steps: Step Description 1 Switching on by external voltage source is only possible, if there was before not a switch off by push-button (press push-button longer than 10 sec). 2 Connect external voltage source with > 36Vdc 3 The battery identifies automatically the external voltage source and changes the operating mode from inactive to active. 4 If there is a no valid switch on, the green LED flashes quickly (100ms flash cycle) Now the battery has to be switched on with the standard switch on procedure (press pus-button longer than 1 sec) Page 83 / 100 V (1.1)

84 Switching the battery storage system off by push-button To switch off the battery storage system, proceed as follows: Step Description 1 Open the screws on the service flat using a PH2 screwdriver. 2 Keep the power-on switch on the reverse of the device pressed for 10 seconds. 3 After about 8 seconds both the LED status on the front of the device flash in a rapid rhythm (every 100 ms). The switch must remain pressed in for 2 seconds. 4 The LEDs go out. The battery storage system is now switched off. A click will be heard. Switching the battery storage system off by certain time period The battery switches off automatically after a certain time period of 20 min, if there is no external CAN signal Step Description 1 If there is no CAN signal from an external source (e.g. battery inverter), the battery switches off automatically after a time period of 20 min. 2 Optional: If the battery is connected in parallel, firstly the master battery switches off after a time period of 20 min without any CAN signal from external source. Then after additional 20 min the slave battery switches off If now in the parallel mode either the master or the slave battery will be switched on, all batteries of the system will switch on by the voltage of the first switched on battery (see chapter Switch on battery system by external voltage source) Page 84 / 100 V (1.1)

85 Recommended parametrization of the inverter In order to enable the optimum operating range of the battery and optimize an energy storage capacity of the battery, the manufacturer makes the following recommendation for the parametrization of the inverter, see chapter Recommended parametrization of the SMA Sunny Island inverter during set up For reaching the best working range of the battery and to optimise the capacity of the stored energy, the manufacturer of the battery recommends following parametrization of the inverter: A detailed description of the inverter parameters is in the manual of the SMA Sunny Island inverter. We distinguish for the recommended parameters between On-grid and Off-grid applications On-grid application 1. Enter during base configuration of the Sunny Island in the Quick Configuration Guide following values: (see documentation of the system): Battery typ BatTyp: LiIon_Ext-BMS Battery capacity BatCpyNom: 105 Ah (C10) 2. After the base configuration of the Sunny Remote control you turn the button and choose on the data entry page Password (1/1). 3. Press the button. Thereby you move to the data entry page. 4. Calculate the checksum of the working hours Runtime. Thus you calculate the password for the installer: Example: The working hours Runtime are 1234 h. The checksum is the sum of all figures: = Choose at the Sunny Remote Control Set and press the button. 6. Tune the calculated password for the installer and press the button. Das Sunny Remote Control is now in the installer mode. 7. Choose menu 700# Operator Level and press the button. 8. Choose the parameter ActLev, press the button and tune to Expert. 9. Question <accept Y/N> confirm with Y. Page 85 / 100 V (1.1)

86 10. Only if the Sunny Island is used in systems for own consumption, tune the parameters on the following predetermined values: Nummer Name Wert Saisonenable No ProtResSOC 3 % BatResSOC 2 % BUResSOC 1 % PVResSOC 5 % MinSlfCsmpSOC 89 % Figure: SMA parameter Ongrid For optimizing of the battery efficiency, the battery executes automatically cyclical learning cycles, in which the real useable capacity is calculated autonomously. The battery has to pass during the learning cycle through the SOC limits 100% and 12% as much as possible. The learning cycle starts at SOC 100% (battery full) and ends at SOC 12%. When both events happen sequent, and in the meantime not more than 20% SOC of the energy is loaded, then the learning cycle is executed successfully. Repeating of the learning cycles increase the precision of the SOC calculation. Repeating of the learning cycles increase the capability of the battery to store and release more energy Offgrid application Im Expertenmodus sollten folgende Parameter bei der Installation des Wechselrichters eingestellt werden: Nummer Name Wert Diesel Generator Start 12% SOC Lastabwurf Relais 10% SOC Bat Pro 3 7% SOC Bat Pro 2 5% SOC Bat Pro 1 3 % SOC Figure: SMA parameter Offgrid For optimizing of the battery efficiency, the battery executes automatically cyclical learning cycles, in which the real useable capacity is calculated autonomously. The battery has to pass during the learning cycle through the SOC limits 100% and 12% as much as possible. The learning cycle starts at SOC 100% (battery full) and ends at SOC 12%. When both events happen sequent, and in the meantime not more than 20% SOC of the energy is loaded, then the learning cycle is executed successfully. Repeating of the learning cycles increase the precision of the SOC calculation. Repeating of the learning cycles increase the capability of the battery to store and release more energy. Page 86 / 100 V (1.1)

87 5 Operation and service software General safety instructions Please follow the safety instructions in the chapter Safety. 5.1 Control lights LED indicators on the battery (front panel of the device) The control lights on the battery module indicate the possible states and incidents in the operation of the battery storage device. Colour sample Flash frequency Function None None The battery is switched off Green + Red Green Red Figure: Table LED indicators Continuously bright Flashing rapidly (100msec) Flashing slowly (1sec) Continuously bright Flashing rapidly (150msec) Flashing slowly (1sec) Flashing rapidly (100msec) Service Mode (PC is connected) The battery is in failure mode Relay dropped and can t switched on e.g. Temperature is to high e.g. Temperature is to low Please contact immediately the support. Battery is switched on, but without communication to the inverter (20min countdown until the battery switches off) The battery is switched on (standard mode) Relay is closed Inverter is supplied by softstart (pre-charging section) No malfunction. Pre-charging is activated (standard mode) Pre-charging path for charging of the capacitors of the inverter is activated Relay is not closed SLAVE battery (standard mode) Pre-charging path for charging of the capacitors of the inverter is activated Relay is not closed (missing release of MASTER) The battery is in stand-by mode and connects, as soon as master releases The battery is in failure mode Relay is dropped and can t switched on 2 nd protection (pyrofuse) has triggered Contact the manufacturer immediately Please contact immediately the support State of charge indicator The state of charge indicator is issued via the communication line via the inverter. Page 87 / 100 V (1.1)

88 5.2 Connecting of notebooks for servicing USB interface Every battery pack has a USB interface. With this interface, the installer can perform the following steps: Update (Firmware) Read out error memory To read the battery storage system via USB interface, proceed as follows: Step Description 1 Open the screws with a screwdriver PH2 at the service panel Open the lens head screw at the lateral service panel. 2 Switch off the battery system by push button. Both LEDs on the front panel must not shine. 3 Drag the NH fuses of the NH disconnector and remove the fuse holder together with fuses from the disconnector. Page 88 / 100 V (1.1)

89 4 Set up a connection with the battery storage system from the notebook. For this purpose, connect the USB A line of the notebook to the USB A connector of the battery storage system (reverse of device). Figure: USB connection 4a If there is no communication between battery system and notebook, start with the following step: Connect directly the USB from the battery system Figure: USB connection at AXIstorage atpanel inner face Open carefully the cable strap at the USB cable using side-cutter and pull internally the USB from the socket (rear panel). 5 Connect the notebook via the USB cable to the battery storage system. The notebook must not be connected via the charging cable to the AC mains. Page 89 / 100 V (1.1)

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