Fuji IGBT modules for MV, SVG inverter
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1 Fuji IGBT modules for MV, SVG inverter Device Application Technology Dept. Semiconductor Sales Div. Global Sales Group Fuji Electric Co., Ltd. All rights reserved. 1
2 Table of contents Topology in MV, SVG inverter Fuji IGBT modules for MV, SVG inverter Fuji solution in Gate Driver Unit (GDU) and Stack structure Fuji Electric Co., Ltd. All rights reserved. 2
3 Topology in MV, SVG inverter Topology (example) Feature Applicable device Applicable rate Unit serial multilevel (Robicon type) 3.3 kv 50 or 60 Hz 3.3 kv 1,800 kw Topology is simple, easy maintenance, any output voltage can be obtained by unit cell serials Input-Transformer is necessary (high cost) /100A~ 1200A Standard Module 60% Around the world (China etc.) Direct 3 level Inverter ~ + + M Transformer less Topology is complicated 3.3kV/800~ 1500A 4.5kV/400A~ 1500A HPM 30% Europe and America Current type Inverter ~ M Reverse-blocking diode is necessary (Large loss) 6.5kV/400A~ 1500A Press Pack(GCT) 10% Europe and America Fuji Electric Co., Ltd. All rights reserved. 3
4 Topology in MV, SVG inverter Field Application Unit serial multi-level Topology Direct 3 level Current type Function Dust collecting fan Electric Boiler Circulation pump Oil transfer pump Petroleum Ventilation fan Compressor - Regeneration Rolling Steel Ventilation fan Pump Cooler dust collector Cement Material mill Fan Paper Pulp mill - Regeneration Mining Exhaust fan Ventilation fan Transport Conveyor Crane - - Regeneration Regeneration Fuji Electric Co., Ltd. All rights reserved. 4
5 Topology - Unit serial multi-level circuit (6.6kV output) 6.6kV Transformer U1 U2 U3 U4 U5 U6 U7 U8 V1 V2 V3 V4 V5 V6 V7 V8 W1 W2 W3 W4 W5 W6 W7 W8 6600V(line voltage) Inverter cell Local Controller 1 cell output : 6600/ 3/8=497V (phase voltage) M Fuji Electric Co., Ltd. All rights reserved. 5
6 Table of contents Topology in MV, SVG inverter Fuji IGBT modules for MV, SVG inverter Fuji solution in Gate Driver Unit (GDU) and Stack structure Fuji Electric Co., Ltd. All rights reserved. 6
7 Fuji IGBT module for MV, SVG inverter AC output voltage Inverter capacity (kva) Serial VCES Ic rating IGBT P/N A 2MBI100VA A 2MBI150VH kv A 300A 2MBI200VH MBI300VN A 2MBI450VN A x2 2MBI300VN A 2MBI100VA A 2MBI150VH kv A 300A 2MBI200VH MBI300VN A 2MBI450VN A x2 2MBI300VN A 2MBI100VA A 2MBI150VH kv A 300A 2MBI200VH MBI300VN A 2MBI450VN A x2 2MBI300VN Fuji Electric Co., Ltd. All rights reserved. 7
8 Fuji IGBT module for MV, SVG inverter - Standard 2in1 Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax = 175 repetitive guarantee) Improved thermal cycling capability with new solder Long-term reliability ( CTI > 600, High Tc capability) M6 mounting hole for all PKG (except 45mm PKG;M5) IGBT P/N Current Voltage Package Equivalent circuit Base plate Isolation Standard 2in1 2MBI75VA MBI100VA MBI150VH MBI200VH A 100A 150A 200A M263:94 x 34 x 30mm M276:108 x 62 x 30.5mm Copper (Cu) Copper (Cu) Al 3 O 2 Al 3 O 2 2MBI300VH A Fuji Electric Co., Ltd. All rights reserved. 8
9 Fuji IGBT module for MV, SVG inverter - Dual XT Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax = 175 repetitive guarantee) Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) M6 mounting hole for all PKG (except 45mm PKG;M5) IGBT P/N Current Voltage Package Equivalent circuit Base plate Isolation 2MBI300VN A M254:150 x 62 x 17mm 2MBI450VN A Copper (Cu) Al 3 O 2 Dual XT 2MBI550VN A M260:150 x 62 x 17mm 2MBI550VJ A Copper (Cu) Al 3 O 2 Fuji Electric Co., Ltd. All rights reserved. 9
10 Fuji IGBT module for MV, SVG inverter - PrimePACK TM Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175 repetitive guarantee) Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation M271:172 x 89 x 38mm 2MBI650VXA-170E A Copper (Cu) Al 3 O 2 PrimePACK TM 2MBI1000VXB-170E-50 2MBI1400VXB-170E A 1400A M272:250 x 89 x 38mm Copper (Cu) Al 3 O 2 2MBI1400VXB-170P A Note: PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. 10 Fuji Electric Co., Ltd. All rights reserved. 10
11 Fuji IGBT module for MV, SVG inverter - HPM (2in1) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175 ), AlSiC base plate Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation 2MBI600VG-170E 600A M256:130 x 140 x 38mm 2MBI800VG-170E 800A Copper (Cu) Si 3 N 4 2MBI1200VG-170E 1200A 2in1 2MBI600VT-170E 600A M x 140 x 38mm 2MBI800VT-170E 800A AlSiC AlN 2MBI1200VT-170E 1200A 11 Fuji Electric Co., Ltd. All rights reserved. 11
12 Fuji IGBT module for MV, SVG inverter - HPM (1in1) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175 ), SiN-DCB Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) -3600A max rating IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation 1MBI1200VC-170E 1200A M151:130 x 140 x 38mm 1MBI1600VC-170E 1600A Copper (Cu) Si 3 N 4 1MBI2400VC-170E 2400A 1in1 1MBI2400VD-170E 2400A M152:190 x 140 x 38mm Copper (Cu) Si 3 N 4 1MBI3600VD-170E 3600A Fuji Electric Co., Ltd. All rights reserved
13 Fuji IGBT module for MV, SVG inverter - HPM (1in1) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175 ), AlSiC base plate Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) -3600A max rating IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation 1MBI1200VR-170E 1200A M155:130 x 140 x 38mm 1MBI1600VR-170E 1600A AlSiC AlN 1MBI2400VR-170E 2400A 1in1 1MBI2400VS-170E 2400A M156:190 x 140 x 38mm AlSiC AlN 1MBI3600VS-170E 3600A Fuji Electric Co., Ltd. All rights reserved
14 Fuji IGBT module for MV, SVG inverter - 3.3kV module Feature Trench gate structure for reducing Vce(sat) FS (field-stop) structure for fast switching and low Vce(sat) High ruggedness even at Tj = 150 operation High tracking (CTI > 600) special resin for high Viso guarantee High thermal cycling life time with AlSiC base plate IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation 1MBI800UG A 3300V M155:130 x 140 x 38mm AlSiC AlN Viso=6.0kV/60s 1MBI1000UG A 3300V 1in1 1MBI1200UE A 3300V M156:190 x 140 x 38mm AlSiC AlN Viso=6.0kV/60s 1MBI1500UE A 3300V Fuji Electric Co., Ltd. All rights reserved. 14
15 Table of contents Topology in MV, SVG inverter Fuji IGBT modules for MV, SVG inverter Fuji solution in Gate Driver Unit (GDU) and Stack structure Fuji Electric Co., Ltd. All rights reserved. 15
16 Fuji solution in GDU Ic rating IGBT P/N (example) Driver type (example) 100A 2MBI100VA SP0115T2Ax 150A 2MBI150VH SP0115T2Ax 200A 2MBI200VH SP0115T2Ax 300A 450A 2MBI300VN MBI450VN SP0115T2Ax 2SP0115T2Ax 550A 2MBI550VN SP0115T2Ax Ic rating IGBT P/N (example) Driver type (example) 75A 2MBI75VA VLA546** 100A 2MBI100VA VLA546** 150A 2MBI150VH VLA546** 200A 2MBI200VH VLA546** 300A 450A 2MBI300VN MBI450VN VLA546** VLA500K Fuji Electric Co., Ltd. All rights reserved. 16
17 PrimePACK TM 2 parallel Side view Snubber C : 2~3 uf Output Terminal Gate Drive Unit Snubber Cap. Snubber Cap. Bus Bar Main Cap. PrimePACK TM can easily construct inverter circuit. This figure shows the example. Cooling fin Top view Note: PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. Laminate bus bar to realize low leakage inductance. Fuji Electric Co., Ltd. All rights reserved. 17
18 Snubber capacitors C S Io V Ed 2 L: Main circuit wiring parasitic inductance Io: Collector current at IGBT turn-off V CEP : Snubber capacitor peak voltage Ed: DC supply voltage L CEP * 2 V CEP Module rating Vces Ic DC line inductance snubber capacitance 100A 0.2 μh 0.47μF 300A 0.1μH 3.3μF 1200V/ 450A 0.08 μh 4.7μF 1000A 0.07μH 6.8μF 1400A 0.06μH 12μF Fuji Electric Co., Ltd. All rights reserved. 18
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