Precision Clean Technology
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1 SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER Precision Clean Technology SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER
2 SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER For more than a 15 years, JKS Engineering (M) Sdn Bhd has been the innovative surface treatment technology solutions partner to over 100 companies worldwide. Nearly one third of our total staff is focused on system design, processing engineering, and development activities. We are committed to partner with our customers and suppliers to develop optimal processes and to design and build cost-efficient systems. JKS Engineering collaborates continuously with technology partners and customers to bring the best available solution to the market. We work together with our customers to co-develop the best-in-class cleaning processes, and then deliver a system solution to meet their volume production needs. Our team has the experience and knowledge to guarantee that a JKS system is the right "total cost of ownership" solution for your company.
3 SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER What is our shared target? Cleaning Industry Drivers Key values for our high performance & sustainable solutions >> >> >> >> PRECISION CLEAN TECHNOLOGY ( CLEAN & DRY ) OPERATION SAFETY & RELIABILITY OPERATION COSTS COMPETITIVENESS WASTE STREAM MANAGEMENT Ensure Productivity; Consistent Quality with High Yield Safe & Reliable Automation; Continuous Process Monitoring Efficient usage of Manpower, Space, Chemistry, Electricity, Consumable etc. Recycle & Emission Efficient ( Towards Minimum / Zero Discharge ) AUTOMOTIVE HDD ELECTRONICS COATING / ELECTROPLATING SEMICON BACKEND PACKAGING OPTICS / GLASS AVIATION MEDICAL / PHARMACEUTICAL
4 Precision Clean Technology Proper Chemistry Selection Understanding substrate, contaminant, upstream & downstream processes Cleaning Mechanics Design Process Optimisation Development Time. Temperature. Chemistry Concentration Verification Analysis Process Validation & Monitoring Technology Knowledge to Applications Expertise Advanced System Engineering Platform Development & Selection HARDWARE SOFTWARE APPLICATIONS CENTRE Advanced System Platform Precision Automation Handling safe & reliable standardised automation for synchronised process handling SmartBOT Intelligent Control Platform CleanXCEL System Control Software reliable & flexible process control, efficient schedule optimisation and recipe management CleanXCEL 1 Extraction 2 Filtration 3 Gravimetry 4 Counting 5 Classificati on 6 Report R&D Applications Centre Platform process development & validation of technology ~ hardware ~ software CT12 Hybrid Organic ( oils soluble ) Hybrid Hydrocarbons Particle Inorganic ( water soluble ) Aqueous FE series CT series ISO / NAS 1638 / VDA19 Cleanliness Report 20x - 200x 100x x ISO16232 Parts Surface Tension Ink Test SECS/GEM Precision Mass Balance Keyence VHX-5000 :Flat Surface Analysis, 3D Image Analysis & Measurements
5 Precision Clean Technology Cleaning Mechanics Design SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER Particle Inorganic Organic Hybrid Aqueous Hydrocarbon» Precision ultrasonic & megasonic cleaning» Precision ultrasonic with advanced Vacuum extraction» Precision spray technology» Effective recirculation & contaminant filtration system» Spot-free drying system with easy maintenance» High efficiency hot-air recirculation system» Effective drying with advanced Vacuum extraction» optional: Cleanroom handling system, ESD control» Noise & exhaust control» Intelligent CleanXCEL control system software» Monitoring of process, product quality & system running costs» Standardised precision SmartBOT handling system» Advanced System Platform with Process Customisation
6 Precision Clean Technology Advanced System Engineering Platform High Flexibility / High-Mix Production Low-Mix Production Hydrocarbon (HC ) Hybrid / Semi AQ ( HY ) Aqueous ( AQ ) Aqueous ( AQ ) with Detergent & Antirust, City / RO / DI Water MID / HIGH CAPACITY MID / HIGH CAPACITY High capacity index or continuous handling FE series modular design CT series SmartBOT SECS/GEM II series LOW / MID CAPACITY FE series single chamber Aqueous ( AQ ) FX series Aqueous ( AQ ) CC series Non-Rotating Basket or Direct Parts Loading Rotating Basket advanced Vacuum extraction Non-Rotating Basket Blind Holes & Tight Aspect Ratio Area Precision CLEANING Custom Made CM series CT FE FX II CC CM Cantilever Transporter Front Loading Enclosed FleXCEL Indexing Transfer Continuous Conveyor Custom Made
7 SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER CT Series Cantilever Transporter System with Modularity Concept Basket Model Wash Area : W x D x Ht (mm) Tank Size : W x D x Ht (mm) Tank Vol (lit) B40 S B40 M B40 M B40 L » Precision organic & inorganic batch cleaning solutions with JKS SmartBOT handling system» Single platform to cater for single or multiple chemistry combination
8 CT Series Cantilever Transporter System with Modularity Concept SmartBOT PRECISION SmartBOT TRANSPORTER DESIGN» CT_s4 : 40kgs load servo motor control ( vertical & horizontal )» CT_i8 : 80kgs load induction motor control ( vertical & horizontal )» Precision positioning & speed control system with process synchronised capability» Timing & process optimisation CleanXCEL smart automation software support» Mis-hook sensing system - enhanced operation reliability» Vertical movement arm crash safety prevention» Easy service & maintenance design» Capable to both basket & barrel handling» Compact design & rigid stainless steel construction» Robot mechanism designed to minimise risk of particle generation during movement ( cleanroom compliance ) stable & reliable Design develop based on years of custom engineering experience
![/ Ultrasonics Wash & Rinse [ avx ]» Air Blow & Dry [ avx ]» Perform](/docs-images/86/93941955/images/9-2.jpg "flexible high efficiency processes» Easy handling & maintenance with")
9 SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER FE Series Front Loading Enclosed Chamber System Single Chamber Solutions with» Spray / Ultrasonics Wash & Rinse [ avx ]» Air Blow & Dry [ avx ]» Perform flexible high efficiency processes» Easy handling & maintenance with smart Automation FE series modular design FE series single chamber Basket Model Wash Area : W x D x Ht (mm) Basket Size : W x D x Ht (mm) FE S Basket Movement : Static / Rotation / Oscillation FE S FE M
10 FX Series Basic Modular System - flexcel» Flexible process Optional quantity of modules for flexible process» Precision ultrasonic cleaning Designed for precision cleaning with optional ultrasonic and filtration» Easy installation Modular form design for hassle-free installation» Easy maintenance Designed to be electrically and mechanically easy to maintain» Cost effective Lower investment cost through standardisation Basket Model Wash Area : W x D x Ht (mm) Tank Size : W x D x Ht (mm) Tank Vol (lit) F30 S F40 M
11 SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER CC Series Continuous Conveyor System» High precision, high output solutions for automotive, plastic and metal working parts II Series Indexing Transfer» Indexing cleaner and dryer for various types of parts with fixed / rotating jig» High output with low mixed parts particle, chip & coolant cleaning
12 CM Series Custom Made - Manual System from manual to fully automated solutions, tailored to your unique processing requirements» System designed to remove loose burrs or chips and/or coolant» Small size footprint and medium pressure spray with high impact nozzle and compressed air to clean and dry your parts ROTATING SPRAY FIXED POSITION SPRAY Other Surface Finishing WET PROCESS SYSTEM Electro-Plating, Electroless Nickel, Etching & Dip Coating DRY CLEANER & PLASMA SOLUTIONS DRY CLEANER SYSTEM CO2 CLEANING TECHNOLOGY PLASMA CLEAN / ACTIVATION * PRECISION ORGANIC CLEAN * IMPROVED ADHESION * IMPROVED WETTABILITY Piezobrush PZ2 Handheld Device Plasmabrush PB3
13 SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER Engineering Support & Automation Cleaning Accessories Vacuum Distillation Recycle System Ultrasonic Solutions Technical Cleanliness Verification RJL-MicroQuick Particle Scanner Cleanroom Conveyor & Automation Solutions
14 APPLICATIONS TEST CENTRE SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER PROCESS EVALUATION & OPTIMISATION DEVELOPMENT! CAPABLE TO PRODUCE ISO 16232, VDA19 or NAS 1638 TECHNICAL CLEANLINESS REPORT. Headquarters : No. 19 Jalan Permata 2A/KS9, Taman Perindustrian Air Hitam, Klang, Selangor, Malaysia sales@jkseng.com Tel : +60(3) 关 心 Caring 信 心 Build Confidence 放 心 Develop Trust 安 心 Peace of Mind Partnerships Fax : +60(3) Penang Branch Off : The CEO, , Lebuh Nipah Bayan Lepas, Penang 用 心 Attentive 真 心 Sincere Singapore : 26, Jalan Lempeng #03-17 Singapore JKS ENGINEERING (M) SDN BHD Thailand : 117/90 Moo 18, Phaholyothin Rd Klong Nueng, Klong Luang. Malaysia. Thailand. Indonesia. Singapore. Philippines. Vietnam.. China. Hong Kong. Japan. Korea. Taiwan. India. Pakistan. Europe. USA. Canada. W:
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