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1 The current issue is the electronic copy available through SPRINT on line. All paper copies are for information only.
2 Page 2 of 8 CONTENTS 2.1 Introduction Scope Guidelines Applicable Documents General description Identification of the PCDU main features PCDU customization Primary power bus Heaters command interfaces Switching and Distribution Battery Interface Heaters interface... 6
3 Page 3 of Introduction The management of the Sentinel 5P power bus is ensured by the PCDU which interconnects the Solar array and the Battery to a central point called STAR POINT This document is based on the AS250 PCDU specification [AD-04] and defines the modifications which shall be considered for Sentinel 5 Precursor. 2.2 Scope The present specification only provides the differences from the AS250 PCDU specification [AD-04]. Three cases are considered: when AS250 PCDU requirements are applicable, they are not repeated within this specification. when a requirement or complete section of the AS250 specification are not applicable, they are declared as Not Applicable. [777] when a requirement of the AS250 specification is modified (customised), they are identified by a specific requirement number and associated to the original AS250 requirement number as explained below. 2.3 Guidelines [778] The Doors requirement Number is presented under the following format -PCDU-yyy/ /a,b/ where: yyy is the requirement number from the original requirement in the AS250 PCDU specification [AD-04] (if any), a,b are the intended verification methods. 3 APPLICABLE DOCUMENTS [779] [AD-04] DIV-SP T-ASTR (Issue3 September 2010) AS250 Generic Power Conditioning and Distribution Unit (PCDU) Requirement Specification 4.1 General description [25] The Power Conditioning and Distribution Unit (PCDU) is in charge of the following activities: conditioning of primary power source from SA and battery, Battery charge control by hardware control loop implementation of the power distribution star point and filtering, distribution of protected and unregulated voltage outlets towards users. Voltage range between 26V and 33.6V during nominal operational mode and between 22V and 33.6V during acquisition and safe modes. distribution of switched, protected and unregulated power lines towards heaters Bus undervoltage protection Battery connection/disconnection to the primary bus Battery modules coupling actuation of release initiators On-ground operability communication with the on-board computer interfacing a redunded MIL-Std-1553 bus [6] [774] [775] [776]
4 Page 4 of Identification of the PCDU main features AS250 generic PCDU SA input power range Maximum current at battery interface Distribution maximum output power Bus voltage range Number of deployment devices actuation up to 50A 50A 1500W 22-37V (16 N + 16R) Distribution configuration min MAX (note) Number of distributed protected outputs at least to 56 (note) [30] Number of heating outlets at least (36N+36R) up to (56N+56R) (note) note: If number of LCLs is higher than 50, number of avialble heater lines will be lower than (56N+56R) Table 4.2-1: AS250 PCDU main features 4.4 PCDU customization [620] The PCDU customisation is performed by fulfilling the values specific to the project in the Table in Column "Project" If some additional modifications are required, the procedure described in section 2.3 shall be used. [618] The Table provides for a set of keys parameters: the AS250 range (columns " Generic" min/max) the corresponding AS250 PCDU requirement number (columns "Generic" requirement number) the customized value (column "Project"). AS250 PCDU Specification Sentinel 5P Generic Parameters min max (note2) requirement number Total number of SA sections PCDU-133 Maximum current at SA interface 57-50A (8.33A per section) PCDU-391 Number of battery modules PCDU-183 Maximum total current at battery interface 30A - 50A PCDU- 324,325&403 Battery charge current limitation 30A 15A 50A PCDU-324 Battery charge current safety limitation 30A - 50A PCDU-325 Battery voltage limitation 33.6V 29.6V 33.6V to 36V(note1) PCDU-318 Battery voltage safety limitation 33.6V 33.6V to 36.4V(note1) PCDU-319 Battery impedance 60 mohm 8 mohm 120 mohm PCDU nh nh Bus voltage 22-35V 22V 35V to 37V PCDU-378 Satellite maximum consumption W PCDU-382 Number of LCL & FCL to 56 (note3) PCDU- 235,703,744,748, 749 Number of heater lines (Nominal+Redundant) (56+56) (36+36) (56+56) (note3) PCDU-293 & 703 Number of heater lines of maximum bus voltage (1+1) - (1+1) (note3) Number of heater lines of maximum bus voltage (11+11) (12+12) (15+15) (note 3) Number of heater lines of maximum bus voltage (44+44) (24+24) (40+40) (note3) PCDU- 409,378,703, 744, 751 Number of deployment devices actuation ( ) (16+16) PCDU-267 Deployment device type Heating De vice EED or Heating device PCDU-271 (note1) depending of Battery technology used (note2) without extra board (note3) if number of LCL is higher than 50, number of available heater lines will be lower than (56+56) [612] Table 4.4-1:PCDU customisation
5 Page 5 of Primary power bus -PCDU-197 / / T,R / Modified The PCDU shall be designed to provide a 28V non-regulated primary power bus FCL & LCL functional requirements -PCDU-232 / / R / Modified PCDU shall distribute a total of at least 50 protected and switched outputs. 5.9 Heaters command interfaces -PCDU-293 / / R / Modified Each nominal and redundant section shall be able to drive at least 56 non cross-strapped isolated heaters. -PCDU-294 / / T,R / Modified The heaters of each section shall be split in at least 6 groups supplied each by distinct primary power lines, each one being protected by a LCL of the bistable type. 6.4 Switching and Distribution -PCDU-235 / / R / Modified The allocation of LCLs/FCLs to classes for the minimum configuration of Table (48 LCL/FCL and 2x36 heater lines) shall be as specified in the table here below: LCL Classes LCL FCL Limiter/Breaker With rearmable breaker Automatic rearming Class up to among 30 LCL can be configured as FCL class up to 2 Class up to 6 9 N/A Class up to 8 3 N/A Class up to 10 6 N/A Total 48 The quantities of LCL per classes are defined according classes definition in PCDU-337 & PCDU PCDU-748 / / R / Modified The allocation of LCLs/FCLs to classes for the maximum configuration of Table (50 LCL/FCL and 2x56 heater lines) shall be as specified in the table here below: LCL Classes LCL FCL Limiter / Breaker With re-armable breaker Automatic rearming Up to (and including) among 30 LCL can be configured as FCL class up to 2 Up to (and including) 6 11 N/A Up to (and including) 8 3 N/A Up to (and including) 10 6 N/A Total 50 The quantities of LCL per classes are defined according classes definition in PCDU-337 & PCDU- 340.
6 Page 6 of generic -PCDU-378 / / T / Modified The PCDU shall provide a maximum power within a voltage range of 22V to 35V DET -PCDU-391 / / T,A,R / Modified PCDU shall be designed for a maximum input current at SA interface of 57A -PCDU-395 / / T,R / Modified The number of Solar array sections is equal to 6 as required in PCDU-133. The PCDU design shall be compatible with a 6 sections Solar Array configuration (9.5A maximum per section) Battery Interface -PCDU-403 / / T / Modified The PCDU shall interface with the Battery composed of two modules, connected in parallel within the PCDU, with the following characteristics: the battery voltage will be in the range V the battery total discharge current will be lower than 30 A battery impedance: 8m <R<120m DC 3000n H AC The minimum battery impedance corresponds to a 156Ah battery module composed by two 78Ah battery modules in paralell or one 156Ah battery module. The maximum battery impedance corresponds to one battery module of 78Ah connected at PCDU output Heaters interface -PCDU-409 / / T,R / Modified Each section as specified in PCDU-293 is composed of a total of 36 lines split as follow: 12 lines of 35V 24 lines of 35V -PCDU-751 / / T,R / Modified Each section of extra lines as specified in PCDU-703 is composed of a total of 20 lines maximum split as follow: 1 line of Vbus=35V 3 lines of Vbus=35V 16 lines of Vbus=35V The heaters of each section shall be split in up to 3 groups supplied each by distinct primary power lines, each one being protected by a LCL of the bistable type.
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8 Page 8 of 8 DOCUMENT CHANGE DETAILS DISTRIBUTION LIST INTERNAL EXTERNAL Configuration Management
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