Fuji IGBT modules for wind power system
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1 Fuji IGBT modules for wind power system Device Application Technology Dept. Semiconductor Sales Div. Global Sales Group Fuji Electric Co., Ltd. All rights reserved.
2 Table of contents Topology in wind power system Fuji IGBT modules for wind power system Fuji solution in Gate Driver Unit (GDU) Fuji solution Fuji Electric Co., Ltd. All rights reserved.
3 Topology in wind power system Topology Double Direct Direct + Multi level Configuration Gear I-G Transformer S-G Transformer S-G Efficiency 89% 90% 93% Cost 00% 98~00% 90~95% Quality Low High High Gear box Need Not need Not need Step up Transformer Need Need Not need Generator Induction Synchronous Synchronous + Multi winding Converter capacity 5~30% 00% 00% IGBT /450A~000A /000A~3600A 3300V/50A~400A Wind turbine systems will be changed to direct drive system from double fet drive system depend on the high efficiency and without gear box. Fuji Electric Co., Ltd. All rights reserved. 3
4 Outline view of double fed wind turbine Generator Gear box.mw Induction generator Transformer Converter Gear box Double fed systems have large gear box and large generator. DC motor for controlling gear box Fuji Electric Co., Ltd. All rights reserved. 4
5 Comparison of double fed system and direct drive system Double fed system Gear box Large gear box Low reliability for mechanical stress. :Disadvantage :Advantage G Large generator IG Direct drive system Without Gear Box PWM Converter PWM Converter PWM Inverter System efficiency 89% 90% PWM Inverter Low quality output power Not necessary High Power IGBT High quality output power 3times rating current IGBT is necessary. SG Fuji Electric Co., Ltd. All rights reserved. 5
6 Comparison of direct drive system and multi level system Direct drive system PWM Converter PWM Inverter :Disadvantage :Advantage Large filter Need Transformer SG Multi level system Need Multi winding generator System efficiency 90% 93% Small filter Not need Transformer SG 7 series Inverter 3 phase To decrease steps of serial,.7kv 3.3kV IGBT will be applied Fuji Electric Co., Ltd. All rights reserved. 6
7 Table of contents Topology in wind power system Fuji IGBT modules for wind power system Fuji solution in Gate Driver Unit (GDU) Fuji solution Fuji Electric Co., Ltd. All rights reserved. 7
8 Fuji IGBT modules for wind power system IGBT modules proposal for Double fed system Wind Power Converter Package IGBT P/N Rotor side Number of Parallel IGBT P/N Grid side Number of Parallel Dual XT MBI450VN MBI450VN EconoPACK TM + 6MBI450V (It uses as in.) 6MBI450V (It uses as in.).5mw PrimePACK TM MBI000VXB-70E-50 MBI400VXB-70P-50 3 MBI000VXB-70E-50 MBI400VXB-70P-50 HPM MBI600VC-70E MBI600VC-70E Dual XT MBI450VN MBI450VN MW PrimePACK TM MBI000VXB-70E-50 MBI400VXB-70P MBI000VXB-70E-50 MBI400VXB-70P-50 HPM MBI400VC-70E MBI400VD-70E MBI400VC-70E Note: EconoPACK TM + and PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. Fuji Electric Co., Ltd. All rights reserved. 8
9 Fuji IGBT modules for wind power system IGBT modules proposal for Direct drive system Wind Power Converter Package IGBT P/N Rotor side Number of Parallel IGBT P/N Grid side Number of Parallel PrimePACK TM MBI000VXB-70E-50 MBI400VXB-70E-50 3 MBI000VXB-70E-50 MBI400VXB-70E-50.5MW MBI00VC-70E MBI600VC-70E HPM MBI400VC-70E MBI400VC-70E MBI400VD-70E MBI400VD-70E.0MW PrimePACK TM HPM MBI000VXB-70E-50 MBI400VXB-70E-50 MBI400VC-70E MBI400VD-70E 3 MBI000VXB-70E-50 MBI400VXB-70E-50 MBI600VC-70E 3 Note: PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. Fuji Electric Co., Ltd. All rights reserved. 9
10 LVRT: Low Voltage Ride Through Circuit IGBT modules proposal for LVRT G IG PWM Converter PWM Inverter Clover circuit LVRT circuit Conventional system had be used the clover circuit. It can not be possible to supply to out put power for grid line, because DC bus voltage is zero voltage at clover circuit operating, It can be possible to supply to out put power for grid line, because DC bus voltage is kept at LVRT circuit operating. Therefore this system is more higher reliability system. Fuji Electric Co., Ltd. All rights reserved. 0
11 Fuji IGBT modules for wind power system PrimePACK TM 00V A A (plan) HPM 00V A A 3300V A (plan) Dual XT, EP+ Standard module EP-PIM, PC-6pack Note: PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. Fuji Electric Co., Ltd. All rights reserved.
12 Fuji IGBT modules for wind power system Dual XT EconoPACK TM + 6in PrimePACK TM M54 Size:50 x 6 x 7mm M69 M7 M7 Size:50 x 6 x 7mm Size: 7 x 89 x 38mm Size: 50 x 89 x 38mm HPM in(00~400a) HPM in(400~3600a) 3.3kV M5 M5 M56 Size:30 x 40 x 38mm Size:90 x 40 x 38mm Size:90 x 40 x 38mm Note: EconoPACK TM + and PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. Fuji Electric Co., Ltd. All rights reserved.
13 Fuji IGBT module for wind power - EconoPACK TM +, Dual XT Feature Note: EconoPACK TM + are registered trademarks of Infineon Technology AG, Germany. Low power dissipation with V-silicon chipset Extra thermal design (Tjmax = 75 repetitive guarantee) kinds of pin connection for Dual XT (Solder/Spring) IGBT P/N Current Voltage Package Equivalent circuit Base plate Isolation EconoPACK TM + 6MBI300V MBI450V A 450A M69:50 x 6 x 7mm Copper (Cu) Al 3 O Viso=4.0kV/60s MBI300VN A M54:50 x 6 x 7mm MBI450VN A Dual XT MBI550VN A Solder pin type M60:50 x 6 x 7mm Copper (Cu) Al 3 O Viso=4.0kV/60s MBI550VJ A Spring type Fuji Electric Co., Ltd. All rights reserved. 3
14 Fuji IGBT module for wind power system - PrimePACK TM Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=75 repetitive guarantee) Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation M7:7 x 89 x 38mm MBI650VXA-70E A Copper (Cu) Al 3 O Viso=4.0kV/60s PrimePACK TM MBI000VXB-70E-50 MBI400VXB-70E A 400A M7:50 x 89 x 38mm Copper (Cu) Al 3 O Viso=4.0kV/60s MBI400VXB-70P A Note: PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. 4 Fuji Electric Co., Ltd. All rights reserved. 4
15 Fuji IGBT module for wind power system - HPM(in) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=75 ), SiN-DCB Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) -3600A max rating IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation MBI00VC-70E 00A M5:30 x 40 x 38mm MBI600VC-70E 600A Copper (Cu) Si 3 N 4 Viso=4.0kV/60s MBI400VC-70E 400A in MBI400VD-70E 400A M5:90 x 40 x 38mm Copper (Cu) Si 3 N 4 Viso=4.0kV/60s MBI3600VD-70E 3600A Fuji Electric Co., Ltd. All rights reserved. 5
16 Fuji IGBT module for wind power system - HPM(in) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=75 ), AlSiC base plate Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) -3600A max rating IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation MBI00VR-70E 00A M55:30 x 40 x 38mm MBI600VR-70E 600A AlSiC AlN Viso=4.0kV/60s MBI400VR-70E 400A in MBI400VS-70E 400A M56:90 x 40 x 38mm AlSiC AlN Viso=4.0kV/60s MBI3600VS-70E 3600A Fuji Electric Co., Ltd. All rights reserved. 6
17 Fuji IGBT module for wind power system - 3.3kV module Feature Trench gate structure for reducing Vce(sat) FS (field-stop) structure for fast switching and low Vce(sat) High ruggedness even at Tj = 50 operation High tracking (CTI > 600) special resin for high Viso guarantee High thermal cycling life time with AlSiC base plate IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation MBI800UG A 3300V M55:30 x 40 x 38mm AlSiC AlN Viso=6.0kV/60s MBI000UG A 3300V in MBI00UE A 3300V M56:90 x 40 x 38mm AlSiC AlN Viso=6.0kV/60s MBI500UE A 3300V Fuji Electric Co., Ltd. All rights reserved. 7
18 Table of contents Topology in wind power system Fuji IGBT modules for wind power system Fuji solution in Gate Driver Unit (GDU) Fuji solution Fuji Electric Co., Ltd. All rights reserved. 8
19 Fuji solution in GDU IC rating IGBT P/N (example) Driver type (example) Driver type (example) Dual XT 300A 450A MBI300VN MBI450VN SP05TAx-7 SP05TAx-7 VLA546** VLA500K 550A MBI550VN SP05TAx-7 VLA500K EP+ 300A 450A 6MBI300V MBI450V A MBI650VXA-70E-50 SP030xAx-MBI650VXA-70E-50 VLA500K PrimePACK TM 000A 400A MBI000VXB-70E-50 MBI400VXB-70E-50 SP030xAx-MBI000VXB-70E-50 SP030xAx-MBI400VXB-70E-50 VLA539 VLA A MBI400VXB-70P-50 SP030xAx-MBI400VXB-70P-50 VLA539 00A MBI00VC-70E VLA539 HPM 600A 400A MBI600VC-70E MBI400VC-70E VLA A MBI400VD-70E 3600A MBI3600VD-70E 800A MBI800UG kV 000A 00A MBI000UG-330 MBI00UE A MBI500UE-330 Note: PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. Fuji Electric Co., Ltd. All rights reserved. 9
20 Table of contents Topology in wind power system Fuji IGBT modules for wind power system Fuji solution in Gate Driver Unit (GDU) Fuji solution Fuji Electric Co., Ltd. All rights reserved. 0
21 Fuji solution PrimePACK TM parallel Side view Snubber C : ~3 uf Output Terminal Gate Drive Unit Snubber Cap. Snubber Cap. Bus Bar Main Cap. PrimePACK TM can easily construct inverter circuit. This figure shows the example. Cooling fin Top view Note: PrimePACK TM are registered trademarks of Infineon Technology AG, Germany. Laminate bus bar to realize low leakage inductance. Fuji Electric Co., Ltd. All rights reserved.
22 Fuji solution Dual XT 4 parallel Interface Board Gate Board Fin (Water) IGBT MBI450VN P Fuji Electric Co., Ltd. All rights reserved.
23 Snubber capacitors C S Io V Ed L: Main circuit wiring parasitic inductance Io: Collector current at IGBT turn-off V CEP : Snubber capacitor peak voltage Ed: DC supply voltage L CEP * V CEP Module rating Vces Ic DC line inductance snubber capacitance 450A 0.08 μh 4.7μF 000A 0.07μH 6.8μF 00V/ 400A 0.06μH μf 400A μh 7μF 3600A μh 47μF Fuji Electric Co., Ltd. All rights reserved. 3
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