General recommendations for the installation of PYRAMID-EX Uninterruptible Power Supplies

Transcription

1 General recommendations for the installation of PYRAMID-EX Uninterruptible Power Supplies

2 UPS/INF LI/PDSUPS - page 1/31 FOREWORD We thank you for the trust you have in INFORM Uninterruptible Power Supply. This equipment is fitted with the updated technologies. It is provided with power semiconductors (IGBT) with a digitally-commanded control achieved by micro-controller. Our equipment comply with the standard EN referring to Uninterruptible Power Supply, and to the standard CEI (specific standard for UPS). SAFETY REQUIREMENTS Using conditions: Do read carefully these operation instructions before installing the UPS. For a better use of the UPS, it is recommended to maintain the ambient temperature and the humidity rate of the UPS premises below the values specified by the manufacturer. Whatever the repairs, they must be exclusively executed by authorised staff, having previously been trained. This equipment meets the requirements of the Community's directives applied to this product. As a consequence it is labelled as follows: This equipment is designed to a restricted distribution in compliance with the conditions defined by the standard EN As a consequence, restrictions to the installation or complementary steps may be needed to prevent possible electromagnetic interference.

3 UPS/INF LI/PDSUPS - page 2/31 TABLE OF CONTENTS 1. GENERAL POINTS SAFETY REQUIREMENTS GENERAL PACKING AND STORAGE CONDITIONS UPS PACKING BATTERY PACKING BATTERY STORAGE CONDITIONS LEAD BATTERIES NICKEL CADNIUM BATTERIES PRECAUTIONS TO TAKE WHEN RECHARGING STORED BATTERIES GAS RECOMBINATION BATTERIES OPEN LEAD BATTERIES NICKEL-CADMIUM BATTERIES STORAGE TIME... HATA! YER ĐŞARETĐ TANIMLANMAMIŞ STORAGE TIME GENERAL RECOMMENDATIONS FOR INSTALLATION PREMISES LOCATION OF THE CABINETS INSTALLATION ON A FALSE FLOOR 'BACK-TO-BACK' INSTALLATION (WITH AIR GUIDE FOR UPS 250 TO 400 KVA) VENTILATION AIR CONDITIONING ASSEMBLING CABINETS BATTERIES CABINETS GENERAL RULES RELATING TO THE TRACK OF THE CABLES DIMENSIONS, WEIGHTS AND HANDLING DIMENSIONS AND WEIGHT FOR CABINETS CABINET HANDLING (PRECAUTIONS) HANDLING FROM UNDERNEATH HANDLING FROM ABOVE INSTALLATION CABINET ASSEMBLING INTERNAL CONNECTIONS Batteries connections, Connections from units to common cabinet (parallel installation) Multi by-pass : by-pass cabinets, input on inverter side Control connections EXTERNAL CONNECTIONS CABLES INPUT FROM UNDERNEATH OR FROM ABOVE - PROTECTION INDEX CONNECTING EARTH CABLES EARTH CABLE SECTION LEAKAGE CURRENT (RATING OF CIRCUIT BREAKER) VALUES OF CURRENTS FOR CABLES RATING Currents determining the rating of input, battery and output cables Currents determining the cable ratings and the rating of the circuit-breakers Connecting the output and protection cables TERMINALS MAINS INPUT (DESIGNATION, DIMENSIONS) TERMINALS TO LOAD (DESIGNATION, DIMENSIONS)...22

4 UPS/INF LI/PDSUPS - page 3/ EMERGENCY STOP SINGLE-UNIT UPS PARALLEL UPS MULTI BY-PASS INSTALLATIONS EMERGENCY SET CONNECTION OF THE STANDARD ALARMS TRANSFERS SINGLE-UNIT UPS PARALLEL UPS MULTI BY-PASS INSTALLATIONS Alarms transfer for UNITS (PCB NW630) Alarms transfer of the MONITORING (PCB NW630) Alarms transfer of BY-PASS cabinet ( NORMAL PCB NW640) FLOATING CORRECTION IN ACCORDANCE WITH THE TEMPERATURE PRINCIPLE CONNECTIONS HEAT LOSSES AND VENTILATION...30 ABBREVIATIONS : UPS Module C.C. : Uninterruptible Power Supply, : Subset of a parallel system, including the rectifier, the inverter and the battery, : Common cabinet, including the output connections of a parallel system, the detour and the by-pass static switch.

5 UPS/INF LI/PDSUPS - page 4/31 1. GENERAL POINTS This document provides the necessary requirements in terms of safety, handling and connections for UPS of the PYRAMID-EX range. 2. SAFETY REQUIREMENTS For the safety of personnel and equipment, do read very carefully this instruction manual. CAUTION : whatever the connections or the using and maintenance operations, they must be exclusively performed by authorised staff, which have been previously trained. DANGER : EMI filters, inside the UPS induces high leakage currents. As a consequence, it is imperative to connect earth cables before any mains connection. 3. GENERAL PACKING AND STORAGE CONDITIONS 3.1. UPS packing SOLUTIONS STANDARD SEI 4B STANDARD SEI 4C STANDARD Machine protected by The standard packing is placed into a box with massive walls. Inside the Packing category two layers of cellular plastics fasten with scotch tape. box, the different panels are covered with kraft paper and an intermediate saturated layer. Manufacturer Manufacturer SUBCONTRACTOR SUBCONTRACTOR Physicochemical protection Transport Storage time and conditions Without Road transport Dry and temperate premises, the storage limit is determined by the internal components. Without Export equipment, excluding sea transport. Dry and temperate premises, the storage limit is determined by the internal components. The corrosion protection is guaranteed by a heat sealing wrapping, resistant to considerable difference in temperature and the addition of dessicant bags. The number of these bags is calculated by the subcontractor and depends on the storage time. Sea transport or equipment with prolonged storage. Outside, a maximum of 6 months, except for specific request.

6 UPS/INF LI/PDSUPS - page 5/ Battery packing Batteries are delivered on pallets, in box-pallets or mounted in cabinets. DO NOT pile pallets. Avoid striking battery cells and connection terminals. 4. BATTERY STORAGE CONDITIONS 4.1. Lead batteries The storage time is included in the lifetime of the batteries, except for charged dry batteries. If the required storage time exceeds the time limit specified in table 5.4., seek advice from the battery or the UPS manufacturer Nickel Cadnium batteries The storage time has no effect on the lifetime of the batteries. NOTE : Ask the supplier about the deadline making a recharge of the stored batteries necessary. 5. PRECAUTIONS TO TAKE WHEN RECHARGING STORED BATTERIES 5.1. Gas recombination batteries When reaching the storage time limits specified in table 5.4., it is necessary to recharge the batteries. Follow the instructions of the manufacturer (for example, 96 hours under 2,3V/cell). Perform this operation on homogeneous batches with identical storage conditions (time, temperature...). In the event of a prolonged storage, it is advisable to discharge a battery that has just been recharged before charging it once again Open lead batteries Important! When recharging an open lead battery, the density of the electrolyte has to be equal to the density specified by the manufacturer Nickel-Cadmium batteries For a storage exceeding one year and if the cells are delivered void of electrolyte, keep them as they are ; if not, you may also keep them as they are, but it is preferable to remove the electrolyte.

7 UPS/INF LI/PDSUPS - page 6/ Storage time BATTERY TECHNOLOGY TEMPERATURE STORAGE TIME - LEAD BATTERY NO RECHARGE OBSERVATIONS. Recombination batteries from - 20 C to + 45 C 2 months at 45 C. Open lead : with electrolyte from - 20 C to + 45 C. charged and dry from - 20 C to + 45 C - NICKEL-CADMIUM BATT. 6 months - 20 C to +20 C 3 months -20 C to +30 C 3 months -20 C to +20 C 2 months +20 C to +30 C 1 month at 45 C 2 years (no influence of temperature) commissioning is necessary after storage. Recharge conditions : refer to the manual of the manufacturer. Other storage conditions : refer to the manual of the manufacturer. (1). Recombination batteries from - 40 C to + 50 C No limit commissioning is necessary.. Open : Ditto Ditto commissioning is necessary.. Pocket plates :. with electrolyte Ditto 1 year commissioning is necessary.. without electrolyte. Fibrous plates. Sintered plates. Plasticized plates Ditto No limit Storage without electrolyte is preferable. Ditto No limit commissioning is necessary. (1) (1) For the commissioning and recharge operations, refer to the manual of the manufacturer.

8 UPS/INF LI/PDSUPS - page 7/31 6. GENERAL RECOMMENDATIONS FOR INSTALLATION 6.1. Premises The UPS must be placed in a clean and dust-free room (a dust preventing paint covering is required in a cement room). It must be large enough, dry, free of flammable vapour or corrosive smoke. The ventilation should be sufficient to ensure a constant temperature to the UPS and to the batteries. The recommended ambient temperature is between 15 C and 25 C Location of the cabinets To ensure the proper ventilation, do always leave a clear distance of minimum : - 0,15 m between the right side of the UPS and the wall - 0,15 m between the rear side of the cabinet and the wall - 0,40 m between the top of the cabinet and the ceiling of the room - 1 m. clearance ahead of the cabinet. The whole system is designed to be installed on a flat floor -fixed with pegs- or on HALFEN bars (installation principle on request). 0,15m 0,4 m FRONT FACE 0,15m 1 m Min. Installation on a false floor 6.3. Installation on a false floor : - make sure that the floor will support the weight of the inverters and the batteries, - inject fresh air under the cabinets, - provide cut-outs to inject air behind the cabinets. Dimensions of the cut-outs : - length of inverter cabinet - width : 0,15 m minimum 0,10m FRONT FACE FRESH AI FLOW

9 UPS/INF LI/PDSUPS - page 8/ 'Back-to-back' installation (with air guide for UPS 250 to 400 kva) UPS can be placed back-to-back. If so, leave a clear distance of 300 mm to ensure the proper ventilation of the cabinet. Regarding UPS from 250 to 400kVA, an air guide is necessary to prevent air recycling Front face UPS UPS Front face 6.5. Ventilation WRONG RIGHT WARM AIR WARM AIR COLD AIR COLD AIR 6.6. Air conditioning WRONG RIGHT COLD AIR WARM AIR WARM AIR COLD AIR

10 UPS/INF LI/PDSUPS - page 9/ Assembling cabinets BETWEEN EACH OTHERS Use tensilock screws - supplied by the manufacturer - to assemble the different cabinets. These are 'welded structure-type cabinets', meeting all requirements as for electromagnetic compatibility. The tensilock screws bite into the paint and guarantee electric between the frame and the different cabinets. They also guarantee equipotential grounds. NOTE : if cabinets are placed at 0,15cm from the wall, assembling screws located on the rear are hardly accessible, the screw on the top of the rear panel will be the only one to be fixed. ON FALSE FLOOR Each cabinet has to be linked up to the metallic mesh network and connected by using short links : length 0,3 m max. and section 35 mm 2. Use braidings to connect all the metallic feet of the false floor and guarantee equipotential cabling. SEPARATE CABINETS Avoid spaces between cabinets. Connect the cabinets with each other by using a conductor with a section 35 mm 2 and not exceeding 20-meter length. An accessible and earthed metallic mesh network is a solution if every cabinet is connected to this network (see previous ).

11 UPS/INF LI/PDSUPS - page 10/31 UPS CABINETS AND 800kVA A 10 centimer-wide metallic cover for connections is used to assemble UPS cabinets of kva. Connections for direct commun busbar, 3 phases and neutral of inverter output, as well as the control system are located at the back of this cover Batteries cabinets ELECTRICAL SAFETY MECHANICAL SAFETY For safety reasons during transports and handlings, the built-in batteries are disconnected on every rack (or by sections not exceeding 150 V). Take all necessary precautions when reconnecting the cables. For built-in batteries, cabinet must be fixed to the ground to prevent it from falling over. The cabinet is fitted with pre-drilled feet. Dimensions are as follows : - diameter 13mm, - length 15mm General rules relating to the track of the cables Power cables Divide the power cables into strands, according to the different links : - mains input, - battery input, - common cabinet + each module - load output. Gather all poles of a power link in the same strand : - poles + and - for the battery, - 3 phases + PE for a three-phase distribution (rectifier supply), - 3 phases + neutral + PE for the by-pass supply, or distribution, - 3 phases + PE for the by-pass supply through an isolation transformer. CAUTION : CORRECT INSTALLATION WITH PARTITIONING ADMISSIBLE INSTALLATION WITHOUT PARTITIONING Risk of electromagnetic disturbances between battery and load cables 10 cm mini. WRONG 10 cm mini. ALL METALLIC CABLE THROUGHS, EITHER AERIAL OR IN A FALSE FLOOR, MUST IMPERATIVELY BE EARTHED.

12 UPS/INF LI/PDSUPS - page 11/31 Control cables and weak current links This category includes : - the links between the by-pass cabinet (or output cabinet) and each module, - the alarm transfers, - the remote control link, - the link to the BMS (Building Management System), - the emergency stop, - the link to the generator set. CORRECT INSTALLATION WITH PARTITIONING ADMISSIBLE INSTALLATION WITHOUT PARTITIONING OF THE CONTROL CABLES Do never gather power and control cables together in the same through, the same strand. 10 cm mini. 10 cm mini. 10 cm mini. CAUTION : WRONG ALL METALLIC CABLE THROUGHS, EITHER AERIAL OR IN A FALSE FLOOR, MUST IMPERATIVELY BE EARTHED 7. DIMENSIONS, WEIGHTS AND HANDLING The weight of every packed machine is written down : - in paint on wooden boxes, - in indelible felt pen on cellular plastics (standard packing). The equipment may just as well be handled from above or from underneath Dimensions and weight for cabinets UPS and UNITS POWER (kva) HEIGHT (mm) DEPTH (mm) WIDTH (mm) WEIGHT (kg) 80 to phase to phase /300 3-phase phase phase 6 pulses C3/C / phase 6 pulses C3/C / phase protectplus C3/C / phase protectplus C3/C /

13 UPS/INF LI/PDSUPS - page 12/31 COMMON CABINETS POWER (kva) HEIGHT (mm) DEPTH (mm) WIDTH (mm) WEIGHT (kg) 80 to 120 single-phase 80 to 400 three-phase three-phase three-phase three-phase MULTI BY-PASS INSTALLATION : BY-PASS CABINETS POWER (kva) HEIGHT (mm) DEPTH (mm) WIDTH (mm) WEIGHT (kg) 80 to 200 three-phase to 400 three-phase pole /600 three-phase three-phase three-phase OPTIONS : WIDTH OF CABINETS OPTIONS designed to UPS 80 to 120kVA single-phase 80 to 200kVA three-phase 250 and 300kVA three-phase 400kVA three-phase 12-phase insulated rectifier phase non-insulated rectifier Filter H By-pass transfo Rectifier transfo OPTIONS designed to UPS 600kVA three-phase 800kVA three-phase By-pass transfo Rectifier transfo

14 UPS/INF LI/PDSUPS - page 13/ Cabinet handling (precautions) THE CABINETS MUST IMPERATIVELY BE KEPT IN AN UPRIGHT POSITION WHEN SHIPPED OR HANDLED. CAUTION : THE USE OF STRAPS IS PROHIBITED IN ANY CASE 7.3. Handling from underneath PYRAMID-EX 80 and 200kVA Handling : You can use pallet trucks or lifting trucks. In such a case, remove the grids on the front and rear face of the cabinet and introduce the forks from the front. Lateral handling is also possible, provided that the side panel is unscrewed. REMOVABLE GRIDS FRONT AND REAR FACE

15 UPS/INF LI/PDSUPS - page 14/31 PYRAMID-EX 250 to 400kVA Handling : There are two possible solutions : - Solution A, introduce the pallet truck in front of the cabinet as close as possible to the central foot (first, remove the grids on the front and rear face), - Solution B, introduce the pallet truck on the rightside pannel of the cabinet (first, remove the right-side panel). NOTE : Handlings on the left-side pannel of the cabinet are prohibited. SOLUTION : A REMOVABLE RIGHT- SIDE PANEL SOLUTION : B 7.4. Handling from above PYRAMID-EX 80 to 200kVA Handling : You can use slings, provided that these slings are at least one and a half as long as the widest cabinet side. The eye screws (inside diameter 30 mm) are supplied on request. If the height under the hook does not allow the use of slings, it is preferable to use a lifting beam and shorter slings. 1,5 x the widest side INSIDE DIAMETER OF THE EYE SCREWS : 30 L l PYRAMID-EX 250 to 400kVA Handling : In view of the weight of the cabinets for this power range, the handling from above imperatively requires a lifting beam and six slings. NOTE : beyond 200 kva, cabinets are separate (see table 8.1.). Handling from above or underneath is still possible.

16 UPS/INF LI/PDSUPS - page 15/31 8. INSTALLATION 8.1. Cabinet assembling General explanations To make transport and handlings easier, the installation is separated into cabinets (or cabinet groups). The 'X' symbol on the front face indicates the separation points between the cabinets. Note : do imperatively refer to the technical file of the corresponding installation. When assembling the cabinets, the ' ' symbols mentioned on principle diagrams indicate the power connections to be achieved. Note : do imperatively refer to the technical file of the installation. Cabinet separation in accordance with the standard power range UPS and UNITS Note : in the above mentioned table, UPS means : - rectifier + inverter + by-pass in the case of the UPS - rectifier + inverter in the case of a module POWER Subsets of the installation Number of cabinets if transfo. rectifier + inverter, 2 80 to 200kVA three-phase if standard rectifier + inverter + transfo.by-pass, 2 if transfo. rectifier + inverter + transfo. by-pass /400kVA three-phase 600/800kVA three-phase Standard rectifier + inverter, if transfo. rectifier + inverter, if standard rectifier + inverter + transfo.by-pass, if transfo. rectifier + inverter + transfo. by-pass. Transfo. rectifier + inverter or Other configurations Ask manufacturer

17 UPS/INF LI/PDSUPS - page 16/31 For COMMON CABINETS (by-pass function included) POWER 160kVA to 1200kVA if transfo.by-pass 2000kVA three-phase if transfo.by-pass Number of cabinets 1 Seek advice from manufacturer 2 Seek advice from manufacturer MULTI BY-PASS INSTALLATION : BY-PASS CABINETS POWER Number of cabinets 80 to 400kVA 3-phase kva 4-phase to 1200kVA 3-phase to 1200kVA 4-phase 2 Do imperatively refer to the front-face scheme of the technical file of the corresponding installation Internal connections Are considered as internal connections, every power and control connection between cabinets. The battery connection is also included. The location of terminals is mentioned in the technical file of the corresponding installation Batteries connections, As for UPS CAUTION : it is recommended : - use flexible cables to connect the batteries (H07RNF), - use sufficient cable sections so as to avoid line drops exceeding 1% (indeed, the specified back-up time is only guaranteed within the limits of a 1% line drop), - check the polarities + and -, - separate the battery cables from the other connection cables, in compliance with the general rules described in 6.9. POWER (kva) BATTERY Dimensions of terminals INPUT 80 to 200 three-phase X20 40x5 pewter-plated Alu, hole 11, screw THM to 400 three-phase X20 40x6 Cu, hole 13, screw THM12 600/800 three-phase X20 125x10 Cu 3 holes 13, screw THM12

18 UPS/INF LI/PDSUPS - page 17/31 As for UNITS (parallel installation) POWER (kva) BATTERY Dimensions of terminals INPUT 80 to 200 three-phase X20 40x5 pewter-plated Alu, hole 11, screw THM to 400 three-phase X20 40x6 Cu, hole 13, screw THM12 600/800 three-phase X20 125x10 Cu 3 holes 13, screw THM Connections from units to common cabinet (parallel installation) - (Dimensions and designation of terminals) OUTPUT UNITS POWER (kva) TO LOAD Dimensions of terminals 80 to 200 three-phase X30 40x5 pewter-plated Alu, hole 11, screw THM to 400 three-phase X30 40x6 Cu, hole 13, screw THM12 600/800 three-phase X30 100x10 Cu 2 holes 13, screw THM12 INPUT COMMON CABINET POWER (kva) UNITS INPUTS Dimensions of terminals 80 to 200 three-phase X45 80x5 Cu, 2 holes 13, screw THM to 400 three-phase X45 100x5 Cu, hole 13, screw THM12 600/800 three-phase X45 100x10 Cu 3 holes 13, screw THM three-phase X45 100x10 Cu 6 holes 13, screw THM Multi by-pass : by-pass cabinets, input on inverter side POWER (kva) UNITS INPUTS Dimensions of terminals 80 to 200 three-phase X10 40x6 pewter-plated Alu, hole 13, screw THM and and 4-phase X10 50x5 Cu, hole 13, screw THM to 800 three-phase X10 100x10 Cu 3 holes 13, screw THM three-phase X10 100x10 Cu 6 holes 13, screw THM Control connections In every case, do refer to folios called : 'LOCATION OF INTER-CONNECTIONS CONNECTORS' and 'CONTROL CONNECTIONS - POWER CONNECTIONS' of the technical file designed to the corresponding installation. 9. EXTERNAL CONNECTIONS Are considered as external connections : - earth cable connection

19 UPS/INF LI/PDSUPS - page 18/31 - rectifier and by-pass connections - load input - emergency stop and alarms transfers 9.1. Cables input from underneath or from above - Protection index The connection terminals are located at the bottom of the cabinets. If the cable input is designed from above, seek advice from manufacturer. Adaptation remains possible by adding an optional connection cabinet (width :150 mm), replacing the standard left-side panel. The location of terminals is indicated in the technical file of the corresponding installation. NOTE : In order to maintain the initial protection index (IP20) of the UPS, the cables input designed from above must be achieved through grommets, and should not be placed behind covers Connecting earth cables IMPORTANT : due to EMI filters, there are 'HIGH LEAKAGE CURRENTS'. As a consequence 'it is imperative to connect earth cables before mains cables'. EMI filters = protection against electromagnetic disturbances Earth cable section Power (kva) 80 to 120 single-phase Earth cable Minimum section (mm2) 80 to 200 three-phase 250 to 400 three-phase 600/800 three-phase Parallel Installation See technical file 9.4. Leakage current (rating of circuit breaker) Due to the presence of EMI filters, to comply with electromagnetic compatibility directives, precautions are to be taken when choosing the rating of the circuit-breaker -if needed Values of currents for cables rating NOTE : these values are indicative for standard installations, without any option. In any case, do refer to the technical file of the corresponding installation.

20 UPS/INF LI/PDSUPS - page 19/ Currents determining the rating of input, battery and output cables, 3x400V voltage, batteries charged. POWER (kva) INPUT CURRENT BATTERY CURRENT OUTPUT CURRENT 80 three-phase 123A 190A 116A 100 three-phase 152A 220A 144A 120 three-phase 180A 300A 173A 160 three-phase 244A 343A 232A 200 three-phase 306A 429A 290A 250 three-phase 382A 536A 362A 300 three-phase 458A 643A 434A 400 three-phase 611A 858A 580A 600 three-phase 925A 1400A 868A 800 three-phase 1230A 1800A 1160A Rating of circuit breaker - upstream RECTIFIER, 3x400V voltage. POWER (kva) 80 three phase 100 three phase 120 three phase THERMAL ADJUSTMENT POWER (kva) three-phase three-phase three-phase three-phase three-phase three-phase three-phase THERMAL ADJUSTMENT 308 A 385 A 481 A 577 A 769A Magnetic adjustment : if a rectifier transformer option is provided without premagnetization circuit, the transformer switching current is equal to 15 In. The magnetic adjustment has to be adapted accordingly

21 UPS/INF LI/PDSUPS - page 20/ Currents determining the cable ratings and the rating of the circuitbreakers upstream of the BY-PASS, for downstream TNS power system at nominal power, 3x400V voltage LOAD kva 80 three-phase 100 three-phase 120 three-phase Load category Phase N Phase N Phase N Linear load cos phi Non linear load Fc 2, Non linear load Fc 2, Linear/non-linear load, with by-pass transfo DYn LOAD kva 160 three-phase 200 three-phase 250 three-phase 300 three-phase 400 three-phase Load category Phase N Phase N Phase N Phase N Phase N Linear load cos phi Non linear load Fc 2, Non linear load Fc 2, Linear/non-linear load, with by-pass transfo DYn LOAD kva 600 three-phase 800 three-phase Load category Phase N Phase N Linear load cos phi Non linear load Fc 2, Non linear load Fc 2, Linear/non-linear load, with by-pass transfo DYn Neutral current, 150Hz frequency Magnetic adjustment : if a BY-PASS transformer option is provided without premagnetization circuit, the transformer switching current is equal to 15 In. The magnetic adjustment has to be adapted accordingly Connecting the output and protection cables Computer loads have chopper supplies with harmonics, three times the fundamental and multiples. They add up in the neutral cable. For this reason, the r.m.s. current in this conductor might exceed the nominal current in one phase, with a frequency 3 times higher than the inverter frequency, leading to important losses in this conductor.

22 UPS/INF LI/PDSUPS - page 21/31 Therefore, it is necessary to check : - the section of the neutral cable, the minimum section being equal to a phase section. The manufacturer recommends to double the neutral conductor section as soon as: Icrest per phase / I r.m.s. per phase > 2,2. - the balancing of the loads, - the values that will release the protections Terminals MAINS INPUT (designation, dimensions) As for UPS POWER (kva) MAINS INPUT BY-PASS INPUT Dimensions of terminals (mm) 80 to 200 three-phase X10 X40 40x5 pewter-plated Alu, hole 11, screw THM to 400 three-phase X10 X40 40x6 Cu, hole 13, screw THM12 600/800 three-phase X10 X40 100x10 Cu 2 holes 13, screw THM12 As for UNITS (parallel installation) POWER (kva) MAINS Dimensions of terminals (mm) INPUT 80 to 200 three-phase X10 40x5 pewter-plated Alu, hole 11, screw THM to 400 three-phase X10 40x6 Cu, hole 13, screw THM12 600/800 three-phase X10 100x10 Cu 2 holes 13, screw THM12 As for COMMON CABINETS POWER (kva) BY-PASS INPUT Dimensions of terminals (mm) 80 to 200 three-phase X40 40x5 Cu, hole 13, screw THM three-phase X40 100x5 Cu, hole 13, screw THM12 600/800 three-phase X40 100x10 Cu 4 holes 13, screw THM12 As for MULTI BY-PASS installation : by-pass cabinets, input on mains side POWER (kva) UNIT INPUTS Dimensions of terminals 80 to 200 three-phase X20 40x6 pewter-plated Alu, hole 13, screw THM and and 4-phase X20 50x5 Cu, hole 13, screw THM to 800 three-phase X20 100x10 Cu 3 holes 13, screw THM three-phase X20 100x10 Cu 6 holes 13, screw THM12

23 UPS/INF LI/PDSUPS - page 22/ Terminals TO LOAD (designation, dimensions) As for UPS POWER (kva) TO LOAD Dimensions of terminals 80 to 200 three-phase X50 40x5 pewter-plated Alu, hole 11, screw THM to 400 three-phase X50 40x6 Cu, hole 13, screw THM12 600/800 three-phase X50 100x10 Cu 2 holes 13, screw THM12 As for COMMON CABINETS POWER (kva) TO LOAD Dimensions of terminals (mm) 160/200 three-phase X50 40x5 Cu, 2 holes 13, screw THM three-phase X50 100x5 Cu, 2 holes 13, screw THM12 600/800/1200 three-phase X50 100x10 Cu 4 or 6 holes 13, screw THM12 As for MULTI BY-PASS installation : by-pass cabinets, load output POWER (kva) UNITS INPUTS Dimensions of terminals 80 to 200 three-phase X30 40x6 pewter-plated Alu, hole 13, screw THM and and 4-phase X30 50x5 Cu, hole 13, screw THM to 800 three-phase X30 100x10 Cu 3 holes 13, screw THM three-phase X30 100x10 Cu 6 holes 13, screw THM EMERGENCY STOP Single-unit UPS The emergency stop is carried out through the closing of the loop on PCB 'Alarms transfer' NW 630, terminal block XJ5, terminal 3 and 4. The emergency stop induces : - the load stop - the rectifier and inverter shutdown while the battery remains connected. The battery connection can be made open on request, through the addition of a Mx coil, directly controlled by the emergency stop.

24 UPS/INF LI/PDSUPS - page 23/ Parallel UPS The common cabinet as well as each module are fitted with the PCB 'alarms transfer' NW630. The closing of the loop on terminals 3 and 4, connector XJ5 induces : - the load stop, at the level of the common cabinet - at the level of each module : the uncoupling of the module the rectifier and inverter shutdown while the battery remains connected. The battery connection can be made open on request, through the addition of a Mx coil, directly controlled by the emergency stop. As a consequence, the emergency stop requires an independent action on each module as well as on the common cabinet. A common emergency stop to the installation can be achieved through an inter-connection between all PCB's NW 630 of the installation. DIAGRAM FOR POSSIBLE CONNECTIONS Emergency stop for Common Cabinet only Emergency stop distributed to both Common Cabinet and units. MOD1 MOD2 AC MOD1 MOD2 AC NW630 XJ5 3-4 NW630 XJ5 3-4 NW630 XJ5 3-4 NW630 XJ5 3-4 AU AU GENERAL NOTE : New regulation (standards EN ) talks about ESD (Emergency Switching Device). The ESD operation must : - stop the load - prevent the UPS from operating on back-up time -disconnect all the supply mains As the UPS is installed on the site, all the means enabling the ESD to operate must be put in place Multi by-pass installations EMERGENCY STOP OF THE UNITS The loop closing on terminals 3-4, connector XJ5, board 'Alarms transfer' NW630 entails : - the unit uncoupling - the rectifier and inverter stop while the battery remains connected. NOTE: the battery connection can be made open on request, through the addition of a Mx coil, directly controlled by the emergency stop.

25 UPS/INF LI/PDSUPS - page 24/31 EMERGENCY STOP OF THE MONITORING CABINET The loop closing on terminals 3 and 4, connector XJ5 of the Alarm Transfer PCB NW630, induces the uncoupling of all the operating units. EMERGENCY STOP OF THE BY-PASS CABINETS The loop closing on terminals 7 and 8, connector XJ10 of the so called 'NORMAL' Alarm Transfer PCB NW640, entails the cut-off of the load supply. As a consequence, the emergency stop requires an independent action on each unit as well as on each by-pass cabinets. A common emergency stop to the installation can be designed through parallel loops. 11. EMERGENCY SET SINGLE AND PARALLEL UPS s An information (closing of loop on PCB NW 630 'Alarms transfer' of the common cabinet - connector XJ5 terminals 1-2) called EMERGENCY SET allows the UPS to operate with the emergency set. Four conditions are settable by the Service Department : a.- output voltage of rectifiers adjusted to the off-load voltage of the batteries, b.- desynchronisation of the operating inverters, c.- conditions 'a' and 'b' d.- no action on the UPS when the emergency set is operating. Without any specific customer's request, the 'd' condition is set on the UPS ex works. MULTI BY-PASS INSTALLATIONS The MONITORING cabinet is fitted with the Alarm Transfer PCB, identified NW630. According to the settings, the loop closing on terminals 1 and 2, connector XJ5 enables : - either to adjust the rectifiers voltage to the batteries off-load voltage, - or to desynchronise the inverters on the emergency mains (all by-passes are then locked), - or eventually to perform both above mentioned operations.

26 12. CONNECTION OF THE STANDARD ALARMS TRANSFERS UPS/INF LI/PDSUPS - page 25/31 The board STANDARD ALARM TRANSFERS (NW630) takes into account 5 INPUTS and allows the remote transfer (through potential-free s) of 8 settable UPS information (status or alarms) Single-unit UPS INPUT INFORMATION Designation Connector Terminals Contacts N GENERATOR SET OPERATING XJ5 1-2 Make EMERGENCY STOP XJ5 3-4 Make BATTERY ROOM TEMPERATURE > 28 C XJ5 5-6 Make BATTERY ROOM TEMPERATURE < 22 C XJ5 7-8 Make BATTERY CIRCUIT OPEN XJ6 1-2 Make HYDROGEN DETECTION XJ6 3-4 Make BATTERY PROTECTION RELEASED XJ6 5-6 Make OUTPUT INFORMATION - ALARM TRANSFERS Standard configuration ex works : Relais N Designation Connector N Terminals Break Common Make K1 UPS GENERAL ALARM XJ K2 OPERATING ON BATTERY XJ K3 LOAD ON INVERTER XJ K4 LOAD ON MAINS XJ K5 IMMINENT STOP XJ K6 LOAD on DETOUR XJ K7 BY-PASS IMPOSSIBLE XJ K8 OVERLOAD XJ Contact The eight-information-dedicated relays are equipped with RT-type s, supporting r.m.s. currents of 8A under 230VAC. It is possible to modify the assignment of the relays. Seek advice from the Service Department.

27 UPS/INF LI/PDSUPS - page 26/ Parallel UPS Units INPUT INFORMATION Designation Connector N Terminals Contact EMERGENCY STOP XJ5 3-4 Make BATTERY ROOM TEMPERATURE > 28 C XJ5 5-6 Make BATTERY ROOM TEMPERATURE < 22 C XJ5 7-8 Make BATTERY CIRCUIT OPEN XJ6 1-2 Make HYDROGEN DETECTION XJ6 3-4 Make BATTERY PROTECTION RELEASED XJ6 5-6 Make OUTPUT INFORMATION - ALARM TRANSFERS Standard configuration ex works : Relay N K1 K2 Designation MODULE GENERAL ALARM OPERATING ON BATTERY Connector N Terminals Break Common Make XJ XJ K3 MODULE ON XJ K4 BATTERY ALARM XJ K5 K6 INVERTER IMMINENT STOP INVERTER GENERAL ALARM XJ XJ K7 MODULE AVAILABLE XJ K8 INVERTER OVERLOAD XJ Contact The eight-information-dedicated relays are equipped with RT-type s, supporting r.m.s. currents of 8A under 230VAC. It is possible to modify the assignment of the relays. Seek advice from the Service Department.

28 UPS/INF LI/PDSUPS - page 27/ Common cabinet (parallel systems) INPUT INFORMATION Designation Connector Terminals Contact N GENERATOR SET OPERATING XJ5 1-2 Make EMERGENCY STOP XJ5 3-4 Make OUTPUT INFORMATION - ALARM TRANSFERS Standard configuration ex works : Relais N Designation Connector N Terminals Break Common Make K1 UPS GENERAL ALARM XJ K2 BY-PASS GENERAL ALARM XJ K3 LOAD ON INVERTER XJ K4 LOAD ON MAINS XJ K5 UPS IMMINENT STOP XJ K6 UPS NOT REDUNDANT XJ K7 TRANSFER IMPOSSIBLE XJ K8 UPS OVERLOAD XJ Contact The eight-information-dedicated relays are equipped with RT-type s, supporting r.m.s. currents of 8A under 230VAC. It is possible to modify the assignment of the relays. Seek advice from the Service Department MULTI BY-PASS installations Alarms transfer for UNITS (PCB NW630) Input and output information of the units are as mentioned in

29 UPS/INF LI/PDSUPS - page 28/ Alarms transfer of the MONITORING (PCB NW630) INPUT INFORMATION Designation Connector N Terminals Contact EMERGENCY SET OPERATING XJ5 1-2 Make EMERGENCY STOP XJ5 3-4 Make OUTPUT INFORMATION - ALARM TRANSFERS Configuration as delivered : Relay Designation Connector Terminals Contact N N Break Common Make K1 RESERVED XJ K2 RESERVED XJ K3 RESERVED XJ K4 RESERVED XJ K5 RESERVED XJ K6 RESERVED XJ K7 RESERVED XJ K8 RESERVED XJ The eight-information-dedicated relays for alarms transfer are equipped with RT-type s, supporting r.m.s. currents of 8A under 230VAC. The assignment of the relays can be modified. Seek advice from the Service Department Alarms transfer of BY-PASS cabinet ( NORMAL PCB NW640) INPUT INFORMATION Designation Connector N Terminals Contacts INPUT AVAILABLE XJ Make INPUT AVAILABLE XJ Make INPUT AVAILABLE XJ Make EMERGENCY STOP XJ Make INPUT AVAILABLE XJ Make INPUT AVAILABLE XJ Make INPUT AVAILABLE XJ Make INPUT AVAILABLE XJ Make

30 UPS/INF LI/PDSUPS - page 29/31 OUTPUT INFORMATION - ALARM TRANSFERS Configuration as delivered : Relay N Designation Connector N Terminals Break Common Make K1 UPS GENERAL ALARM XJ K2 LOAD ON INVERTER XJ K3 LOAD ON MAINS XJ K4 LOAD NOT SUPPLIED XJ K5 IMMINENT STOP XJ K6 OVERLOAD XJ K7 ALARM SC1 XJ K8 ALARM SC2 XJ Contact The eight-information-dedicated relays for alarms transfer are equipped with RT-type s, supporting r.m.s. currents of 8A under 230VAC. The assignment of the relays can be modified. Seek advice from the Service Department. 13. FLOATING CORRECTION IN ACCORDANCE WITH THE TEMPERATURE Principle To optimise the lifetime of the batteries, the floating voltage can be adjusted to three level of temperature : - temperature level T1 < 22 C - temperature level T2 between 22 C and 28 C - temperature level T3 > 28 C. Floating values are adapted according to the data provided by the battery manufacturer Connections Two thermostats (located in the UPS premises or in the battery cabinet) can be connected to the PCB NW630, connector XJ5 : - terminals 7 and 8 (make ) for thermostat T1 - terminals 5 and 6 (make ) for thermostat T3 NOTA : Ex-works, in the absence of connections, the floating is set in accordance with the temperature level T2. If thermostats happen to be faulty, or if loops 7-8 and 5-6 are closed simultaneously, the floating voltage is also adjusted to temperature level T2.

31 UPS/INF LI/PDSUPS - page 30/ HEAT LOSSES AND VENTILATION As for UPS The recommended ambient temperature is between 15 and 25 C. POWER (kva) AIR FLOW (m3/h) HEAT LOSSES (kw) at Pn, linear loads and power factor 0,8 80 to 160 three-phase ,5 200 three-phase ,5 250 three-phase three-phase three-phase , three-phase ,5/63,3 As for UNITS (parallel installations) POWER (kva) AIR FLOW (m3/h) HEAT LOSSES (kw) at Pn, linear loads, power factor 0,8 160 three-phase ,5 200 three-phase ,5 250 three-phase three-phase three-phase , three-phase ,5/63,3 As for COMMON CABINETS POWER (kva) AIR FLOW (m3/h) HEAT LOSSES (kw) at Pn, linear loads, power factor 0,8 80 to 160 three-phase 860 0, three-phase 860 0, three-phase 960 1, three-phase 960 1, three-phase 960 1, three-phase 960 2, three-phase 960 3, three-phase , three-phase ,00 NOTE : Regarding specific installation, please seek advice from manufacturer.

32 UPS/INF LI/PDSUPS - page 31/31 As for MULTI BY-PASS installation : BY-PASS cabinets POWER (kva) AIR FLOW (m3/h) HEAT LOSSES (kw) at Pn, linear loads, power factor 0, , , , , , , , ,400