Digital ProcessPower UPS

Transcription

1 3DPP Digital Process UPS THREE PHASE INDUSTRIAL PWM UNINTERRUPTIBLE POWER SUPPLY SYSTEM

2 Digital Process Industrial PWM Uninterruptible Supply System Three Phase kva The Digital PROCESSPOWER (DPP) UPS from AMETEK Solidstate Controls is a true on-line, double conversion Uninterruptible Supply system that provides continuous, clean, regulated power for critical AC loads. Designed specifically for process control and industrial applications, the DPP systems utilize state of the art PWM technology, incorporating high power IGBT semiconductors, and digital control for enhanced communications, monitoring, control and diagnostics capabilities. Also essential to the DPP design is the use of fiber optic cables for control and communications; allowing for better isolation and faster, more accurate signals between processors. The DPP designs also include an LCD panel and user-friendly touch screen display for the ultimate in User control. The Behind the Process PROCESSPOWER UPS SYSTEM LCD and Touch Screen User Panel Keypad Controls and Switches Float/Equalize Initialization w/light Battery Test Initialization Inverter to Load w/light Bypass to Load w/light Static Switch Reset Retransfer Latching Alarm Reset Audible Alarm Silence Display On Inverter Enable (On/Off) Switch *Standard LED Indicators: UPS Normal and UPS Trouble Shown with optional indicator lights Standard Mimic Screen (LCD Panel) Indicators Equalize Time Remaining Charger Status (OK/Fail) Float/Equalize Status Inverter Status (OK/Fail) Synchronism Status (In/Out of Sync) Static Switch Position (Inverter or Bypass) Manual Bypass Position (Inverter or Bypass) Bypass Status (OK/Fail)

3 0.8 Output Factor 120VDC (60 Lead Acid Battery Cells) 3PH AC Input/Freq AC Amps Per Max DC 3PH AC Output Amps Phase* Cabinet Weight** Heat Loss 3DPP010-*** % 87% GTD1X DPP015-*** % 87% GTD1X DPP020-*** % 87% GTD1X DPP030-*** % 87% GTD2X DPP040-*** % 87% GTD2X DPP050-*** % 87% GTD3X VDC (120 Lead Acid Battery Cells) 3PH AC Input/Freq AC Amps Max DC 3PH AC Output Amps Cabinet Weight** Heat Loss 3DPP030-*** % 89% GTD1X DPP040-*** % 89% GTD2X DPP050-*** % 89% GTD2X DPP060-*** % 89% GTD2X DPP080-*** % 89% GTD2X DPP100-*** % 89% GTD4X DPP125-*** % 89% GTD4X DPP160-*** % 89% GTD4X VDC (180 Lead Acid Battery Cells) 3PH AC Input/Freq AC Amps DC 3PH AC Output Amps UPS Weight** Cabinet Heat Loss 3DPP200-*** % 89% GTD5X DPP225-*** % 89% GTD5X Output Factor 120VDC (60 Lead Acid Battery Cells) 3PH AC Input/Freq AC Amps Max DC 3PH AC Output Amps UPS Weight** Cabinet Heat Loss 3DPP010-*** % 87% GTD1X DPP015-*** % 87% GTD1X DPP020-*** % 87% GTD2X DPP030-*** % 87% GTD2X DPP040-*** % 87% GTD3X VDC (120 Lead Acid Battery Cells) 3PH AC Input/Freq AC Amps Max DC 3PH AC Output Amps UPS Weight** Cabinet Heat Loss 3DPP030-*** % 89% GTD2X DPP040-*** % 89% GTD2X DPP050-*** % 89% GTD2X DPP060-*** % 89% GTD2X DPP080-*** % 89% GTD4X DPP100-*** % 89% GTD4X Coding DD EE FF GG HH I J AC Input Volts Code DC Bus Volts Code AC Output Volts Freq Output P.F Charger Design Config Code 208 (20) 120 (12) 120/208 (20) 60 (60) 0.8 (K) 6-Pulse (S) Float (F) 480 (48) 240 (24) 277/480 (48) 50 (50) 1.0 (W) 12-Pulse (T) Parallel (P) 600 (60) 360 (36) 220/380 (38) 380 (38) *Circuit Breakers are sized at a minimum of 125% of rated current. ** Unit weights correspond to a 60Hz unit. Contact factory for 50Hz unit weight. ***A complete model number includes the AC input voltage, DC bus (link) voltage, AC output voltage, system frequency, output power factor, and UPS configuration. To build a model number, use the code in the matrix shown above, following the example format: 3DPP010-DD-EE-FF-GG-H-I-J; where DD=AC Input Voltage; EE=DC bus voltage; FF=AC Output Voltage; GG=System Frequency; H=Output Factor ( K for 0.8; W for 1.0); I=6(S) or 12(T) Pulse Charger design; J=UPS configuration ( F for Float, P for Parallel Redundant). For Example: A 20 kva with 480 VAC input; 120 VDC bus voltage; 120/208 VAC output; 60 Hz; 0.8 output power factor; 6 pulse charger; Float system would have the following model number: 3DPP K-S-F.. For custom systems, and for units which do not have a configurable model number, insert a C in the model number as follows: 3DPP020C Sizes are subject to change. Top mounted cooling fans require 0.5 inch (13mm) additional height. Certain optional features and/or combinations may require larger cabinets. Contact factory. Inches Cabinet-Dimensions mm H x W x D H x W x D GTD1X 79 x 32 x x 813 x 914 GTD2X 79 x 54 x x 1372 x 914 GTD3X 79 x 86 x x 2184 x 914 GTD4X 79 x 108 x x 2743 x 914 GTD5X 79 x 140 x x 3557 x 914

4 All Facilities are ISO 9001 Certified World Headquarters 875 Dearborn Drive Columbus, Ohio Phone: Toll Free: Fax: Mexico Headquarters Camino a la Montaña La Perla, Naucalpan Estado de México Phone: (55) Fax: (55) Asia Pacific Headquarters AMETEK Singapore Office 43 Changi South Ave. 2 #04-01 Singapore Phone: Fax: Brazil Headquarters AMETEK do Brasil Ltda Rod. Eng Ermênio de Oliveira Penteado (SP75) - Km 57, Barrio Tombadouro Indaiatuba - SP - Brasil, Phone: Middle East Offices Dubai P.O.Box Office 2004, X2 Building Jumeirah Lakes Towers JLT Dubai UAE Phone: Saudi Arabia King Khalid Street, ATCO Building Dammam, Saudi Arabia Phone: ext. 654 Direct: Cell: India Headquarters AMETEK Instruments India Private Limited Plot 148, EPIP Zone Phase 2 Featherlite Tech Park, 1st Floor Whitefield, Bangalore Karnataka, INDIA Phone: Fax: Argentina Headquarters Olive 1954 Rosario 2000 Sta Fe, Argentina Phone: REV VISIT OUR WEBSITES: English: Nuclear: Spanish: Russian: Chinese: Brazilian Portuguese:

5 General Specifications Standard Features General Specifications Optional Features System Measurements (Displayed on Mimic Screen) Metering and System Measurements (Opt. #) Alarms (LCD) (Option #) Total Number of Battery Discharges AC Input (Voltage, Frequency, ) (111) Charger Overload (119) Total Operational Time on Batteries Bypass Input Frequency (112) High DC Disconnect (2) Average Time on Battery per Discharge Bypass Input Voltage (113) Positive/Negative to Ground (2 relays) (3) High/Low Bypass Source Voltage (7/6) Historical Min/Max Battery Voltage Output (kva, KW, Factor) (114) High/Low AC Output Voltage (9/8) Recent Min/Max Battery Voltage % Inverter Loading (115) AC Failure (26) Total Operation Time on UPS Inverter Output Voltage (117) AC Output Overload (40) Total Operation Time on Bypass Circuit Breaker (Opt. #) High/Low Inverter Output Voltage (41/42) Total Operation Time on Inverter 65 KAIC AC Input and Bypass Input (82/85) Out-of-Sync (43) Inverter Fuse Blown (44) Metering (Displayed on Mimic Screen) Inverter Output (Non-Automatic) (17) Inverter Off Frequency (45) DC Bus Voltage AC Output (18) Bypass Off Frequency (46) DC Bus (+/-) Battery High Interrupt Breaker (86) Rectifier/Charger Fuse Blown (67) AC Output Voltage Miscellaneous (Opt. #) Battery Near Exhaustion (60) AC Output Rectifier Configuration (34) Low AC Input Voltage (68) High DC Voltage (5) AC Output Frequency Charger Output Blocking Diode (29) MBS to Bypass (84) Rectifier Output Charger Output Ripple Filter (59) AC Input CB Open (101) Latching Alarms (28) Bypass Input CB Open (103) Lamp Test (35) AC Output CB Open (104) Circuit Breakers ESI (Essential System Indicator) Panel (123) High AC Input Voltage (124) AC Input (14kAIC, minimum) Alarm Test (132) Communications (Option #) Precharge Circuit (122) Battery Input (10kAIC, minimum) Modbus RTU (RS485 Connection) (187) Emergency Off (129) Bypass Input (14kAIC, minimum) Ethernet Webpage (187) 20% Spare Terminals (96) Modbus TCP (187) Drip Shield (65) Consult Factory for Additional Communications Options Alarms - All displayed on LCD Alarm Panel w/options for Lifting Eye Bolts (105) LED Indicators (Color) (Option #) LEDs and Relays Padlockable Circuit Breakers (93) In Sync (Green) (SNK) R = Red LED* A=Amber LED Y=Relay** (Option #) PCB Confrormal Coating (127) AC Input Available (Green) (14) Fan Failure R, Y (120) Fungus and Moisture Proof (70) Bypass Available (Green) (15) Charger Failure R, Y (69) Parallel Redundant Configuration Inverter Available (Green) (47) Low DC Voltage R, Y (11) 12 Pulse Charger (10% Reflected Harmonics) Charger Available (Green) (118) Low DC Disconnect R,Y (107) Remote External MBS 1 *Additional LED Indicators (1 green, 9 red allowed) **Additional Relay Contacts (Max of 13 allowed) Battery Breaker Open R, Y (57) Battery Discharging R, Y (BDC) Bypass Supplying Load A, Y Over Temperature R, Y (10) ST/SW SCR Failure R, Y (SWF) Bypass Failure R, Y (BPF) Inverter Failure R, Y (58) IGBT Desaturation Overload Shutdown Retransfer Blocked General Specifications Performance Battery Charger/Rectifier Static Switch AC Input Bypass Voltage 208, 380, 415, 480, 600 (3Ø) Nominal Voltage 2 208, 380, 415, 480, 600 VAC (3Ø) Switch Type Inversely paired set of Input Range ± 10% (-15% w/o discharging) SCRs (one set per leg) Frequency 50 or 60 Hz ± 5% Failure Mode Automatically fails to Bypass DC Output Transfer Time Make Before Break System Diagnostics Displayed on LCD Alarm Panel DC Bus Voltage(s) 110, 120, 220, 240 and 360 VDC Sync Capture Range 0.5% to 1.5% Loss of System Communication(s) Regulation ± 1% Slew Rate 1Hz/sec to 10Hz/sec Supply Failure(s) Ripple Voltage <2% w/ battery connected (adjustable) Standard Relays The following alarms also include 1 (one) set of normally open and normally closed relay contacts rated for 120VAC at 8 amps: UPS Trouble (Summary) Bypass Supplying Load UPS Communications Failure (Summary) Capacity Sized to recharge a thirty (30) min. battery to 95% of its rated capacity within eight (8) hours, while simultaneously supplying power to a fully loaded inverter Overload Capability 125% continuous 150% for 10 minutes 200% for 1 minute 1000% for 1 cycle Manual Bypass Switch 1 Float/Equalize ± 5% Adjustability Voltage 208, 380, 415, 480, 600 (3Ø) Applicable Standards, Codes and Regulations Inverter Mounting Inside UPS/Inverter NEMA PE-1 DC Input Enclosure ANSI Nominal Voltage 110V/55 ( VDC) Positions Two ANSI/NFPA 70 Range/ #of Cells 120V/60 ( VDC) Construction 600VAC, rotary drum, IEEE (Lead Calcium Type) 220V/110 ( VDC) make-before-break type UL V/120 ( VDC) Transfer Time Zero in both directions C-UL 360V/180 ( VDC) Overload Capacity 125% continuous Unit Manufactured in ISO9001 Certified Facility AC Output Inverter/UPS Ratings 150% for 10 minutes 200% for 1 minute 1000% for 1 cycle kva Factor 0.8 or 1.0 AC Output Voltage 2 120/208, 220/380, 277/480 VAC Environmental Regulation ± 1 % Ambient Temperature -5 to 40 o C (23 to 104 o F) Voltage Adjustment ± 5 % Relative Humidity 0-95% non-condensing Frequency 50 or 60 Hz; + 0.1% Operating Altitude meters (10,000 feet) Crest Factor 3:1 Audible Noise 3 meter Total Harmonic 100% linear load <3% (4.9 feet) typical Distortion (THD) 100% non-linear load <5% Mean Time Between Failure >205,000 Hours (MTBF) Transient Response ± 5% (0-100% load) Notes Recovery Time < 50 msec to ± 1% 1 Internal Manual Bypass Switch is normally removed when a Remote Manual Bypass Switch is selected Overload Capacity Mechanical Cooling Cable Entry Cabinet Rating 100% - continuous 125% - 10 minutes 150% - 1 minute Aided Convection or Forced Air, depending on kva rating and design (fans standard for 40kVA units and above) Top or Bottom Entry Standard NEMA 1 / IP-20 (IP-21 with addition optional drip shield) 2 Custom Input and Output Voltages available Consult Factory 3 Addition of drip shield may increase the noise by 1-3dB(A)

6 THE PURPOSE OF OUR BUSINESS IS TO PROVIDE CONTINUITY OF ELECTRICAL POWER TO KEEP BUSINESSES IN BUSINESS. All Facilities are ISO 9001 Certified World Headquarters Asia Pacific Headquarters Middle East Offices India Headquarters 875 Dearborn Drive Columbus, Ohio Phone: Toll Free: Fax: Mexico Headquarters Camino a la Montaña La Perla, Naucalpan Estado de México Phone: (55) Fax: (55) AMETEK Singapore Office 43 Changi South Ave. 2 #04-01 Singapore Phone: Fax: Brazil Headquarters AMETEK do Brasil Ltda Rod. Eng Ermênio de Oliveira Penteado (SP75) - Km 57, Barrio Tombadouro Indaiatuba - SP - Brasil, Phone: Dubai P.O.Box Office 2004, X2 Building Jumeirah Lakes Towers JLT Dubai UAE Phone: Saudi Arabia King Khalid Street, ATCO Building Dammam, Saudi Arabia Phone: ext. 654 Direct: Cell: AMETEK Instruments India Private Limited Plot 148, EPIP Zone Phase 2 Featherlite Tech Park, 1st Floor Whitefield, Bangalore Karnataka, INDIA Phone: Fax: Argentina Headquarters Olive 1954 Rosario 2000 Sta Fe, Argentina Phone: REV VISIT OUR WEBSITES: English: Nuclear: Spanish: Russian: Chinese: Brazilian Portuguese: