Technical description...1 Limit switch versions...3. MR 6 Power tables... 6 Dimensions... 7 Spare part lists...8

Transcription

1 Index Technical description...1 Limit switch versions...3 MR 6 Power tables... 6 Dimensions... 7 Spare part lists...8 MS 12 Power tables Dimensions Spare part lists...13 MR 30 Power tables Dimensions Spare part lists...20 AG 60 Power tables AG Dimensions AG Spare part lists...24 Installation instructions...32 Adjustment instructions for limit switches MR for limit switches MS, MR30, AG Circuit diagrams for MR for MS, MR 30, AG...45 Technical descriptions... 51

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3 1 Technical Description D6-TDe/04.10

4 2 Technical description 1. Design MS, MR, AG Framo COMPACTA gear motors are as the name implies, an extremely compact dimensioned motor with integrated two, three or four stage gearing to produce the output speed and torque required in an application. Each COMPACTA is manufactured to the precise specifications ordered by the customer from the wide range of motor types, gear ratios and optional features shown in this catalogue. Framo gear motors are used mainly in mechanical handling, automation and special machines where torque requirements may vary from 10 Nm up to 1600 Nm and output speeds from 193 rpm down to 1 rpm. 2. Special features COMPACTA drive units differ from conventional gearmotors in several fundamental areas: weight saving of % due to all-aluminium vacuum die casting of very rigid design very small dimensions - high power density integrated limit switches for positioning tasks (option) 3. Motors A wide range of standard COMPACTA motor voltages and frequencies are available for single-phase and 3-phase AC as well as for 24 DC. With the exception of the DC version, all motors are fitted with a bi-metallic thermal protection (cuts out at 125 C). Standard enclosure rating is IP 54, insulation class B. Depending on the order 3-phase motors can either be connected Y or. 4. Duty cycle COMPACTA gear motors are typically used for intermittent forward / reverse applications (max. duty rating 60 %) using the internal limit switches and a standard non-ventilated motor. For higher duty cycles there is an optional cooling fan or forced ventilation fan (duty rating 100 %) for type MS12. The duty cycle reference time is 10 minutes in a max. ambient temperature 40 C at an altitude of 1000 meters. 5. Limit switches (option) Compacta gear motor with integrated limit switches are ideal drives for applications with reversing operation. The easy adjustment of the limit switches, the switch-off accuracy and the small size simplify design and installation. A detailed description of the available limit switch versions follows. By changing the ratio or spindle-pitch of the limit switch mechanism the desired switch range (for maximum range see performance table) can be pre-selected. The limit switches are adjustable. For on-site fine tuning a screwdriver is all that is necessary.

5 MS, MR, AG 3 Power relays Version 00 Terminal box (box without switch mechanism) in IP 54 Limit switch version 1 (not MR6) for applications with defined stops in both directions, protected by 2 safety switches, with integrated power relays. Linear potentiometer Limit switch version 2 (not MR6) Limit switch version 2P (not MR6) for applications with defined stops in both directions, for applications with defined stops in both directions, protected by 2 safety switches, without integrated protected by 2 safety switches. power relays. Additional potentiometer signal for positioning.

6 4 MS, MR, AG 6. Conditions of use It is a condition of sale that MORAT gear motors shall not be used for the movement of loads whereby persons can be directly or indirectly endangered. The use of MORAT rotary actuators in equipment which is intended for the transport of passengers is only permissible after prior written consultation and the agreement of the manufacturer MORAT or their representatives. Don't use this drive in explosive environments. Avoid environmental temperatures below 0 C and above 60 C. We refer users of gear motors to safety rules, regulations and laws governing the protection of staff working in the area of moving equipment. Protective guards or barriers shall be used. Similarlyprotective measures are required where suspended loads are involved. 7. Self-locking Self-locking is affected by lead angle, surface quality, speed, lubrication and temperature. A distinction must be made between dynamic (from motion) and static (standstill) self-locking. Shocks or vibrations can cancel out self-locking. Similarly a number of factors associated with lubrication, running speed and loading can favour slip characteristics to such an extent that self-locking is counteracted. This means that gearing which is self-locking in theory is no substitute for a brake or reverse lock. It is therefore impossible for us to accept warranty obligations in respect to self-locking. If safety is involved, a positive brake should be used. 8. Lifetime The drive is maintenance-free due to lifetime lubrication. The lifetime of the drive depends on the application (e.g. torque, speed, number of cycles, ambient temperature and other environmental impacts). Damaged drives must be opened and repaired by Framo, otherwise the warranty is canceled. 9. Options Internal limit switches (externally adjustable) Linear potentiometer Encoder Cooling fan or forced ventilation fan (for frequency inverter control) for type MS12 Hand crank with electrical protection (for emergency operation) Spring actuated, electrically released motor brake (for precise positioning) Armature cone brake for Type MS 12 Adjustable slip clutch for Type MS 12 Paint finish Anti-corrosion treatment for rotor/stator Drainage holes for condensed water Stainless steel hollow shaft (for Type MS12 or MR30) Reinforced first stage gear for MS 12 and MR 30 (recommended for high duty cycle reverse drive applications)

7 5 MR6 D6-MR6e/04.10

8 6 MR6 3-phase motors - 3x230/400V-50Hz Output speed Output torque Transmission Motor speed Motor output Self-locking Max. limit switch range n 2 rpm Nm (30% duty cycle) ratio n 1 rpm kw output rotation ,5 27: ,22 So * : ,22 So * : ,22 So * : ,22 So * : ,22 So * : ,22 So * : ,22 Ss * : ,22 Ss * : ,22 Sd * : ,22 Sd * : ,15 Ss * : ,15 Sd * 33 4, : ,15 Sd * 33 3, : ,15 Sd * 21 2, : ,15 Sd * 21 Single phase motors - 1x230V-50Hz Output speed Output torque Transmission Motor speed Motoroutput Self-locking n 2 rpm Nm (15% duty cycle) ** ratio n 1 rpm kw 100 6,0 27: ,09 So * 80 7,5 34: ,09 So * 67 8,5 40: ,09 So * 54 10,5 50: ,09 So * 34 14,5 80: ,09 So * 27 18,0 100: ,09 So * 17 21,0 160: ,09 Ss * 14 26,5 200: ,09 Ss * 12 22,0 224: ,09 Sd * 10 27,5 280: ,09 Sd * 8 33,5 160: ,07 Ss * 6 35,0 224: ,07 Sd * 4,8 43,5 280: ,07 Sd * 3,6 54,0 360: ,07 Sd * 2,9 55,0 450: ,07 Sd * 24V DC Permanentmagnet-Motor Output speed Output torque Self-locking Transmission n 2 rpm Nm ratio 65 7 So * 27 : 1 51,5 8,75 So * 34 : So * 40 : So * 50 : ,5 So * 80 : 1 17,5 20,5 So * 100 : ,5 So * 160 : ,5 Ss * 200 : Sd * 224 : Sd * 280 : ,5 Sd * 360 : ,5 Sd * 450 : 1 P = 0,12 kw I N = 10,5 A 20% Duty cycle The output speed of Compacta gear motors with DC motors varies with the output torque. Additional output table information: *So = No self-locking Ss = Static self-locking Sd = Dynamic self-locking ** The stated single-phase torques are operational torques. The starting torque may be only 66% of the stated catalog torque. Please contact the manufacturer in case max. torque is required. The gear motor can be overloaded by 50% for brief periods. Single-phase AC and DC motors may stall. Please contact the manufacturer in case of the following operating conditions: - Temperatures below 0 C (single-phase AC and DC motors: below 10 C) - Temperatures above 40 C - Strong vibrations

9 MR6 7 Dimensions Standard drive with 3-phase and single-phase motors 4x M8/15 mm deep on both sides Limit switch, terminal box or ESA Tapped hole 2x M16x1,5 Keyway DIN 6885/1 Hollow shaft 4x M8 15 deep Mounting surfaces Gearbox Motor Side "L" Side "R" DC-motor (option) Motor brake (option)

10 8 MR6 Spare parts Spare part list Item Designation Article No. 1 Motor cover Rotor + stator Type No. 3 Radial shaft seal Deep-groove ball bearing Idler gear Spur gear Worm shaft Type No. 8 Axial bearing Screw Gearbox cover Gearbox case Worm gear Type No. 13 Limit switch cover Limit switches compl. Type No. 17 Radial shaft seal Deep-groove-ball bearing Cover seal Flat seal Spare parts can only be supplied if the serial number is stated

11 9 MS 12 D6-MSe/04.10

12 10 MS12 3-phase motors - 3x230/400V-50Hz Output speed Output torque Nm ** Transmission Motor speed Motor output kw ** Self- Max. limit switch range; n 2 rpm at duty cycle ratio n 1 rpm at duty cycle locking output rotation 40% 60% 100% 40% 60% 100% ,2: ,4 0,3 0,3 So * , ,7 15,7 20: ,4 0,3 0,3 So * , ,5 22,5 29: ,4 0,3 0,3 So * ,5 29,5 29,5 40,5: ,4 0,3 0,3 So * : ,4 0,3 0,3 So * ,6 45, : ,3 0,23 0,23 So * , : ,4 0,3 0,3 So * , : ,4 0,3 0,3 So * , : ,4 0,3 0,3 Ss * , : ,4 0,3 0,3 Ss * , : ,4 0,3 0,3 Ss * , : ,3 0,23 0,23 So * , : ,4 0,3 0,3 Sd * , : ,3 0,23 0,23 Ss * ,3 94, : ,3 0,23 0,23 Ss * ,1 107,5 80,5 80,5 114: ,3 0,23 0,23 Ss * 275 9, ,5 94,5 150: ,3 0,23 0,23 Sd * 275 7, : ,3 0,23 0,23 Sd * 275 6, ,5 106,5 225: ,3 0,23 0,23 Sd * 275 4, : ,12 0,09 0,09 Sd * 275 3, : ,12 0,09 0,09 Sd * : ,12 0,09 0,09 Sd * 275 Single-phase motors - 1x230V-50Hz Output speed Output torque Transmission Motor speed Motor output Selfn 2 rpm Nm (20% ED) *** ratio n 1 rpm kw locking 193,0 10,0 14,2: ,28 So * 137,5 13,0 20,0: ,28 So * 94,8 18,0 29,0: ,28 So * 68,0 23,9 40,5: ,28 So * 61,0 26,0 45,0: ,28 So * 47,6 27,0 29,0: ,25 So * 43,6 26,0 63,0: ,28 So * 36,7 28,0 75,0: ,28 So * 32,7 35,0 84,0: ,28 Ss * 30,5 38,0 90,0: ,28 Ss * 24,1 43,0 114,0: ,28 Ss * 21,9 40,0 63,0: ,25 So * 18,3 49,8 150,0: ,28 Sd * 16,4 53,0 84,0: ,25 Ss * 15,3 56,9 90,0: ,25 Ss * 12,1 65,0 114,0: ,25 Ss * 9,2 75,9 150,0: ,25 Sd * 7,7 79,0 180,0: ,25 Sd * 6,1 84,9 225,0: ,25 Sd * 24V DC Permanentmagnet-Motor Output speed Output torque Self-locking Transmission n 2 rpm Nm ratio So * 14,2 : So * 20 : So * 29 : So * 40,5 : So * 45 : So * 63 : So * 75 : Ss * 84 : Ss * 90 : 1 17,5 73 Ss * 114 : Sd * 150 : Sd * 180 : 1 8,9 96 Sd * 225 : 1 P = 0,3 kw I N = 25 A The output speed of Compacta gear motors with DC motors varies with the output torque. 30% Duty cycle Additional output table information: *So = No self-locking Ss = Static self-locking Sd = Dynamic self-locking ** At 100% duty cycle (continuous operation) cooling is always required. With cooling, motors rated with 60% duty can be operated at 100% duty. *** The stated single-phase torques are operational torques. The starting torque may be only 66% of the stated catalog torque. Please contact the manufacturer in case max. torque is required. The gear motor can be overloaded by 50% for brief periods. Single-phase AC and DC motors may stall. Please contact the manufacturer in case of the following operating conditions: - Temperatures below 0 C (single-phase AC and DC motors: below 10 C) - Temperatures above 40 C - Strong vibrations

13 Dimensions Standard drive with 3-phase or single-phase motor MS12 11 Limit switch version 2 without power relay (option) or terminal box (without switch mechanism) Tapped hole M16x1,5 Tapped hole M20x1,5 flat cover 4x M8 12 deep on both sides Mounting surfaces +0,1 33,1 Hollow shaft Motor Gearbox with motor brake (option) Limit switch version 1 with power relays, (options) with rotor fan (option) high cover Fan cover with rotor fan and motor brake or just motorized fan (option) with motor brake and motorized fan (option) Some options may be combined

14 12 Dimensions MS12 Hand crank with elec. interlock (option) (removable) with DC motor (option) beidseitig (crank engaged) with DC motor and motor brake (option) with integrated cone brake (only with single- and 3-phase AC motor) (option) with stub shaft (option) (left or right) Keyway DIN 6885/1 with slip clutch (option) Adjustment of slipping torque up to max. 90 Nm - + useable shaft length Some options may be combined

15 Spare parts gearbox MS12 13 Adjustment of limit switch range either with screwdriver or by turning the adjustment knobs Item Designation Article No. 1 Gear box case Gear box cover st stage gear Serial No. 6 Worm shaft A53 Serial No. 7 Worm wheel A53 Serial No. 11 Spur wheel Serial No. 12 Control shaft Serial No. 13 Cover seal Radial seal A40x68x Deep-groove ball bearing Coupling Spare parts can only be supplied if the serial number is stated Some options may be combined

16 14 Spare parts motor MS12 Motor - Standard version (without fan) Motor with brake (without fan) 21 Motor with rotor fan Motor with brake and rotor fan Motor with motorized fan

17 MS12 15 Spare parts motor Motor with brake and motorized fan DC motor (shunt wound) with brake Item Designation Article No Motor casing N (standard motor) Motor cover Stator Serial-No. Serial-No. Serial-No. 13 Rotor cpl. Serial-No Fan blade Motor brake Motorized fan Serial-No Spare parts can only be supplied if the serial number is stated

18 16 Spare parts limit switches MS12 Version 1 Version Item Designation Article-No. 1 Limit switch housing Serial-Nr. 2 Cover Serial-Nr. 6 Adjustment knob Control spindle Serial-Nr. 8 Adjustment spindle Adjustment spindle Safety limit switch S4 / S Limit switch S6 / S Switch holder Switching nut Serial-Nr. 24 Terminal strip Reversing contactor Serial-Nr. no No. Clutch Spare parts can only be supplied if the serial number is stated

19 17 MR30 D6-MRe/04.10

20 18 MR30 3-phase motors - 3x230/400V-50Hz Output speed Output torque Transmission Motor speed Motor output Self- Limit switch range n 2 rpm Nm ratio n 1 rpm kw locking Output rotation duty cycle 60% duty cycle 60% normal lang 123, ,7: ,1 So * , ,4: ,1 So * ,8: ,1 So * , ,4: ,6 So * , ,3: ,1 So * , ,5: ,1 Ss * , ,8: ,6 So * , ,4: ,1 Ss * , ,3: ,6 So * , ,1: ,1 Sd * , ,6: ,1 Sd * , ,4: ,6 Ss * , ,1: ,6 Sd * , ,6: ,6 Sd * ,8 148 (40%) 181,4: ,15 (40%) Ss * ,9 170 (40%) 238,1: ,15 (40%) Sd * ,6 160 (40%) 264,6: ,15 (40%) Sd * Single-phase motors - 1x230V-50Hz Output speed Output torque Transmission Motor speed Motor output Selfn 2 rpm Nm (40% duty cycle) ** ratio n 1 rpm kw locking 123,4 36,0 22,7: ,66 So * 61,6 67,2 45,4: ,66 So * 39,0 99,0 71,8: ,66 So * 30,8 73,3 45,4: ,36 So * 28,4 112,2 98,3: ,66 So * 21,8 132,0 128,5: ,66 Ss * 19,5 108,0 71,8: ,36 So * 15,4 144,0 181,4: ,66 Ss * 14,1 122,3 98,3: ,36 So * 11,8 162,0 238,1: ,66 Sd * 10,9 144,0 128,5: ,36 Ss * 10,6 150,0 264,6: ,66 Sd * 7,7 157,1 181,4: ,36 Ss * 5,9 176,7 238,1: ,36 Sd * 5,3 163,4 264,6: ,36 Sd * 24V DC shunt-wound motor Output speed Output torque Self-locking Transmission n 2 rpm Nm ratio So * 22,7 : So * 45,4 : So * 71,8 : So * 98,3 : 1 11,5 190 Ss * 128,5 : Ss * 181,4 : 1 6,5 220 Sd * 238,1 : 1 5,5 200 Sd * 264,6 : 1 P = 0,5 kw I N = 30 A 40% duty cycle The output speed of Compacta gear motors with DC motors varies with the output torque. Additional output table information: *So = No self-locking Ss = Static self-locking Sd = Dynamic self-locking ** The stated single-phase torques are operational torques. The starting torque may be only 66% of the stated catalog torque. Please contact the manufacturer in case max. torque is required. The gear motor can be overloaded by 50% for brief periods. Single-phase AC and DC motors may stall. Please contact the manufacturer in case of the following operating conditions: - Temperatures below 0 C (single-phase AC and DC motors: below 10 C) - Temperatures above 40 C - Strong vibrations

21 MR30 19 Dimensions Standard drive with 3-phase or single-phase AC motor Limit switch version 2 without power relays (option) or terminal box (without switch mechanism) (standard) Tapped hole M16x1,5 Tapped hole M20x1,5 4x M10 15 deep at both sides JS9 with motor brake (option) Hand crank with elec. interlock (option) (removable) Limit switch version 1 with power relays, (option) (crank engaged) +0,1 33,1 Hollow shaft Mounting surfaces with DC motor (option) Some options may be combined

22 20 MR30 Spare parts 16 / Item Designation Article No. 4 Rotor shaft complete Serial No. 5 Idler gear Spur gear Worm shaft A63 Serial No. 10 Worm wheel A63 Serial No. 16 Control worm Serial No. (17) Helical gear Serial No. 18 Deep-groove ball bearing Radial shaft seal Gearbox case Gearbox cover Hollow shaft Stator Serial No. 26 Flat seal A Spare parts can only be supplied if the serial number is stated

23 21 AG60 D6-AGe/04.10

24 22 3-phase motors - 3x230/400V-50Hz AG60 Output speed n 2 rpm Output torque Transmission Motor speed Motor output Self-locking Limit switch range Nm ratio n 1 rpm kw Output rotation ED 60% ED 60% ,7: ,1 So * ,5: ,1 So * ,8: ,1 So * 275 9, ,2: ,1 So * ,2: ,1 Ss * : ,1 Ss * 275 3, ,4: ,1 Sd * 275 2, : ,6 Ss * 275 1, ,4: ,6 Sd * 275 0, ,4: ,15 Sd * 275 Single-phase motors - 1x230V-50Hz Output speed n 2 rpm Output torque Transmission Motor speed Motor output Self-locking Nm ** ratio n 1 rpm kw ED 40% ED 40% ,7: ,66 So * ,5: ,66 So * ,8: ,66 So * 9, ,2: ,66 So * ,2: ,66 Ss * : ,66 Ss * 3, ,4: ,66 Sd * 2, : ,36 Ss * 1, ,4: ,36 Sd * 24V DC shunt-wound motor Output speed Output torque Self-locking Transmission n 2 rpm Nm ratio So * 69,7 : So * 139,5 : So * 220,8 : So * 302,2 : Ss * 395,2 : 1 3,5 466 Ss * 558 : 1 2,6 562 Sd * 732,4 : 1 Additional output table information: *So = No self-locking Ss = Static self-locking Sd = Dynamic self-locking P = 0,45 kw I N = 28 A 30% duty cycle The output speed of Compacta gear motors with DC motors varies with the output torque. ** The stated single-phase torques are operational torques. The starting torque may be only 66% of the stated catalog torque. Please contact the manufacturer in case max. torque is required. The gear motor can be overloaded by 50% for brief periods. Single-phase AC and DC motors may stall. Please contact the manufacturer in case of the following operating conditions: - Temperatures below 0 C (single-phase AC and DC motors: below 10 C) - Temperatures above 40 C - Strong vibrations

25 AG60 23 Dimensions Standard drive with 3-phase or single-phase AC motor Limit switch version 1 with power relays, (option) Tapped hole M16x1,5 Tapped hole M20x1,5 Mounting surface high cover 4x 18 deep, on both sides Hollow shaft Motor Gearbox with solenoid brake (option) Limit switch version 2 without power relays (option) or terminal box (without switch mechanism) (Standard) flat cover Hand crank with elec. interlock (option) (removable) engaged with DC motor (option) (on request) access to brushes Some options may be combined

26 30 AG60 Spare parts Item Designation Article No. 1 Stator Serial No. 2 Rotor shaft complete Serial No. 3 Spur gear Worm shaft Serial No. 5 Worm wheel Serial No. 6 Control wheel Serial No. 7 Control shaft Serial No. 8 Planetary gear a 9 Crown gear Shaft Carrier disk Deep-groove ball bearing Radial shaft seal no # Clutch Spare parts can only be supplied if the serial number is stated

27 31 (Translation) Installation instructions D6-IIe1/04.10

28 32 Installation instructions (Translation) 1.0 Safety information 1.1 Warning notices MS, MR, AG Signal words are meant to indicate danger, proscription or important informations. The following signal words are used: Danger:! Warning:! Caution:! Notice : DANGER indicates a hazardous situation which, if not avioded, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avioded, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avioded, can cause damage or could result in minor or moderate injury. NOTICE is used to address practices not related to personal injury. For furter visualisation we use the following symbols:! General Warning Hot surfaces Electrical dangers Slip danger Pending loads Crush hazard Environmental danger The symbol indicates the type of danger, the signal word indicates the severity of the danger. 1.2 General safety notes Before installation of the Framo slip-on geared motor the following predictions have to be fulfilled, so that it can be assembled with other parts to a complete machine, without harming the security or health of persons. Every slip-on geared motor is shipped with the installation instruction and the circuit diagram. These are taped to the drive in an envelope. Installation without this documentation is forbidden. Unintended or inappropriate use leads to the loss of any liability claim. This installation instruction and the annexed declaration of incorporation have to be attached to the Framo drive until it is assembled into a complete machine and therefore becomes a part of the technical documentation of the complete machine. Before installation and operation read all documents carefully and follow all instructions. The abidance of basic safety- and health protection requirements is considered by application of accredited engineer standards during design and is approved by the declaration of incorporation.! The mechanical and electrical installation as well as the adjustment and setup has to be done by certified electricians, authorized by responsible authority. Doublecheck the technical data on the name plate and follow the instructions on the labels of the drive.

29 MS, MR, AG 33 Moving parts have to be secured against unintentional contact to avoid injuries. The manufacturer points out that this is the responsibility of the user.! Don't modify the drive. Modifying the drive is dangerous and voids the warranty. Don't block the drive while operating. This may cause hazard to persons and/or property and may damage the drive seriously. Don't overload the drive. The values for torque and duty cycle declared on the name plate can't be exceeded. Non-observance may cause danger to persons and property and the drive may be damaged seriously. Make sure that power is disconnected before working on the open terminal box or limit switches. Secure the power source against unintentional switch on. Connect the drive only to a power source with ground terminal. Pay attention to the appropriate circuit diagram (schematic). Don't touch the drive during operation. The housing temperature can rise up to 90 C (close to 200 F). 1.3 Conditions of use Framo slip-on geared motors are drive systems, solely determined to drive machines, devices and equipment that exclude direct or indirect hazards to persons. If hazards to persons cannot be excluded, it is obligatory to build additional devices (e.g. cover, shut off, cutting unit) to eclude the risk. As long as this additional device is not attached it is forbidden to use our drive. We refer users of gear motors to safety rules, regulations and laws governing the protection of staff working in the area of moving equipment. Protective guards or barriers shall be used. Similarlyprotective measures are required where suspended loads are involved. Keep in mind the common due diligence in connection with technical products to avoid further hazards.! Attention Danger! Applications intended for the transport of passengers are not permissible! Attention Notice! If our product optionally allows such an application, has to be clarified with the manufacturer in advance.! Attention Caution! By default our gear motors are intended for environmental temperarture from 0 C up to 60 C, and a duty cycle of up to 60%. The protection class is IP54. Optional variances are noted on the name plate. Attention Notice! Drives with a duty cycle up to 60% don t need ventilation. A pressure compensation is necessary if the duty cycle is above 60%. Therefor the upper plug screw (M10x1) has to be replaced by the provided air vent screw.! Attention Warning! An air vent screw can affect the standard protection class (IP54).

30 34 MS, MR, AG 1.4 Explosion proof! Attention Danger Generally the drive ist not for use in dangerous explosive areas. Exception (not standard): Drives with the following characterization (on the name plate) can be used (exclusively) in the named zone. EEx II 3D, bck II T5 Please note: This application has to be confirmed with an added special confirmation. 2.0 Transport, Setup and Installation 2.1 Transport! Attention Caution! Wear safety-shoes while carrying and working on/with the drive. A falling drive may cause injuries. Use a solid packaging to tansport the drive to the installation-site. 2.2 Setup and Installation Mount the drive with four screws, making sure that the case is not distorted. Other parts (e.g. couplings, chain sprockets) must not be mounted by hammering (bearings and retaining rings may be damaged). 2.3 Fastening torque for mounting screws! Attention Warning The property class for the mounting screws has to be 8.8 or better. Use the correct screw length to avoid damage of the housing. Use the following table for correct fastening torques and screwin depth. Type Torque Min. screw-in depth Max. screw-in depth MR6 14 Nm 10 mm 15 mm MS12 14 Nm 10 mm 12 mm MR30 25 Nm 12 mm 15 mm AG60 25 Nm 12 mm 16 mm 2.4 Capacity of the output shaft Type Max. radial load Min. axial load X MR N 750 N 20 mm MS N 750 N 20 mm MR N 1000 N 20 mm AG N 1000 N 25 mm = X =

31 3.2 Electrical Installation MS, MR, AG 35! Attention Danger! Make sure to interrupt the current supply before working on the terminal box or limit switches and secure it against unintentional switch on. Connect the drive only to a power source with ground terminal. Read the circuit diagram carefully and pay attention to use the right voltage (see name plate on the drive) Connect all external control- and power supplies to the corresponding internal contacts (according to circuit diagram). If limit switches and/or thermal protection are not connected the drive can be destroyed. The thermal sensor (bimetal) is an NC contact (normally closed) and shall interrupt the motor power if activated.! Attention Danger! Protect the motor against unintentional start, because the thermal switch automatically closes the contact after cooling down (bi-metal contact). Confirm that the direction of the drive correponds with the dedicated limit switches (see adjustment instructions). The standard protection rating is IP54. The IP rating can only be assured if the approriate cable connectors are used. Attention Notice! Don't decellerate the motor by reversing the motor power. The life of the gear motor will be dramatically reduced. Attention Notice! For the adjustment of the mechanic or electronic limit switches we refer to the corresponding adjustment instructions. 4.0 Important informations 4.1 Duty cycle Compacta gear motors are typically used for intermittent forward / reverse applications (max. duty rating 60 %) using the internal limit switches and a standard non-ventilated motor. For higher duty cycles there is an optional cooling fan or forced ventilation fan (duty rating 100 %). The duty cycle reference time is 10 minutes in a max. ambient temperature 40 C at an altitude of 1000 meters.

32 Ambient temperature, water condensation MS, MR, AG Attention Notice! Consult the manufacturer for operation under 0 C (to select a suitable gear oil). Permanently changing temperatures or high humidity can lead to water condensation. For proof we offer optional versions (condensed water drain holes or moisture protection vanish coat for rotor and stator).! Attention Warning! The drain holes will effect the standard protection class (IP54). Attention Notice! The provision of stand-by heating of the gear unit serves the same purpose. Contact the manufacturer or foreign agent for further details. 4.3 Hand crank! Attention Danger! In case of operation with hand crank an overtravel of the limit switches must be avoided. It is possible to incorporate a sight glass to the switch box cover as an option. 4.4 Operating temperature! Attention Warning! If the temperature of the drive, in spite of approved usage, exceeds 90 C, refer to the manufacturer. Perhapst there's a defect. 4.5 Safety coupling between limit switches and main gearing (MS and AG)! Attention Warning! In-approriate installation (no or false wiring of the switches) can cause the shift nut to overtravel and run against the limit switches. A coupling between the limit switch box and the main gearbox protects the limit switch assembly by breaking in case of overloading (white plastic coupling with 12mm diameter). Attention Notice! Compacta MS12 and AG60 gear motors are equipped with a spare coupling. Please contact the manufacturer if you need instructions to replace the coupling. 4.6 Oil leaks: Use extra caution if the gear motor is leaking oil. The surface might be slippery. Under these circumstances environmentally detractions are possible.

33 MS, MR, AG Self-locking Attention Notice! Self-locking is affected by lead angle, face surface roughness, running speed, lubricant and temperature rise. A distinction must be made between dynamic (from motion) and static (standstill) self-locking. Shaking or vibration can annul the self-locking. Similarly a number of factors associated with lubrication, running speed and load can favour slip characteristics to such an extent that self-locking is counteracted. This means that gearing which is self-locking in theory is no substitute for a brake or reverse lock. Therefore it is impossible for us to accept warranty obligations in respect of self-locking.! Attention Danger! Important: Self-locking can NOT be responsible for safety characteristics! 5.0 Warranty, maintenance, approved usage The drive is maintenance free due to lifetime-lubrication. The lifetime of the drive depends on the application (eg. ambient temperature, torque, speed, cycles, environmental influences). 6.0 Warranty and repair All drives are tested before delivery. During warranty-time the drive shall not be opened except for the cover of the terminal box or the limit switch box. Further dismantling leads to expiration of any warranty by the manufacturer. If a drive has to be repaired send it back to the manufacturer or a suitable agency. A service technician can be ordered for on-site service on short notice. 7.0 End of product life-time: 7.1 When the indicated lifetime is reached you can send the drive back for an overhaul. 7.2 If you want to dispose the drive please pay attention to ecological and legal regulations. 8.0 Service To offer fast and competent help to our customers - e.g. while installation - we provide a servicenumber. Under +49 (0)160 / you can reach the 24 hour hotline. Please note that the usual fee will arise.

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35 39 (Translation) Adjustment instructions D6-AIe1/04.10

36 40 Adjustment instructions MR6 The COMPACTA MR6 switch control comprises a secondary gearing assembly with 2 snap-action forced contact opening (NC) microswitches and an optional potentiometer. The gearmotor is supplied with the limit switch drive disengaged i.e. between the main gears and the switch assembly there is no mechanical connection. The limit switch assembly is factory set so that when engaged the limit switch contacts have opened. Setting the limit switches is very simple. Run the gearmotor to the first required position press down the set-pin for the appropriate direction of rotation (anticlockwise (1) or clockwise (2) as shown below). Then run the gearmotor to the other position press and engage the set-pin. Setting complete. If a correction is required pull back and disengage the set-pin and drive to the new position then again press down. For fine adjustment pull back the set pin and use the finger access hole at either side to move the gear wheel driving the cam to the relevant switch. Limit switch set-pin anticlockwise (1), engaged Limit switch set-pin clockwise (2), disengaged Anticlockwise (1) Clockwise (2) Limit switch Inside switching direction Outside Actuating cam at switching point Anticlockwise (1) Clockwise (2) Hand adjustment for clockwise (2) - D1 + Engaged (pin depressed) This is operating condition Option with addit. potentiometer - D2 + Disengaged (pin out) In this position the hand Adjustment can be made The cam of the assembly operates the switch

37 Adjustment Instructions for built-in limit switches MS, MR30, AG 41 CAUTION: Please follow these instructions carefully! Connection and adjustment should only be carried out by a skilled technician! For any work carried out on an open terminal box, it is important to ensure that your working area is voltage free and power cannot be turned on accidentally. The gear motor should not be connected to a power supply before you have ensured that the earth connection is made. Check that the motor voltage (refer to name plate) is correct for the given supply. Adhesive descriptive labels are fixed to the COMPACTA unit adjacent to the adjustment screws for the limit switches. Switch range MS I II Adjustment screw 1 for rotation direction 1 Adjustment screw 2 for rotation direction 2 Switch range MR 30 Switch range AG I II 1 and 2 = adjustment screws for end-limit switches I and II = Adjustable screws for additional (run-through) limit switches for intermediate position control or external signal emission as for Version 3 - e.g. mid-position from each start position. Terminal Connections 1. Connect terminal block in accordance with selected switch control Version (1, 2, 3 etc.) Ensure that operating end limit switches and safety limit switches as well as motor thermal protection are properly connected (or have not been inadvertently disconnected). Failure to do so could damage the limit switch system. External stop-contact (opened) can be connected after removing the cable bridge between terminals 9 and 10. Contacts (closed) for clockwise/counter-clockwise running are be connected between terminals 10 and 12 respectively 10 and 15. Safety sensors (e.g. Load cell, torque sensor, safety switch) are to be connected for the appropriate direction of rotation after removing the bridge between terminals 11 and 12 or between 14 and Changing the direction of rotation Push start button Note: If drive remains stationary and does not re-start then the control does not correspond with the direction of rotation. The 2 phases are to be interchanged, so that the direction of rotation indicated by the labels - numbers 1 or 2, are the same. The safety limit switch which has opened the circuit can be closed by screwing back the limit switch assembly.the drive should now operate correctly in both directions! The adjustment of the limit switch control position can now be completed. 3. Switch range The limit switches are works test-bench adjusted for the maximum range specified in the order. A reserve stroke to allow the "release" of the safety cut-out switch when direction of rotation is at first incorrect is however, available (as described under (2) above).

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39 43 Circuit diagrams D6-CDe1/04.10

40 44 Built-in limit switches - version 6 MR6

41 Built-in limit switches - version 1 Connection plan with internal wiring MS, MR 30, AG 45

42 46 Built-in limit switches - version 2 Connection plan with internal wiring MS, MR 30, AG

43 Built-in limit switches - version 11 Connection plan with internal wiring MS, MR 30, AG 47

44 48 Built-in limit switches - version 12 Connection plan with internal wiring MS, MR 30, AG

45 Built-in limit switches - version 22 Connection plan with internal wiring MS, MR 30, AG 49

46 50 Connection diagram with terminal box MS, MR 30, AG

47 51 Technical questionnaire Company Date Processed by Tel.-No. Quantity required Dear customer, In your own interest, you should answer the questions below as precisely as possible in oder to submit a detailed quotation. 1. Application? 2. What output speed / torque is required? rpm / Nm 3. Operating voltage (Y or to be stated for three phase A.C. voltage) Volt 4. Mains voltage Terminal box Integrated limit switches Switch control version Start-up conditions Operating mode Will the drive be subjected to normal ambient temperature? No., number of rev. at output shaft Easy Moderately difficult Difficult Continuous duty (only with motor cooling) Short operating time Intermittent service % relative duty Operating time min. Standstill min. Number of switching cycles per hour Temperature C 9. What enclosure is the drive to have? (Enclos. IP 54 is standard) IP 10. Automatic interlock (not a safety issue) necessary permissible not perm. 11. Is the motor to be equipped with a brake? (This is necessary if the transmission is not to have an automatic interlock or if precise positioning is required) Yes No 12. Is the motor to be equipped with a slipping clutch? (only with type MS 12) Yes No 13. Transmission fixing (only important for type AG) Cover (recomm. for type AG) Casing 14. Additional equipment 15. Are persons in danger in case of failure of drive? Yes No 16. In what position is the drive to be mounted? Caution! Please specify the installation position drawn or special positions. Type MS Type MR A B C D E A B C D E Type AG A B C D E F D6-TQe2/04.10