CRAWLER EXCAVATOR OUTLINE
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1 Lesson 1: Lesson 2: Lesson 3: Goals & Objectives of this Lesson - Safe Productivity. - Introduction. - Goals and Objectives. - What is a professional? Components & Control Identification - Key Components. - Boom / Stick. - Bucket. - Wear Characteristics. - Undercarriage. - Types of Tracks and Pads. - Frame. - Radiator. - Engine. - Turbocharger (Diesel Engine). - Hydraulic System. - ROPS / FOPS. - Operating Controls. - Machine Controls. - Instrument Panels. - Instrumentation. Safety & Warning Symbols - Basics of Safety. - Frequent Causes of Accidents. - Safe Environment. - Medication Warning. - Personal Protective Equipment (PPE). - Operator s Station Safety. - Fire Prevention. - Safety Warning Decals. - Refueling Safety. - Pinch Points / Moving Parts. - No Riders. - Hand Signals. - Night Operations / Challenges. - Operator Fatigue. - Responsibility.
2 Lesson 4: Lesson 5: Lesson 6: Pre-Start Procedures - Pre-Start Procedures. - Checklist. - Checks. - Tracks. - Inspect Bucket. - Fluid Levels. - Electric Cables / Wiring. - Battery Safety. - Lubrication System. - Radiator. - Hydraulic Warning. - Lights. - Pre-Start Inspection. - Proper Mount / Dismount. - Housekeeping. - Fire Prevention. - Safety Decals. - Lockout / Tag-Out. - Seat / Seat Belt. - Operator s Station. Starting Procedures - Machine Start-Up. - Master Switch. - Checks. - Starting the Engine in Warm Weather. - Check Gauges. - Starting the Engine in Cold Weather. - Jump Starting. - Final Start-Up Safety Reminders. After Starting Checks - After Starting Checks.
3 Lesson 7: Operation & Safety - Operation. - Competent Person. - Planning Ahead. - Inspecting the Jobsite. - Planning the Job. - General Precautions. - Operator Awareness. - Traveling. - Slope Terrain Caution. - Embankments. - Overhangs / Undercuts. - Fatal Accident Report. - Excavation Requirements. - General Excavation Arm Digging. - General Excavation Bucket Digging. - Maximizing Power & Motion. - Using a Spotter. - Trench Protective Systems. - Trench Development. - Trench Boxes. - Shield Installation and Movement. - Spoil Placement. - Truck Loading. - Same Level Loading. - Loading Truck from Above. - Back Filling. - Lifting. - Adverse Weather Conditions. - Backing Up. - Front / Back Visibility. - Never Allow Riders. - Working in Congested Areas. - Common Excavator Uses. - Overhead Utilities. - If Equipment Contacts Power Line. - Working Near Utilities. - Underground Utilities. - In an Emergency Turn Off Master Switch.
4 Lesson 8: Lesson 9: Machine Shutdown - Parking Your Equipment. - Parking Disabled Equipment. - Proper Shutdown Procedure. - Machine Shutdown. - Proper Shutdown Procedure. - Preventing Vandalism. Advantages & Limitations - Knowing Your Machine. - Machine Dimensions. - Capacities and Limitations. - Center of Gravity. Lesson 10: Attachments - Attachments. - Weight Distribution. - Typical Attachments. Lesson 11: Load Securement & Tie-Down - Transporting on a Trailer. - Working Load Limit. - Ratchet Binders. - During Transport. Lesson 12: Preventive Maintenance - Instruction to Preventive Maintenance. - Benefits of a Good Program. - Setting up the Program. - Keeping Records. - Component Failure Modes and Warning Signs. - Engine Failure. - Lubrication. - Transmission. - Final Drives.
5 Lesson 12: Preventive Maintenance (Continued) - Spot Check. - Pre-Service. - Equipment Inspection Form.
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