Page 1. Governor Application Guide

Transcription

1 Page 1 Governor Application Guide

2 Page 2

3 Table of Contents Fuel Pump Introdution ARROW BEML CATERPILLAR CUMMINS DETROIT ENGINES DEUTZ DOOSAN HATZ IRRIGATION PUMPS IVECO KIRLOSKAR KOMATSU KUBOTA LIMMAT LOMBARDINI MAN MILITARY MITSUBISHI MITSUBISHI HEAVY IND MTU NOELL PERKINS SCANIA VOLVO WANCO WISCONSIN MOTORS XICHAI VARIOUS CROSS REFERENCE GUIDE Page 3

4 Inline Diesel Fuel Injection Pumps The basic types of mechanical governors used are min-max or variable speed governors. Min-Max Governors have mechanical limits and only govern the maximum speed and low idle speed. Variable Speed Governors control the engine speed at all times. (All speed governor) These mechanical governors are replaced with electro-magnetic proportional pump-mounted GAC Actuator. GAC Recommended GAC Governor Actuator 175 Series ESD5500E, 5500-II, 5511, 5550, or Series ESD2210, 5500E, 5500-II, 5111, 5550, 2401, or Series ESD2210, 5500E, 5500-II, 5111, or Series ESD5330, 5340, or 5500E 375 Series ESD5500E, 5550, 5500-II, 5330 Rotary Fuel Pumps Stanadyne Fuel Pumps Three types of mechanical governors are used with Stanadyne fuel pumps, 3 to 5% droop governors for generator set application and allspeed governors on agricultural / industrial engines. Min-max governors are used on automotive applications. The 100 Series GAC Actuator mount directly onto the Stanadyne D Series Pump, no external mounting brackets or linkage is required. GAC Recommended GAC Governor Actuator 100 Series ECC328, ESD2402, 5520, 5120, 5500-II, 5570, /24 Note: The 100 Series GAC Actuator have Packard connectors. Delphi DPG Fuel Pump Delphi DPG fuel pumps have all speed mechanical governors. These are replaced by electric 103 Series GAC Actuator. The 103 Series are mounted directly onto the fuel pumps. GAC Recommended GAC Governor Actuator 103 Series ECC328, ESD2402, 5520, 5120, 5500-II, 5570, /24 Engine Mounted Fuel Pumps GAC engine mounted Actuator are designed for high temperature applications GAC Recommended GAC Governor Actuator 110 Series * ECC328, ESD2244, 2402, 5120, 5520, 5570, 5500-II 180 Series** ESD5500E, 5111, 5500-II, 5550 ALR Series ECC328, ESD2402, 5520, 5120, 5500-II, 5570, 2244 & * Deutz 1011 ** Deutz 1012/1013 & 2012, and Volvo 520/720 Page 4

5 GAC Governor Basic Terms Number of Teeth: - Used to determine RPM and/or control frequency through the magnetic speed sensor (MSP) on Flywheel Ring Gear Teeth. FFFFFFFFFFFFFFFFFF 60/# oooo tttttttth = RRRRRR Rated Speed: - The operating speed of the engine. Variable Speed: Applications that operate over a range of speeds. RPM can be set externally with either a resistive (potentiometer) or voltage input. Crank Termination RPM: - The speed at which the governor begins to regulate speed Pulse-Width Modulation (PWM): - Equates to a percentage of battery output supplied to the actuator. GAC Governor Features Fuel Ramp: - The fuel ramp rate between the start fuel parameter and the rated speed. Isochronous: - Fixed speed control not load dependent. Droop: - governs with a decrease in speed as load increases. Without droop, the engine could be unstable. GAC governors have the option to simulate droop with dedicated input and adjustment. Droop %: - This sets the speed decrease based on a percentage of rated speed at full engine load. Droop Switch: External Droop enable switch is on or off. Overspeed: - Safety parameter to turn off engine if it reaches the defined over-speed setting. Light Force: - Governors specifically designed for low current, less than 2.5 amps, fast responding, small Actuator. These governors are designed with a specific PID range so the Actuator are precisely tuned under all speed and load conditions. Reverse Acting: Reverse acting governors react the opposite of traditional governors by reducing actuator duty cycle to increase engine speed and increase duty cycle to bring the engine to minimum fuel. Electronic Fuel Control (EFC): Cummins PT fuel system where actuator/valve assemblies have been optimized to work with the existing Cummins fuel system. PID: Control loop with Proportional (P), Integral (I), and Derivative (D) terms. Measures and minimizes the error between the desired and actual speed. Gain (P): Initial response of the control to changes in load or speed. Stability (I): - Response of the control to reach steady-state also used to avoid periodic variations in speed. Dead Time (D): Changes the transient response of the engine and affects the stability during transient load changes. Starting Fuel: - Starting fuel position when speed is read by the MSP. Allows changes to the amount of fuel to start the engine easily without black exhaust smoke. Page 5

6 Speed Ramp: The maximum acceleration rate allowed. Idle: - Speed the engine will run at if the idle select input is active. AUX Input: A 0-10V reverse polarity signal used for load sharing and synchronizing multiple generators. Speed Trim Control: The ability to use a potentiometer to vary the engine speed remotely. Speed Switches: Relay contacts that are set to switch state at a set speed. Typically come in single, dual and/or triple element speed switches. Soft Coupling: - Averages out the engine noise/instabilities and gives better steady-state performance using a steady speed reference for the PID routine. This feature eliminates the effects of drive train resonance. Lead Circuit: Speed anticipation which enables the governor to be more responsive and allows higher gain. This provides more active control and improves the performance of slower engines. Dual Gain: Independent gain adjustments at idle and rated speed. Dead Time Compensation (DTC): GAC governors have the ability to set various levels of DTC. Digital governors have the ability to set a full range of dead-time values based on engine speed and load. Multi PID: Feature for digital governors allowing independent PID values to be set throughout the speed and load range. Fuel Limit: Limit the actuator position based on speed or load. Dither: - Governor commands a small variation to the actuator output to keep it constantly moving back and forth so the throttle body butterfly valve doesn t stick. Temperature Compensated: - Internal component to eliminate drift due to extreme temperature swings. Foot Petal: - Foot petal input controls an off road mobile equipment engine over a wide range of operating speeds, used with ESD2300 Series controllers. Page 6

7 ENGINE MANUFACTURER: ARROW Engine Model Actuator Governor MSP Accessories PIB Customer Part Number A32 & A42 ATB T2 45mm 2080 ESD Page 7

8 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Arrow A-32 and A-42 Engines Arrow Engine Company A L and A L Engines Natural Gas A RPM; 3 cylinder A RPM; 4 cylinder 12 or 24V Actuator - ATB T2 Series Integral Throttle Body Actuator 45mm with optional position feedback sensor. Governor - ESD Arrow A-42 Engine 2- ATB T2 45mm Integral Throttle Body Actuator Page 8

9 ENGINE MANUFACTURER: BEML Engine Model Actuator Governor MSP Accessories PIB Customer Part Number BSA6D170 ACE275K 2030 ESD B Page 9

10 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: 50-Ton Dump Truck BEML Limited 50 Ton Dump Truck BSA6D170, 6 cylinder, 23.1L 50-Ton Dumper Truck Diesel, ZEXEL Inline Fuel Pump 535 kw, 2100 RPM 24V Actuator ACE275K Governor ESD5403 Magnetic Speed Pickup Not Specified Conversion from mechanical to an electronic control system was performed by BEML under direction from The Indian Ministry of Defense in order to save fuel, improve drivability and performance. The ACE275K was selected for its heavy duty bearings and position feedback sensor that work with the ESD5403 to achieve fuel limiting for mobile equipment Ton Dumper Truck Page 10

11 2 ACB Application ACE275K 3 50-Ton Dumper Page 11

12 ENGINE MANUFACTURER: CATERPILLAR Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 3054 ADC ECC & 3306 ADD225GSC C 3406 ADD225GSC C 3408 ACB ESD ICM PUG4143 CL602 SPG ACD225S ESD ESD5500E 1002 ESD ACB ESD Delphi DPA/DPD ADD103B-12/ Page 12

13 GAC APPLICATION NOTE Document Title: Application Sample for ADC 100 Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Caterpillar Gen-Set 3054, 4.4L Naturally Aspirated In-Line 4 Cylinder Stanadyne Rotary Pump, Diesel 1500 / 1800 RPM 24V Actuator ADC Governor ECC Magnetic Speed Pickup No MSP required Actuator part number ADC100 12/24 is designed to replace the pump s governor cover and acts directly on the mechanical governor linkage arm. There are several light force speed control options available: the ECC328 Governor - governors with the input from the gen-set s electrical frequency, a magnetic Pickup is not required with this controller. Photos / Images / Drawings: 1 ADC Installed on Caterpillar 3054 Gen-Set Engine ADC ECC ECC328 Governor - Page 13

14 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on Caterpillar 3304, 3306 Engines Caterpillar 3304, 3306 Engines Diesel RPM 24V Actuator - ADD225GSC-24 Photos / Images / Drawings: Page 14

15 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on Caterpillar 3406 Engines Caterpillar 3406 Engine Diesel RPM 24V Actuator - ADD225GSC-24 Photos / Images / Drawings: Page 15

16 Engines with Caterpillars own mechanical governor GAC actuator ADD225GSC-24 is installed on a solid bracket near the mechanical governor and linked to the stop lever. The throttle lever must be blocked in a forward position, resulting in a speed that is RPM above the nominal operating speed. Engines with externally fitted Woodward EG3P hydro-electric governor The EG3P governor must be removed. A steel plate must cover up the existing drive hole. The GAC ADD225GSC-24 actuator is fixed on this steel plate and its lever is linked to the throttle lever. Page 16

17 GAC APPLICATION NOTE Document Title: Caterpillar Engine with ACB2001 and Ignition Control Module Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Caterpillar Engine CAT 3408, 18 L, V-8, 136 flywheel teeth Natural Gas 1500 RPM, 1800 RPM, or variable 24 VDC Actuator ACB2001 Governor ESD5330 Ignition Control Module ICM200-4 Ignition Coils - CL602 Spark Plug Wires - SPW100 Spark Plugs - SPG (Iridium Tip, Turbo Applications) Application with GAC Ignition System running in wasted spark i.e. crankshaft triggering. 1 CAT 3408 with GAC Ignition System and ACB2001 ACB2001 CL602 ICM200-4 Page 17

18 GAC APPLICATION NOTE Document Title: Actuator Application on Caterpillar 3412 Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Caterpillar Power Generation Caterpillar 3412, L, V12 Caterpillar Mechanical Governor, Diesel 1500/1800 RPM 24 V Actuator ACD225S-24 (with lesser rate return spring) Governor - ESD5111, ESD5500E, or ESD5550 Photos / Images / Drawings: 1. ACD225S-24 Installed on Caterpillar 3412 Engine ADC225S-24 Page 18

19 2. ACD225S-24 Installation Schematic - Caterpillar 3412 Engine ADC225S-2 Page 19

20 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC Actuator ACB2001 on Caterpillar 3512 and 3516 engines Caterpillar Industrial Caterpillar 3512, 51.8L V-12, and 3516, 69L V-16 Engines Caterpillar Mechanical Governor, Diesel Multiple 24 V Actuator ACB2001 Governor ESD5330 Photos / Images / Drawings: 1 ACB2001 Actuator on CAT 3512 Engine Note: Installed on a bracket near flywheel housing ACB2001 Page 20

21 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC 103 Series Actuator on Caterpillar Engines with Delphi Fuel Ignition Pumps Caterpillar (Perkins) Delphi DPA and DPD Engines Diesel, Delphi DPG Pump 12 or 24 V Actuator - ADD103B-12/24 Summary / Details / Notes: Photos / Images / Drawings: The 103 Series Integral Actuator is designed to mount directly to the Delphi DPA/DPD (fixed speed-versions). No external linkage or brackets are required to install this actuator. Also, when de-energized the 103 Series electric actuator provides the function of fuel shutoff solenoid. This is accomplished by internally moving the fuel metering valve to the no fuel position. Installing the 103 Series actuator does not defeat the engine s mechanical governor operation. During the installation process, the mechanical governor is set to a higher speed than the electric governor s operating speed. In this configuration the mechanical governor acts as a speed limiter. The electromechanical design used in the 103 Series is field proven and provides a proportional actuator movement based on the actuator coil current. 1- ADD103B Series Actuator on Delphi Pump Page 21

22 ENGINE MANUFACTURER: CUMMINS Engine Model Actuator Governor MSP Accessories PIB Customer Part Number B4.5T-C99 ESD FP100 KT38 ADB120E / ESD RSC Cummins B with ACD B / CAV DPA KT101 Cummins C with Bosch inline and RSV (Governor Configuration for Stop Lever) Cummins B with CAV DPA (rear mount)/bosch VE stop lever ESD ESD / ESD5500E MSP E PTI 3000C MSP6728C PTI 3000C ADC225S 2000 ADC B / ACD175A 4149 ADD175A 4149 EC1300 KT102J KT175-A-R KT A ESD ESD / ESD5500E 1002E MSP6724 PTI 3000C MSP6728C PTI 3000C ADC225S 2000 KT100 KT105 ESD ESD / ESD5500E 1002E MSP6724 PTI 3000C MSP6728C PTI 3000C Page 22

23 ENGINE MANUFACTURER: CUMMINS (Continued) Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 6BT 5.9-G1 up to 6 ACD175A 4149 cyl. With Bosch EC1300 Inline KT175-A-R KT A ESD ESD / ESD5500E 1002E Cummins NT, KT with EFC system Cummins NT, K19, K28, K38, K50 with EFC system (PTpump) Cummins with EFC N.O. (normally open) 4B 3.3-G1 with Zexel A 4B 3.9, 4B 3.9- G1(2), & 6BT G1 all with Stanadyne Johnson Irrigation VT1710 MSP6724 PTI 3000C ADB120E / BK115 ESD5522E 1002E MSP6724 PTI 3000C MSP6728C PTI 3000C ESD5522E 1002E EAM ESD5119 (reversing action) to 509 ADC175A 4149 EC1300 KT175-RS-R-Zexel ESD ESD / MSP6728C PTI 3000C ADC100-12/ ESD / ESD5522E 1002E MSP6724 PTI 3000C MSP6728C PTI 3000C ATB652T2F ESD / DDM KTTA-50L4 ADB120E / LCC107B 1097 Page 23

24 ENGINE MANUFACTURER: CUMMINS (Continued) Engine Model Actuator Governor MSP Accessories PIB Customer Part Number MSP677 PTI 3000C CH MSP678 PTI 3000C ESC CH 1203B LCC ESC ESC TP MSP676 PTI 3000C MSP678 PTI 3000C LCC LCC SSW SSW ITM ITM050 ITM ITM051 Page 24

25 Cross Reference Notes Speed droop control Single engine governor System Service Literature Precise Load sharing Panel Service Literature non-adjustable over speed plug in adjustable over speed plug in reverse acting actuator (AGD130 G4) service literature package Page 25

26 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Off-Road Variable Speed Governor for Forklift Taylor Machine Works Forklift Cummins B4.5T-C99, 275 in 3 Displacement, 99 HP / 2200 RPM 10 Ton Taylor Machine Works Forklift Diesel 800 RPM idle, variable range from 800 to 2200 RPM 12V Governor ESD Electronic Foot Pedal FP100 Summary / Details / Notes: Photos / Images / Drawings: The ESD2300 series electronic governor provides superior speed regulation over a variable RPM range and an immediate, precise response to transient load changes. The electronic foot pedal interface provides the load signal while a ring gear mounted magnetic Pickup provides the speed input. ESD V is specifically for off-road variable speed applications. It includes adjustable PID governor control and is compatible with foot pedal, GAC part number FP100. ESD V includes integral over-speed contacts, adjustable PID governor and is compatible with either a Williams vertically mounted foot pedal, GAC part number FP201, or horizontally mounted foot pedal GAC part number FP202. ESD V includes integral over-speed contacts, adjustable PID governor and is compatible with a Morse foot pedal Ton Taylor Machine Works Forklift Page 26

27 2 Variable Speed Governor and Foot Pedal Options ESD Variable Speed Governor FP201-Vertically Mounted Foot Pedal FP202-Horizontally Mounted Foot Pedal Page 27

28 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Tug Boat Tug Boat Two - Cummins KT38 Engines: V12, 38L (2300 in 3 ) Turbocharged / Aftercooled Cummins PT Fuel System, Natural Gas 2100 RPM 12 or 24V Actuator Two ADB120E4 (Designed specifically for Cummins PT fuel system) Governor Two ESD5221 Speed Ramping Controller - Two RSC671 s Photos / Images / Drawings: 1 Tug Boat Glacier Wind in Cook Inlet, Alaska Page 28

29 2 GAC Equipment on Cummins KT38 Engines ESD5221 Governor / Speed Control RSC671 Ramping Speed ADB120E4 Actuator Control Module Specifically Designed For Cummins PT Fuel System Page 29

30 GAC APPLICATION NOTE Document Title: GAC on Cummins B with CAV DPA Customer / OEM: Cummins Application(s): Engine Make / Model / Displacement / Cummins B with CAV DPA Rating: Equipment Make / Model: Fuel System Type & Make / Model: Diesel Operating Speed(s): RPM, B RPM. B RPM, B3.9 Battery Voltage: 12, 24, or 32V Installed or Recommended Products: Actuator - ADC120 with KT101 Governor - ESD2210, ESD5111, or ESD5500E Magnetic Speed Pickup - MSP6724 or MSP6728C Summary / Details / Notes: Photos / Images / Drawings: 1- Cummins B Series Engine 2- Actuator ADC120 Page 30

31 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: GAC on Cummins C with Bosch inline and RSV Cummins Cummins C with Bosch inline and RSV Bosch Inline Pump, Diesel RPM 12, 24, or 32V Actuator - ADC225S, ADC120, ACD175A, or ADD175A Governor - ESD2210, ESD5111, or ESD5500E Magnetic Speed Pickup - MSP6724 or MSP6728C Kits / Connectors: EC1300, KT102J, KT175-A-R, KT275 (aka KT ) Photos / Images / Drawings: 1- Cummins C Engine and Bosch Inline pump Page 31

32 GAC APPLICATION NOTE Document Title: GAC on Cummins B with CAV DPA and Bosch VE stop lever Customer / OEM: Cummins Application(s): Engine Make / Model / Displacement / Cummins B with CAV DPA (rear mount) and Bosch VE stop lever Rating: Equipment Make / Model: Fuel System Type & Make / Model: Bosch Rotary Pump, Diesel Operating Speed(s): RPM, B RPM. B RPM, B3.9 Battery Voltage: 12 or 24V Installed or Recommended Products: Actuator - ADC225S with KT100 or KT105 Governor - ESD2210, ESD5111, or ESD5500E Magnetic Speed Pickup - MSP6724 or MSP6728C Summary / Details / Notes: Photos / Images / Drawings: 1- Cummins B Series Engine 2- Rotary Pump Page 32

33 GAC APPLICATION NOTE Document Title: GAC on Cummins 6BT with Bosch Inline Customer / OEM: Cummins Application(s): Engine Make / Model / Displacement / 6BT 5.9 Rating: Equipment Make / Model: Fuel System Type & Make / Model: Bosch Inline Pump, Diesel Operating Speed(s): RPM, B5.9 Battery Voltage: 12 or 24V Installed or Recommended Products: Actuator - ADC175A with EC1300, KT175-A-R or KT275 Governor - ESD2210, ESD5111, or ESD5500E Magnetic Speed Pickup - MSP6724 Summary / Details / Notes: Photos / Images / Drawings: 1- Cummins 6B/5.9L Engine with ADD175A Actuator Page 33

34 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on Cummins NT, KT with EFC System Cummins Cummins NT, KT with EFC System Diesel 1800 RPM 12, 24, or 32V Actuator - ADB120E4 with BK115 Governor - ESD5522E Magnetic Speed Pickup - MSP6724 or MSP6728C Summary / Details / Notes: Photos / Images / Drawings: 1-Cummins NT855 with ADD120E4 Page 34

35 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on Cummins EFC System (PT pump) Cummins Cummins NT, K19, K28, K38, K50 with EFC System (PT pump) 1500 / 1800 RPM 12 or 24V Governor - ESD5522E and EAM100 Summary / Details / Notes: Photos / Images / Drawings: 1- Cummins K19, K38, and K50 Engines 2- Governors ESD5522E 3- EAM100 Page 35

36 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on Cummins with EFC N.O Cummins Cummins with EFC System normally open 12 or 24V Governor - ESD5119 (reversing action) Summary / Details / Notes: Photos / Images / Drawings: 1- Governor ESD5119 for reversing action Page 36

37 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on Cummins with Zexel A Cummins 4B 3.3-G1 with Zexel A Inline Diesel Pump RPM 12 or 24V Actuator - ADC175A with EC1300, KT175-RS-R-Zexel Governor - ESD2210 or ESD5111 Magnetic Speed Pickup - MSP6728C Summary / Details / Notes: Photos / Images / Drawings: 1- Cummins B3.3 Engine with Actuator and Mounting kit KT175-RS-R-ZEXEL Installation Kit Kit Page 37

38 GAC APPLICATION NOTE Document Title: GAC on Cummins with Stanadyne Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Cummins 4B 3.9, 4B 3.9-G1(2), and 6BT 5.95-G1 with Stanadyne Fuel System Type & Make / Model: Stanadyne Rotary Pump, Diesel Operating Speed(s): RPM, B RPM, B3.9 Battery Voltage: 12 or 24V Installed or Recommended Products: Actuator - ADC100-12/24 Governor - ESD5120 or ESD5522E Magnetic Speed Pickup - MSP6724 or MSP6728C Summary / Details / Notes: Photos / Images / Drawings: 1-Cummins B Series Engines 2-Actuator ADC100 Page 38

39 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Johnson Irrigation VT1710 Cummins Irrigation VT1710 Natural Gas RPM 24V Actuator - Dual ATB652T2F14-24 Governor - ESD5111 Dual Driver Module - DDM101-PIB4134 The Cummins VT1710 Engine requires two gaseous throttle body Actuator, each receiving equal fuel levels. The Dual Driver Module (DDM101) is used to regulate the fuel in each cylinder using its fuel and exhaust temperature balance. Using the DDM101, none, one, or two Actuator can have droop. 2 thermocouples are used to measure, track, and therefore trim the balance based on exhaust temperatures. Photos / Images / Drawings: 1 Cummins VT1710 Engine ATB652T2F14-24 Page 39

40 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: C.I.L. Diesel Electric Locomotive Cummins India Ltd. Locomotive Cummins KTTA-50 L4, 50L, 16 Cylinder, Equipped with Twin Turbo Chargers / Charge Air Cooled Cummins PT Fuel System, Diesel Rated at 1900 RPM 12, 24, or 32V Actuator ADB120E4 Governor LCC107B The LCC107B Closed Loop PID Speed Control Features Over-speed Sensing, Start Fuel Adjustments, Speed Selects and Excitation Control Photos / Images / Drawings: 1 Actuator - ADB120E4 Actuator: ADB120E4 Page 40

41 2 LCC107B Module Mounted in Controls Cabinet 3 C.I.L. KTTA-50-L4 Engine Installation Page 41

42 ENGINE MANUFACTURER: DETROIT ENGINES Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 3-71, 4-71 & V8-71 ADD ADB ADC KT175 ESD ESD5500E 1002 MSP6728C PTI 3000C V12-71, V8-92 & V12-92 V16-71, V24-71, V16-92, V & V DDEC Engines MSP679 PTI 3000C ADD ADB ADC ESD ESD5500E 1002 MSP6728C MSP679 PTI 3000C PTI 3000C ACB ADC ESD MSP6728C MSP679 EAM104 PTI 3000C PTI 3000C Page 42

43 GAC APPLICATION NOTE Document Title: GAC on Detroit Engines 3-71, 4-71 and V8-71 Customer / OEM: Detroit Engines Application(s): Engine Make / Model / Displacement / 3-71, 4-71, and V8-71 Rating: Equipment Make / Model: Fuel System Type & Make / Model: Diesel Operating Speed(s): 84 kw, RPM, kw, RPM, kw, RPM, V8-71 Battery Voltage: 12 or 24V Installed or Recommended Products: Actuator - ADD225, ADB225, or ADC225 with kit KT175 Governor - ESD5111 or ESD5500E Magnetic Speed Pickup - MSP6728C or MSP679 Summary / Details / Notes: Photos / Images / Drawings: 1- Detroit 3-71/4-71 and V8-71 Engines Page 43

44 GAC APPLICATION NOTE Document Title: GAC on Detroit Engines V12-71, V8-92. V12-92 Customer / OEM: Detroit Engines Application(s): Engine Make / Model / Displacement / V12-71, V8-92, V12-92 Rating: Equipment Make / Model: Fuel System Type & Make / Model: Diesel Operating Speed(s): 355 kw, RPM, V kw, RPM, V kw, RPM, V12-92 Battery Voltage: 12 or 24V Installed or Recommended Products: Actuator - ADC225 or ADB225 Governor - ESD5111 or ESD5500E Magnetic Speed Pickup - MSP6728C or MSP679 Summary / Details / Notes: Photos / Images / Drawings: 1- Detroit V12-71, V8-92 and V12-92 Engines Page 44

45 GAC APPLICATION NOTE Document Title: GAC on Detroit Engines V16-71, V24-71, V16-92, V12-149, V Customer / OEM: Detroit Engines Application(s): Engine Make / Model / Displacement / V16-71, V24-71, V16-92, V12-149, V Rating: Equipment Make / Model: Fuel System Type & Make / Model: Diesel Operating Speed(s): 540 kw, RPM, V kw, RPM, V kw, RPM, V kw, RPM, V Battery Voltage: 24V Installed or Recommended Products: Actuator - ACB2001 Governor - ESD5330 Magnetic Speed Pickup - MSP6728C or MSP679 Summary / Details / Notes: Photos / Images / Drawings: 1- Detroit V16-71, V16-92, V and V Engines 2- Actuator ACB Governor ESD Magnetic Speed Pickups MSP6728C and MSP679 Page 45

46 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: GAC on Detroit DDEC Engines Detroit Engines DDEC Engines Interface Module - EAM104 Use GAC interface EAM104 for isochronous parallel operation with GAC auto synchronizer and precision load sharing. 1- EAM104 Interface Module Page 46

47 ENGINE MANUFACTURER: DEUTZ Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 616 Series ACB275H ACB275G ACE & 913 ADE176AA 2053A & 2011 ACD KV ACD KV , 1013 & 2012 ADD180G-12/ KT FIMS ATB552T2N AFR210 PUG 4144 MX60-STM SCI100 RPR104 ICM PUG4143 CL602 BK SPG SPM200-1B STE101 SOX SPO100 STC101 GR104 SCI ACE275H ACE275J ESD5500E KT A ACD175A 4149 Page 47

48 ENGINE MANUFACTURER: DEUTZ (Continued) Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 2008 Delphi Pump ADD103B 2045 TWIN 12L513 ACE INTERFACE MODULE ESD EAM FIMS CL FIMS ECM64A SPG SPM SAI SOX KT KT STE CH CH CH MX30-STM ATB552T2F ATB401T1F BK FIMS SPM KT KT CH1220-L CH1208-L CH1208AM-L ACD176A G 4 24V MSP6728C PTI 3000C ACD176A G 4 12V ACD176AA ADE176AA ADE176AA Page 48

49 ENGINE MANUFACTURER: DEUTZ (Continued) Engine Model Actuator Governor MSP Accessories PIB Customer Part Number ACD176AA CH CH ESD CH1240 CE-L ESD ESD ESD CH1208/AM-L DC MTC6C-4320 LC EC GA GA GA ACE295F XXXX G4-24V ACB275C-F KT ACE275C-F ACE275K KT MSP6714 PTI 3000C ESD CH1204-L CH1203A-L CH1203A-L10 CH1301-L DSC FN670-10/ DSC1004B-KPL CH1220-L CH1204-L DSC1004B-KPL or EP K RSC EAM PCI CH1203A-L CH1204A-L Page 49

50 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC Integral Actuator ACB275H S1 on DEUTZ MWM 616 Series Deutz MWM Genset 616 Series Engines- TBD 616 V8/V12 Diesel, Inline Pump 1500 / 1800 RPM 24V Actuator - ACB275H and ACB275G4-24 Summary / Details / Notes: Photos / Images / Drawings: Series Actuator on Deutz MWM TBD 616 V8/V12 Page 50

51 2- ACB275H Integral Actuator on Deutz 616 Series Engine ACB275H ACB275H Page 51

52 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC ACE295 Series on Deutz 620 Engine Deutz 620 Engine Diesel, Inline Pump RPM 24V Actuator - ACE Summary / Details / Notes: Photos / Images / Drawings: 1- ACE Actuator Page 52

53 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC ACD176AA Series on Deutz 912/913 Engines Deutz 912 and 913 Engine Diesel, Inline Pump 12 or 24V Actuator - ADE176AA Series P/N V P/N V Summary / Details / Notes: Photos / Images / Drawings: 1- Deutz 912 Engine Page 53

54 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Deutz 1011 and 2011 Series Gen-Sets Deutz 50 and 60 Hz Gen Drive Engines 1011 and 2011 Series 2, 3 and 4 Cylinder Engines. 0.73L/Cylinder, 1500, 1800 or 3000 RPM Applications Bosch Unit Pump, Diesel, Engine Mounted Pump 1500, 1800 and 3000 RPM 12 or 24 VDC Actuator ACD110-12/24 The ACD110 actuator mounts directly on the engine in place of the electric stop solenoid. Photos / Images / Drawings: 1 Deutz BF4L 1011 Engine Page 54

55 2 GAC Equipment on Deutz 1011 Series Engines GAC part number ACD = Deutz part number KV-12 GAC part number ACD = Deutz part number KV-24 Page 55

56 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: ADD180G Actuator installation on Deutz 1012 and 1013 Engines Deutz / Volvo Engine Deutz: BF4M1012, Inline 3.19L 4 cylinder BF6M1012, Inline 4.79L 6 cylinder BF4M1013, Inline 4.76L 4 cylinder BF6M1013, Inline 7.12L 6 cylinder 2012 Engine Volvo: 520 Inline 7.76L 4 cylinder 720 Inline 7.15L 6 cylinder Diesel, Engine Mounted Pump 1500 / 1800 RPM 12 or 24V Actuator ADD180G with KT188 Governor ESD5111 / 5500E Photos / Images / Drawings: 1 Engine Mounted ADD180G-12 or -24 Actuator Page 56

57 ADD180G 2 Freeze Plug Installation 3 Freeze Plug Installation 4 Freeze Plug Installation Page 57

58 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC FIMS (Fuel and Ignition Management System) Deutz 1015 Series Engines LNG / CNG / Biogas Fueled Generator Set Deutz V6, 11.9L, Model #BF6M1015GCP Turbo Charged / Intercooled Continuous Rating: 300 kw at 1500 RPM, 295 kw at 1800 RPM Natural gas RPM RPM 12VDC GAC Part Number Description ATB552T2N mm Throttle Body Actuator AFR210 Integrated Venturi Mixer Control / Engine Speed Governor MX60-STM 60 mm Mixer with Stepper Motor SCI100 Variable Reluctance Speed Sensor RPR104 Zero Pressure Gas Regulator ICM200-6 Ignition Control Module CL602 Ignition Coil BK601 Coil Bracket, 6 Cylinder SPG Spark Plugs & Wires SPM200-1B 1 Bar MAP Sensor STE101 Exhaust Gas Temperature Sensor SOX102 O2 Sensor SPO100 Oil Pressure Sensor STC101 Coolant Temperature Sensor GR , 68mm Trigger Wheel SCI103 Hall Effect Sensor / 90 Connector Summary / Details / Notes: Variations of the Deutz 6 cylinder 1015 LNG / CNG / Biogas fueled engines with GAC Fuel and Ignition Management System components are used in gen-sets, industrial and agricultural applications with wide range of power ratings. Page 58

59 Photos / Images / Drawings: 1 GAC FIMS System on Deutz 6 cylinder 1015 LNG / CNG / Biogas Fueled Engine Page 59

60 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Actuator installation on Deutz 1015 Engines Deutz Industrial, Mobile Equipment, Construction, Power Generation Deutz 1015, V L, or V L, Water Cooled, Turbocharged Diesel, Bosch Inline 6 or 8-cylinder, P3000 Series Pump 1500, 1800 RPM Generator; Min idle 550 RPM, maximum nominal speed 2100 RPM - mobile machinery 24 V Actuator ACE275H-24 (standard unit) or ACE275J-24 (with oil drain fitting and high-torque return fitting contact GAC for selection) Governor ESD5500E Mounting Kit KT275 (P3000 Series Camshaft Bearing Retainer Kit) If EDC pump - ACD175A Photos / Images / Drawings: 1 ACE275H-24 on V8 Engine ACE275H-24 Page 60

61 2 ACE275J-24 on V6 Engine ACE275J-24 Note: Oil drain on top cover Page 61

62 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC 103 Series Actuator on Deutz 2008 Delphi Pump Deutz 2008 Engine, Delphi Pump Diesel, Delphi DPG pump RPM 12 or 24V Actuator - ADD103B Summary / Details / Notes: Photos / Images / Drawings: 1- ADD103 Series Actuator Page 62

63 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Variable Speed Application for Hovercraft Propeller Drive Alaska Runner Generators Hovercraft Deutz 12L513, V-12, L Alaskan AP188 Hovercraft Main Propellers Diesel, Inline Pump HP 24V Governor ESD5221 Actuator ACE275 The Alaskan AP188 Hovercraft uses two RCS671 controllers in conjunction with two ESD5221 controllers driving two ACE275 Actuator installed on the main propulsion engines, Deutz 12L513 s, powering two 9 foot propellers. 1 Alaskan AP188 Hovercraft Page 63

64 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: GAC to DEUTZ EMR Interface Module Engine Control System 12 or 24V Interface Module - EAM114 The EAM114 is an electronic interface module that provides conditioning of electronic signals to operate the DEUTZ EMR engine control system. A typical application is where a GAC auto synchronizing and load sharing system is to be connected to the DEUTZ EMR engine control system. The DC supply for the interface comes from the common battery source for the governor and the accessory controls. The input to the module (Terminal B) is typically at 5.0V DC, which represents the auto-sync and load sharing outputs analog signals. The output of the EAM114 to the EMR engine control is 2.5V DC with the EMR 5.0V DC reference connected To Terminal EAM Testing EAM114 Page 64

65 3- Wiring Diagram WD183C Page 65

66 ENGINE MANUFACTURER: DOOSAN Engine Model Actuator Governor MSP Accessories PIB Customer Part Number D1146T ALN A ESD5500E 1002 MSP675 PTI 3000C KT232R/231L ESD ESD5550M A JDR Page 66

67 Cross Reference Notes DWC-2000 DGC-2007 DGC-2013 Page 67

68 GAC APPLICATION NOTE Document Title: GAC Equipment on Doosan D1146T Engine Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Infracore Power Generation Doosan D1146T 8.1L 6 Cylinder 1800 RPM 113 kw Continuous Power, 138 kw Standby 1500 RPM 97 kw Continuous Power, 118 kw Standby G-Drive Zexel In-Line AD Pump with RSV All Speed Governor 1500 / 1800 RPM 12 or 24 VDC Actuator - ALN050 Governor -ESD5500E Magnetic Speed Pickup - MSP675 Mounting Kit KT232 Enables an ALN050 to mount onto a Bosch RSV governor (right side) run/stop lever. Kit KT231 is for left-side governor. Doosan Infracore engines for power generation are built for maximum power output and durability and are installed in prime and standby generators worldwide. Photos / Images / Drawings: 1 Doosan D1146T Engine with GAC ALN050 Actuator and KT232 ALN Linear Actuator KT232 Mounting Kit for Bosch RSV Governor Right Side Installation Page 68

69 ENGINE MANUFACTURER: HATZ Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 1B Series ADD107L01B-12/24 35W Series ADD107L35W-12/24 MSP6730 PTI 3000C Page 69

70 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: GAC Integral Actuator ADD107L01B on Hatz 1B Series Engines Hatz Hatz 1B Series Engines 1.5 to 8 kw at max speed of 3600 RPM 12 or 24V Actuator - ADD107L01B-12/24 Factory mounted, tested and released system. (retrofit not recommended) Isochronous and Droop operation Works with SDG, IGC and ESD control-units Photos / Images / Drawings: 1 Integral Actuator on Hatz 1B Series Engine ADD107L01B-12/24 Page 70

71 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC Integral Actuator ADD107L35W on Hatz 35W Series Engines Hatz Hatz 35W Series Engines 12 or 24 V Actuator - ADD107L35W-12/24 Magnetic Speed Pickup - MSP6730 Summary / Details / Notes: Photos / Images / Drawings: Factory mounted, tested and released system. (retrofit not recommended) Isochronous and Droop operation Works with SDG, IGC, EDG and ESD control-units Direct Link to the fuel rack 1 Integral Actuator on Hatz 35W Series Engine 2- MSP6730 on Hatz 35W Series Engine Page 71

72 ENGINE MANUFACTURER: IRRIGATION PUMPS Engine Model Actuator Governor MSP Accessories PIB Customer Part Number IRRIGATION PUMP ADC120S-12/ IGC Page 72

73 GAC APPLICATION NOTE Document Title: Irrigation Pump with GAC Equipment Customer / OEM: Application(s): Irrigation Pump Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Diesel Operating Speed(s): Battery Voltage: 12 or 24V Installed or Recommended Products: Actuator ADC120S 12/24 Integrated Governor IGC Summary / Details / Notes: Photos / Images / Drawings: 1 Irrigation Pump 2 - IGC on Irrigation Pump 3 ADC120S Actuator on Irrigation Pump IGC ADC120S Actuator Page 73

74 4 Back of Integrated Governor Back View IGC Valves Page 74

75 ENGINE MANUFACTURER: IVECO Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 7450, 7675, 8031 & 8061 ADD225S ADD225S MSP6721C PTI 3000C ADB225F ESD KT KT ACB ESD MSP6728C PTI 3000C ACD275H ESD5500E ADD225SC ADD225SC EGS ACE275H MSP6732 PTI 3000C ESD ADD175A ADC ADC SDG721 or ADD225GS Page 75

76 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: ADD225S Actuator On Iveco Engines Iveco Power Generation Iveco 7450 Inline 4 cylinder, 5.0 L / 7675, Inline 6 cylinder, 7.5 L / 8031, Inline 3 cylinder, 2.9 L / 8061, Inline 6 cylinder, 5.9 L Diesel 1500 RPM 12 or 24V Actuator ADD225S-12/24 or ADC225S-12/24 Governor ESD5111 or ESD5500E Photos / Images / Drawings: 1 GAC ADD225S Actuator on Iveco 7450, 7675, 8031 and 8061 Series Engines GAC ADD225S Actuator Page 76

77 ENGINE MANUFACTURER: KIRLOSKAR Engine Model Actuator Governor MSP Accessories PIB 6SL8800TA ADC225D1S 2000 ESD DV8, DV10 & DV12 ADD175SA ESD5500E 1002E Customer Part Number Page 77

78 GAC APPLICATION NOTE Document Title: Kirloskar Fire Pump Customer / OEM: Kirloskar Oil Engines Ltd. Pune, India Application(s): Fire Pump Engine Make / Model / Displacement / Kirloskar 6SL8800TA Rating: Equipment Make / Model: Fuel System Type & Make / Model: Diesel, In-line pump Operating Speed(s): RPM Battery Voltage: 24V Installed or Recommended Products: Actuator ADC225D1S Governor ESD5160 Summary / Details / Notes: The ESD5160 speed control is specifically designed for fire pump applications. It is CE certified, reverse acting and has an extended speed range. It has adjustable PID for either isochronous, variable or droop governing. The ADC225D1S actuator has an extended universal through shaft and internal dual return springs for fail-safe operation. Photos / Images / Drawings: 1 Kirloskar Fire Pumps Fire Fighting Pump-sets Powered By Kirloskar 6SL8800TA Engines Rated at 355 HP / 2100 RPM Page 78

79 2 GAC Equipment on KOEL Fire Pump Application ESD5160 Governor Designed for Fire-pump Applications CE Certified, Reverse Acting with Extended Speed Range, Isochronous, Variable and Droop Operation. ADC225D1S Actuator with Dual Springs and Extended Travel Dual Actuator Return Spring Installation 3 KOEL Fire Pump Enriching Lives Page 79

80 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Kirloskar DV Series Engines Kirloskar Oil Engines Ltd Pune, India Power Generation, Fire Pumps, Hydraulic Drives KOEL DV8: 15.9L, 346 kw/490 HP at 1500 RPM KOEL DV10: 19.9L, 448 kw/608 HP at 1500 RPM KOEL DV12: 23.9L, 552 kw/750 HP at 1500 RPM Diesel, Bosch inline P-Pump 1500 RPM operating / 800 RPM idle 24V Actuator ADD175SA-24 Governor ESD5500E The ADD175SA is designed to mount directly to fuel injection Bosch-style P pumps to achieve an integrated proportional fuel control package. Its control arm assembly connects directly to the fuel rack in place of a mechanical governor. The actuator includes a manual shut-off lever. 1 DV10 Engine / Gen-Set Drive Page 80

81 2 Test Stand Mounted P Pump with GAC Actuator ADD175SA 24 Actuator on DV10 P Pump 3 P Pump / ADD175SA-24 Actuator on DV10 Engine DV10 Engine Installation Page 81

82 ENGINE MANUFACTURER: KOMATSU Engine Model Actuator Governor MSP Accessories PIB Customer Part Number SAA 170-G3 ADC225S GEN. SET ADC225GAS Page 82

83 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Komatsu SAA 170-G3 with GAC actuator Komatsu SAA 170-G3 Diesel 24V Actuator - ADC225S-24 Summary / Details / Notes: Photos / Images / Drawings: ADC225S-24 Actuator Page 83

84 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Komatsu Gen. Set with GAC electric actuator Komatsu Gen.Set Diesel 24V Actuator - ADC225GAS-24 The GAS model has a lighter spring (G), additional travel (A) and serrated shaft (S). Photos / Images / Drawings: ADC225GAS-24 Actuator Page 84

85 ENGINE MANUFACTURER: KUBOTA Engine Model Actuator Governor MSP Accessories PIB Customer Part Number D905, D1005, ALR190-K04-12/ D1105, D1105T, V1305, V1505 & V1505-T MSP6729 PTI 3000C D1503M, D1703M, ALR190-KM04-12/ D1803M, V2003M & V2403M D722 ADD120S V2203 ADD120S V3300 & V3800 ALR190-K04-12/ MSP6729 PTI 3000C Page 85

86 GAC APPLICATION NOTE Document Title: ALR Series Linear Actuator Customer / OEM: Kubota, Shibaura, Mitsubishi, Farymann, Isuzu, Yanmar and Perkins Application(s): Power Generation, Agricultural, Construction, Industrial, Stationary Power Engine Make / Model / Displacement / See Application Chart Rating: Equipment Make / Model: Various Fuel System Type & Make / Model: Diesel, Inline and Unit Pumps Operating Speed(s): 1500 / 1800 RPM operating, 600 RPM idle, variable range from RPM etc Battery Voltage: 12 or 24V Installed or Recommended Products: Actuator ALR190 Series Governor Light Force: ECC328, ESD2402, ESD5520E, ESD5120, ESD5500-II, ESD5570E, ESD /24 depending on features needed. Magnetic Speed Pickup Various Summary / Details / Notes: The ALR190 Series Integral Actuator is designed to mount directly onto various injection Pumps on small engines. No external linkage or brackets are required for its installation. When de-energized the ALR190 Series actuator provides the function of a fuel shutoff solenoid. This is accomplished by a n internal spring loading the fuel-rack to the no fuel position. Installing the ALR190 Series actuator does not defeat the engine s mechanical governor operation. During the installation process, the mechanical governor is set rpm higher than the electric governor s operating speed and acts as over-speed protection and enginepower limiter within the engine manufacturers specifications. The electromechanical design used in the ALR190 Series is field proven and provides a proportional actuator movement based on the actuator coil current. Photos / Images / Drawings: 1 Kubota: ALR190-K04-XX Page 86

87 2 Mitsubishi L and S Series Engines: ALR190-M04-XX 3 Farymann 18 Series Engines: ALR190-F04-XX 4 Isuzu C and L Series Engines: ALR190-I03-XX Page 87

88 5 Yanmar TNV Series Engines: ALR190-Y04-XX 6 Perkins 404 and 403 Series Engines: ALR190-P04-XX ALR190-P Page 88

89 Applications Chart All Models Connector Types Page 89

90 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC Actuator on Kubota D722 Kubota D722 Diesel RPM 12V Actuator - ADD120S-12 or ADC120S-12 Summary / Details / Notes: Photos / Images / Drawings: 1- Actuator ADD120S-12 and ADC120S-12 Page 90

91 GAC APPLICATION NOTE Document Title: GAC Actuator on Kubota V2203 Engine Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Kubota V2203 Engine Diesel RPM 12V Actuator - ADD120S ADD120S-12 Actuator on Kubota V2203 ADD120S-12 Actuator Page 91

92 ENGINE MANUFACTURER: LIMMAT Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 12 CYLINDER ADB ESD5500E 1002 RSC SSW Page 92

93 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Passenger Boat with variable pitch propeller and GAC Electronic Governor Limmat Marine Control 12 Cylinder Diesel, Mechanical Governor, Inline Pump Variable 24 V Actuator ADB225 Governor - ESD5500E EAM / Other - RSC671, SSW675 ESD used for governing with the RSC for precise acceleration / deceleration control. The SSW used for crank / over speed switches. Photos / Images / Drawings: 1 Passenger Boat with Variable Pitch Propeller Page 93

94 2 Marine Controls ESD5500E RSC671 SSW Actuator ADB225 Page 94

95 ENGINE MANUFACTURER: LOMBARDINI Engine Model Actuator Governor MSP Accessories PIB Customer Part Number LDW 2004 ADC120S Page 95

96 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Mobile Loader Application Witschi CMT Mobile Loader Lombardini LDW 2004, 4 cylinder, 2.1L Witschi CMT Loader Diesel 3000 RPM 12 V Actuator ADC120S-12 1 CMT Loader 2 ADC120S-12 ADC120S-12 3 Loader Dashboard 4 Loader Electric Foot Pedal Page 96

97 ENGINE MANUFACTURER: MAN Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 0824 & 0826 ADD120S & 2866 ACE275HD ACB275H ACE275HM ESD ESD ESD ESD ESD ESD SDG 4124/ MSP6723C PTI 3000C BR200 LE1400 ADD120S BR200 LE1400 CH1400-L EC EC EC KT278-1 E LE E LK275 E SP202 E Page 97

98 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC ADD120S-24 Actuator on MAN 0824 and 0826 Engines MAN 0824 and 0826 Diesel 24V Actuator - ADD120S-24 Summary / Details / Notes: Photos / Images / Drawings: 1- Schematic of ADD120S-24 on MAN engine Page 98

99 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: GAC ACE275HD-24 Actuator on MAN 2842 and 2866 Engines MAN 2842 and 2866 Diesel, Inline Pump 1500 / 1800 RPM 24V Actuator - ACE275HD-24 The HD Version includes heavy duty bearings received by MAN for durability. 1- ACE275HD-24 Actuator on a MAN ACE275HD-24 Actuator on a MAN 2866 Engine ACE275H ACE275HD-24 Page 99

100 ENGINE MANUFACTURER: MILITARY Engine Model Actuator Governor MSP Accessories PIB Customer Part Number ESD John Deere ADC F151 & AVR TF151 AVR400 LSS100 LSS400 TCM100 TCM102 TCM400 PCI102 MSP6735 PTI 3000C MSP6728 PTI 3000C CH113 CH114 Page 100

101 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: L-3 Westwood/CND 30/60 kw Military Generator Army Mobile Electrical Power Power Generation 30 kw: John Deere 40457F151, 4 cycle, 4 cylinder, 3.9 L 60 kw: John Deere 6068TF151, 4 cycle, 6 cylinder, 5.9 L L-3 Westwood / Cherokee Nation Generator MEP Part Number NSN Description 806B kw; 50/60 Hz 816B kw; 400 Hz 805B kw; 50/60 Hz 815B kw; 400 Hz Diesel, Engine Mounted Pump, JP Hz 2000 RPM 50/60 Hz 1800 RPM 24 VDC Input GAC Part Number NSN Description ESD Governor - ADC ( ) Actuator, Stanadyne D-Series AVR Voltage Regulator (50/60 Hz) AVR Voltage Regulator (400 Hz) LSS Load Sharing (50/60 Hz) LSS Load Sharing (400 Hz) TCM I/O Interface (50/60 Hz) TCM Main Backplane Interconnect TCM I/O Interface (400 Hz) PCI Power Supply MSP Magnetic Speed Pickup MSP Magnetic Speed Pickup CH113 ( ) Cable Harness CH114 ( ) Cable Harness Page 101

102 Summary / Details / Notes: The 60 kw is called MEP 806B for 50/60 Hz applications and MEP 816B for 400 Hz applications. The 30 kw model is called MEP 805B for 50/60 Hz applications and MEP 815B for 400 Hz applications. Skid and trailer mount configurations are available. 30 kw 50/60 Hz: The 30kW TQG Generator Set, MEP-805B, is a fully enclosed, selfcontained, skid-mounted, portable unit. It is equipped with controls, instruments, and accessories necessary for operation as single unit or in parallel with another unit of the same class and mode. The generator set includes a diesel engine, brushless generator, cooling system, excitation system, governing system, fuel system, 24 VDC starting system, DCS, and fault system. The generator set is designed to be used with any piece of equipment requiring a medium source of AC power and operates in a Hot and Basic climatic condition range of -25 F to +120 F. This generator set is mobile and requires forklift support. 30 kw 400 Hz: The 30kW TQG Generator Set, MEP-815B, is a fully enclosed, selfcontained, skid-mounted, portable unit. It is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set includes a diesel engine, brushless generator, cooling system, excitation system, governing system, fuel system, and 24VDC starting system, DCS, and fault system. The generator set is designed to be used with any piece of equipment requiring a medium source of AC power and operates in a Hot and Basic climatic condition range of -25 F to +120 F. This generator set is mobile and requires forklift support. 60 kw 50/60 Hz: The 60kW TQG Generator Set, MEP-806B, is a fully enclosed, selfcontained, skid-mounted, portable unit. It is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set includes a diesel engine, brushless generator, cooling system, excitation system, governing system, fuel system, 24 VDC starting system DCS, and fault system. The generator set is designed to be used with any piece of equipment requiring a medium source of AC power and operates in a Hot and Basic climatic condition range of -25 F to +120 F. This generator set is mobile and requires forklift support. 60 kw 400 Hz: The 60kW TQG Generator Set, MEP-816B, is a fully enclosed, selfcontained, skid-mounted, portable unit. It is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set includes a diesel engine, brushless generator, cooling system, excitation system, governing system, fuel system, 24VDC starting system, DCS, and fault system. The generator set is designed to be used with any piece of equipment requiring a medium source of AC power and operates in a Hot and Basic climatic condition range of -25 F to +120 F. This generator set is mobile and requires forklift support. Page 102

103 Photos / Images / Drawings: LSS100 (LSS400) Load Sharing Synchronizing Unit 50/60Hz (400Hz) Figure 1 GAC Products in Generator Control Cabinet ESD5551 Speed Control Unit TCM102 Backplane AVR100 (or 400) Auto Voltage Regulator TCM100 (or 400) I/O Module PCI102 5 Volt DC Power Supply Figure 2 End Product Page 103

104 Figure 3 30 kw, 50/60 Hz Generator Example Figure 4 30 kw, 400 Hz Generator Example Page 104

105 Figure 5 60 kw, 50/60 Hz Generator Example Figure 6 60 kw, 400 Hz Generator Example Page 105

106 Figure 8 30 kw 50/60 Hz Specs Figure 9 30 kw 400 Hz Specs Page 106

107 Figure kw 50/60 Hz Specs Figure kw 400 Hz Specs Page 107

108 ENGINE MANUFACTURER: MITSUBISHI Engine Model Actuator Governor MSP Accessories PIB Customer Part Number L3E-V363JGH EDG EAM S4L2 SDG C BP ALR190-M ALR190-M BP MSP6738 PTI 3000C BP Page 108

109 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Variable Speed DC Generator Power Generation Mitsubishi L3E-V363JGH Diesel Variable Range from RPM 12 or 24V Governor EDG6000 Interface Module - EAM208 The EAM208 is an accessory module which provides an output proportional to power based on the current input from the variable speed DC generator. The module does this with an integrated current transformer that is designed to operate at nominal 100 Amps, max 200 Amps. The integrated current gain potentiometer provides a method of adjusting the gain response of the current input with respect to the variable speed output of 0-8VDC. The EAM208 also features a meter output for external power level indication that can be scaled using an integrated calibration potentiometer to coincide with the actual governor output. The module is designed for 24V operation, with a range of 18 to 32 VDC. It is a perfect complement to the EDG6000 which has a voltage input for variable speed operation and includes multiple-pid capability (across entire speed and duty cycle range) for perfect performance under all operating conditions. EDG6000 The EDG6000 is a digital governor designed for industrial engine applications from generator sets, and mechanical drives, to pumps or compressors. Standard features include: Full PID across the engine speed and load range Variable speed input resistive or voltage Three fixed speeds (1 idle) and variable speed Configurable over-speed output AUX Input for Synchronizing and Load Sharing RS232 and CAN J1939 Communications SmartVU software (no special adapter required) Page 109

110 Photos / Images / Drawings: 1 Mitsubishi L3E Gen-Drive Engine 2 Mitsubishi L3E: SFC -g/kw-hr Page 110

111 3 Example: Variable Speed DC Generator Schematic VDC EDG6000 Digital Governor Oil Pressure Engine Temp. Magnetic Pick-Up AUX Variable Speed Input Crank Pre-Heat Speed Sensor Engine Fuel Solenoid Fuse Max 20A Actuator Max 20A Power On - Off Generator 48 VDC + - Battery + - EAM208 Interface Module Battery Pack Load Page 111

112 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Miller Welder Big Blue Series with SDG/ALR Miller Electric Manufacturing Company Diesel Welder Mitsubishi S4L2, 1.8L, 4-cylinder In-line, Water-cooled Miller Big Blue Series Diesel, Bosch-type inline 1800 RPM 12V Actuator ALR190-M05-12 Governor SDG Magnetic Speed Pickup MSP6738 The SDG digital speed control is used with the ALR190-M05-12 integrated linear actuator mounted on a Mitsubishi S4L2 engine with Boschtype pump along with an MSP6738 for speed reference. These are used in a series of compact diesel welders to precisely control engine speed in all load conditions. The ALR190-M05-12 (reverse acting, pull actuator) connects directly to the fuel pump in place of the stop solenoid for seamless integration and incredible transient response. The SDG is a powerful, compact, and tamper-proof governor that includes a customerspecific calibration so that every engine off the line performs equivalently. These generators are used by construction contractors, independent rig owners or fleet managers. 1 Completed Welder SDG (Behind Control Panel) Page 112

113 2- ALR Close-Up View 3- Side View of Welder ALR190-M SDG Installed 5 SDG Approximate Location Page 113

114 ENGINE MANUFACTURER: MITSUBISHI HEAVY IND. Engine Model Actuator Governor MSP Accessories PIB Customer Part Number S6R2 Series ESD5500E ADC225S KT MSP6827C PTI 3000C S4S & S6S ADD ACD175A 4149 ADD175A-12/ ESD ESD ESD MSP6722C PTI 3000C MSP6728C PTI 3000C KT175-AR S12A2, S12R & ACB S16R ESD MSP6728C PTI 3000C L Series & K Series ADD225S-12/ ESD / MSP6728C PTI 3000C S6A3, S6B3, S6R ESD5500E 1002 ADD225S KT193 MSP6728C PTI 3000C Page 114

115 GAC APPLICATION NOTE Document Title: Volvo D30 (MHI S6R2) Customer / OEM: Volvo Penta Application(s): Marine Propulsion / Generator Drive Engine Make / Model / Displacement / Mitsubishi S6R2, 24.5L In-Line 6 Cylinder Power Ratings Range from 480 Rating: to 759 kw at 1500 RPM Equipment Make / Model: Fuel System Type & Make / Model: Diesel, In-line Operating Speed(s): 1500 / 1800 RPM and Variable Speed Battery Voltage: 24V Installed or Recommended Products: Actuator ADC225S-24 (Volvo Part Number ) Governor - ESD5500E (Volvo Part Number ) Magnetic Speed Sensor - MSP6827C Actuator Mounting Kit KT193 (Volvo Part Number ) Summary / Details / Notes: The MHI S6R2 engine series fit with a GAC electronic governor systems for superior speed control serves in gen-sets and marine propulsion applications. Photos / Images / Drawings: 1 Volvo D30 (MHI S6R2) Engine with GAC Governor and Actuator on PS Pump KT193 Installation Kit ADD225S-24 Actuator Page 115

116 Volvo D30 (MHI S6R2) Engine with GAC Governor and Actuator on PS Pump GAC Actuator and Governor Kits on Volvo-MHI Engines for Retrofit Applications Engine Actuator Mounting Kit Governor MSP D25A ADD225S-24 KT193 ESD5500E MSP6728C D30A ADD225S-24 KT193 ESD5500E MSP6728C D34A ACB2001 No kit available ESD5330 MSP6728C D49A ACB2001 No kit available ESD5330 MSP6728C D65A ACB2001 No kit available ESD5330 MSP6728C Page 116

117 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: GAC on S4S and S6S MHI Mitsubishi Heavy Ind. 50 Hz Gen. Set 42 HP at 1500 RPM S4S 4 cyl. 3.31L and S6S Diesel, Zexel Inline Injection Pump 1500 / 1800 RPM 12 or 24V Actuator - ADD225, ACD175A, or ADD175A-12/24 Governor - ESD5111, ESD5221 or ESD5550 Magnetic Speed Pickup - MSP6722C or MSP6728C Mounting Kit - KT175-AR Photos / Images / Drawings: 1- S4S Engine Page 117

118 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Installation Instructions for MHI S4S Mitsubishi Heavy Ind. 50 Hz Gen. Set 42 HP at 1500 RPM S4S 4 cyl. 3.31L Zexel In-Line Injection Pump 1500 / 1800 RPM Actuator ADD175A or ACD175A Mounting Kits KT175-RS-R and KT Mounting Kit KT175-RS-R Connect the link rack to the fuel rack. The gasket and adaptor plate are then screwed into the mechanical Mounting Kit KT289 includes a link assembly, a spring, spring retainer, 6 screws and washers. 2- Mounting Kit KT Put the spring retainer and spring onto the link rack. 2. Mount the link assembly to the link rack with shut-off plate oriented upwards. 3. Place the spring retainer (1) over the fuel rack and slide it to the body of the fuel pump (see Figure 1-1). Slide the fuel rack return spring (2) over the fuel rack and against the spring retainer. Attach the rack connection link assembly (4-7) to the fuel rack with two M5 X 10 mm long retaining screws (3) that include patches of Loctite adhesive. Torque the screws to 3-4 NM. Page 118

119 4. Remove the upper actuator cover (8) and o ring seal (25). Mount the actuator and gasket (29) to the adaptor plate using the 4 M6 x 16mm screws (15) and spring washers (16). Torque all four mounting screws to 5-6 NM. Verify that the fuel rack assembly moves in and out freely inside the upper cavity of the actuator. NOTE: If there is not a hex key access slot (Figure 1-5), remove the operating lever (17) by loosening the hex head screw (11). Operating lever LES Carefully loosen screw (11) and (20) over the slotted portion of the adjustment plate so that the operating lever bearing assembly (21) can be moved away from the fuel rack connection link. Ensure that the fuel rack is as far out of the pump as possible. Rotate the operating lever (17) out from the actuator until it stops (the armature of the actuator will be in contact with the lower cover (9)) and hold in this position. Rotate the adjustment plate and lever bearing assembly (21) in towards the fuel rack so that contact between the bearing and rack connection link is made. Continue to push in an additional 1 to 2 mm. While holding this position torque the operating lever assembly shaft screw (11) and screw (20) to 4-6 NM. Page 119

120 6. Inspect the assembly to ensure all screws are tight and the fuel rack moves smoothly without any binding. Push in the fuel rack manually to the full fuel position and rotate the fuel shut off lever (22) to minimum fuel to confirm that the shut off lever contacts the metal plate (6) on the fuel rack connector assembly and forces the fuel rack to minimum position. 7. The operating lever has a maximum fuel adjustment set screw (23) which can be used to restrict the fuel rack travel. 8. Install cover plates. The governor is installed inside of a case and then wired in. Page 120

121 Item Qty. Description GAC P/N 1 1 Spring retainer RT Fuel Rack return spring SP M5x10 BTNHD hex screw HW Rack Connection Link Assembly LSK Upper Actuator Cover CV Lower Actuator Cover CV Plug, Hex Socket 9/16-18 w/o ring PG Hex head screw M5x.8x10 Z 8.8 DIN933 HW M5 EXT LOCKWASHER HW Socket head screw 14 1 Actuator operating shaft 15 4 SCH CAP SCR, M6x16, Z, 8.8, DIN912 HW CRVD SPRING WASHER, M6, Z, DIN137A HW Lever, adjusting assembly LES Socket Head Screw M5x12 HW Flat washer M5 HW Hex head screw 21 1 Level bearing assembly 22 1 Fuel shut off lever 23 1 Max fuel adjustment set screw 24 1 Hex nut 25 1 Seal, O-ring profiled 175 UPR CVR SE Socket head cap screw M4x.7x12 HW LKWIRE, M4x.7x12 mm HW Gasket (lower actuator cover) GA Gasket (actuator to mechanical mounting plate GA196 Page 121

122 Page 122

123 GAC APPLICATION NOTE Document Title: GAC on S12A2, S12R, and S16R MHI Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Mitsubishi Heavy Ind. Gen-Set, Industrial and Marine S12R 2992 in 3 / 49L V12 S16R 3989 in 3 / 65.37L V16 Diesel, In-Line 1500 RPM, 1800 RPM RPM Over-speed 24 VDC Actuator - ACB2001 Governor - ESD5340 Magnetic Speed Pickup - MSP6728C The ESD5340 Governor - Offers Superior Full Fuel Control From Rated Operating Speed to Low Idle Due to Its Unique Combination of Features Like Dual Gain Adjustment, One for Idle and One for Operating Speed, with Independently Adjustable Acceleration and Deceleration Speed Ramping Controls. The ESD5340 Also Includes; A Two Element Speed Switch Dual Speed Ramping From Idle to Operating Speed, with Acceleration and Deceleration Adjustments Wide Range Speed Control Compatible Start Fuel Control for Lower Exhaust Emissions Enhanced Start Circuit for Large Bore Engines Variable Speed Governing Accessory Inputs for Load Sharing High Current Controlled Output, Designed for the ACB2001 Dual Gain, One at Idle & One at Operating Speed Adjustable Chop Frequency for Added Stability Photos / Images / Drawings: 1- ESD5340 Governor 2- ACB2001 Actuator 3- MSP6728C Speed Sensor Page 123

124 4 ACB2001 Actuator on MHI S12R V12 Engine (Volvo Penta D49) ACB2001 Linkage w/ 2 BR200 Bearing Rod Ends MSP ACB2001 Actuator on MHI S12A2 V12 Engine (Volvo Penta D34) ACB2001 Page 124

125 MHI - S12R: 2,992 Cubic Inch / 49L Displacement V12 MHI S16R-PTA; 3,989 Cubic Inch / 65.37L Displacement V16 Page 125

126 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on L-Series and K-Series MHI Mitsubishi Heavy Ind. L-Series and K-Series Diesel 5.4 to 20.4 HP, RPM, L- Series 12 or 24V Actuator - ADD225S-12/24 Governor - ESD /24 Magnetic Speed Pickup - MSP6728C Summary / Details / Notes: Photos / Images / Drawings: 1- Mitsubishi L and K Series Engines Page 126

127 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC on S6A3, S6B3, and S6R MHI Mitsubishi Heavy Ind. S6A3, S6B3, and S6R Diesel RPM, S6A RPM, S6B3 835 HP prime 1800 RPM, S6R 24V Actuator - ADD225S-24 Governor - ESD5500E Magnetic Speed Pickup - MSP6728C Mounting Kit - KT Summary / Details / Notes: Photos / Images / Drawings: 1- S6A3, S6B3, and S6R Engines Page 127

128 ENGINE MANUFACTURER: MTU Customer Part Number Cross Reference Notes Engine Model Actuator Governor MSP Accessories PIB 183 LCC109B 1089 RSC ACE275H & 440 HP EDG ADC225S KT PCA Load Anticipation Module LAM101 PCA PCA Filter Board for EGS104B MSP677 PTI 3000C ESD5221A EGS104B Caseless EGS104B MRM KT KT ACB275C PCA DP MPP4102G2-TD- 352/694 plus M MRM100A KT Page 128

129 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Diesel-Electric Locomotive Control Zermatt-Bahn Locomotive MTU 183, V-12, L Diesel, Inline Pump Variable 24 V Actuator ACE275H EAM / Other LCC109B, RSC671 Summary / Details / Notes: Photos / Images / Drawings: 1 Locomotive Page 129

130 2 ACE275H ACE275 3 LCC109B LCC109 RSC671 Page 130

131 GAC APPLICATION NOTE Document Title: Wood Chipper Installation with EDG5500 and 225S Customer / OEM: LiPPEL - Brazil Application(s): Wood Chipper Engine Make / Model / Displacement / Rating: MTU 447, 440HP Equipment Make / Model: Forestry Drum Wood Chipper PTML 350/550 x 800 Fuel System Type & Make / Model: Diesel, Bosch Inline Fuel Pump Operating Speed(s): 1800 RPM Battery Voltage: 24V Installed or Recommended Products: Actuator ADC225S-24 Governor EDG5500 Summary / Details / Notes: Photos / Images / Drawings: The LiPPEL wood chipped uses the EDG5500 to precisely control engine speed even under varying loads from the conveyor. It features remote control capability and a high throughput. More info can be found here: 1 Complete Wood Chipper Page 131

132 EDG EDG ADC225S-24, Fuel Pump Side View ADC225S-24 Page 132

133 ENGINE MANUFACTURER: NOELL Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 6 CYL. ESD ACD RSC Page 133

134 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Container Crane NOELL Crane Systems 6 Cylinder Container Crane Diesel, Bosch Inline Pump 12 or 24V Actuator ACD175-12/24 Governor - ESD5550 Speed Ramping Module - RSC671 Summary / Details / Notes: Photos / Images / Drawings: 1 Container Crane Page 134

135 2 GAC Controls ESD5550 RSC Actuator ACD175-12/24 Page 135

136 ENGINE MANUFACTURER: PERKINS Engine Model Actuator Governor MSP Accessories PIB Customer Part Number ADC ESD ESD ESD5522E 1002E ESD MSP6728C PTI 3000C EC ADC ADD120S 2010 KT190 PTI 5060 ESD ESD ESD5522E 1002E ESD MSP6728C PTI 3000C EC ADC MSP6723C PTI 3000C ESD ESD ESD5522E 1002E ESD MSP6728C PTI 3000C EC ADC ADD120S 2010 MSP6723C PTI 3000C KT190 PTI 5060 ESD ESD ESD5522E 1002E ESD MSP6728C PTI 3000C EC SERIES EAM (TAG) ACD175A 4149 KT A MSP6724 PTI 3000C Page 136

137 ENGINE MANUFACTURER: PERKINS (Continued) Engine Model Actuator Governor MSP Accessories PIB Customer Part Number 2006 ACE275HD KT A MSP6728 PTI 3000C 2800 SERIES EAM (TA) ACE275HD ACD175A 4149 KT A 3012 SERIES ADD225S MSP6728C PTI 3000C 4006, 4008 & 4016 RPR102 MXSB44-STM ATB552T2N ATB652T2N ATB753T3N AFR210 PUG4144 ICM200-6/ PUG4143 STE101 SOX103 CL600 SPW100 GR104 SCI TAG2 ACB C ENGINE ESD E ESD E Vista A ADD103B B317 Page 137

138 GAC APPLICATION NOTE Document Title: Perkins Engine with Stanadyne Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Perkins (T) with Stanadyne 3 cylinder, 2.5 liter Diesel, Stanadyne Rotary Pump 1500 / 1800 RPM 12 or 24V Actuator - ADC100 Governors - ESD2244, ESD5120, ESD5522E, or ESD5570 Magnetic Speed Pickup - MSP6728C and EC1350 Mounted directly on pump 1- Perkins Engine with Stanadyne rotary pump 2- Perkins Engine ratings Page 138

139 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Perkins Engine with Stanadyne CAV Perkins (T) with Stanadyne CAV Diesel, Stanadyne Rotary Pump RPM 12, 24 or 32 V Actuator - ADC100 or ADD120S Governors - ESD2244, ESD5120, ESD5522E, or ESD5570 Magnetic Speed Pickup - MSP6728C and EC1350 Mounting Kit - KT190 KT190 installation guide- PTI Perkins Engine 2-GAC Actuator on Stanadyne Rotary Pump Page 139

140 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Perkins 1004 Engine with Stanadyne Perkins (TW) with Stanadyne Diesel, Stanadyne Rotary Pump RPM 12 or 24V Actuator - ADC100 Governor - ESD2244, ESD5120, ESD5522E, or ESD5570 Magnetic Speed Pickup - MSP6728C, EC1350, or MSP6723C with M16x1.5 thread Mounted directly on pump 1- Perkins Engine with Stanadyne rotary pump and ADC100 Actuator Page 140

141 GAC APPLICATION NOTE Document Title: Perkins 1006 Engine with Stanadyne CAV Customer / OEM: Perkins Application(s): Engine Make / Model / Displacement / (TW) with Stanadyne CAV 6 cylinder in-line Rating: Equipment Make / Model: Fuel System Type & Make / Model: Diesel, Stanadyne Rotary Pump Operating Speed(s): RPM Battery Voltage: 12 or 24V or 32 Installed or Recommended Products: Actuator - ADC100 or ADD120S Governor - ESD2244, ESD5120, ESD5522E, or ESD5570 Magnetic Speed Pickup - MSP6728C, EC1350, or MSP6723C with M16x1.5 thread Mounting Kit - KT190 Summary / Details / Notes: Mounted directly on pump Photos / Images / Drawings: 1- Perkins Engine and Stanadyne Pump with ADC100 Actuator 2- Engine Ratings Page 141

142 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: GAC to Perkins INTERFACE MODULE Perkins Engine Control System 1300 series BHP Interface Module - EAM115 The EAM115 is an interface module that provides conditioned electrical signals for Perkins1300 Series engine/genset applications (Edi 6e gen set). A typical application is where a GAC load sharing/ synchronization system is to be connected to such a Perkins engine control system. The DC supply for the interface comes from the common battery source for the engine control and the accessory controls. The input to the module (Terminal D) is typically 5.0V DC, which represents the load sharing, and synchronization signals. The output of the EAM115 to the Perkins control is a 2.5V DC signal based on the Perkins 5.0V DC reference signal. 1- Perkins 1300 Series Engine 2- EAM115 Interface Module Page 142

143 GAC APPLICATION NOTE Document Title: Perkins 1306 Engine with Bosch P Pump Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Perkins Gen. Set 1306 (TAG) Diesel, Bosch P Inline Pump 246 kw, RPM 261 kw, RPM 12 or 24V Actuator - ACD175A Magnetic Speed Pickup - MSP6724 with ¾-16 UNF Mounting Kit - KT275 Photos / Images / Drawings: 1- Perkins 1306 Engine 2- MSP6724 Page 143

144 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Perkins 2006 Engine with Bosch P Pump Perkins Gen. Set 2006 (TA) Diesel, Bosch P Inline Pump RPM RPM 24V Actuator - ACE275HD-24 Magnetic Speed Pickup - MSP6728 with 5/8-18 UNF Mounting Kit - KT Perkins 2006 Engine and Bosch P pump Page 144

145 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: GAC to Perkins INTERFACE MODULE Perkins Engine Control System 2800 Series Diesel kw 24VDC Interface Module - EAM113 The EAM113 interface module is designed to be used between the PERKINS 2800 series engine control and an external control such as a variable speed input or a Load sharing and Synchronizing system. The output of the EAM113 is a current sinking PWM signal that controls the PERKINS engine control. The EAM113 has two inputs, a 4-20 ma input as well as a 5.0V DC input. The 4-20 ma input serves to provide a wide range of PWM for maximum changes at the PERKINS control. The 5.0vdc input is a limited range PWM output around 50% duty cycle for trimming of the speed for such usages as GAC load sharing and synchronizing. Photos / Images / Drawings: A single potentiometer adjustment allows the range of the input signal s effect on the PERKINS control to be limited from maximum to minimum PWM duty cycle. The PWM frequency is fixed at 500 Hz. Supply voltage for the interface is the same 24V DC battery that supplies the PERKINS system. 1- Perkins 2800 Series Engine 2- EAM113 Interface Module Page 145

146 GAC APPLICATION NOTE Document Title: Perkins 3008 Engine with Bosch P Pump Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Perkins 3008 (TA) with Bosch P Diesel, Bosch P Inline Pump 468 kw, RPM 24V Actuator - ACE275HD-24 or ACD175A Mounting Kit - KT Perkins 3008 Engine and Bosch P pump 2- Engine Ratings Page 146

147 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: ADD225 Actuator and Installation Kit for Perkins 3012 Series Engines Perkins Power Generation L V-12 Diesel 550 kw, RPM 24 VDC Actuator ADD225S-24 Magnetic Speed Sensor MSP6728C Engine with CAV Maximec fuel pump (to stop lever) Photos / Images / Drawings: 1 Actuator and Installation Kit ADD225 Page 147

148 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Mayphil Spark Ignited Gas Engines Mayphil Gas Centre of Excellence for Perkins 4000 Series Engines Power Generation Perkins 22.9L (1398 in 3 ) 4006 in-line 6 cylinder series Perkins 30.6L (1865 in 3 ) 4008 in-line 8 cylinder series Perkins 61.1L (3729 in 3 ) 4016 V-16 cylinder series gas engines Air/Fuel mixer with zero pressure regulator and mixture adjustment Actuator throttle body, Ignition system with individual cylinder ignition coils, spark plugs and electronic engine Governor / 1800 RPM RPM, RPM, 4008 inline RPM, 4016 V-16 24V Zero pressure gas regulator GAC RPR102 Venturi mixer and fuel control valve assembly GAC MXSB44-STM Actuator throttle body GAC ATB552T2N2-24, ATB652T2N2-24 and ATB753T3N Venturi mixer-control / engine speed governor GAC AFR210 Oxygen Sensor GAC SOX103 Exhaust gas temperature sensor GAC STE101 Ignition Control Module GAC ICM200-6/8 Ignition Coils GAC CL600 Spark Plug Wires GAC SPW100 Camshaft trigger wheel GAC GR104 Camshaft sensor GAC SCI101 From their UK headquarters in South Wales, Mayphil and their regional facilities have been appointed Perkins 4000 Series Centre of Excellence for engines capable of operating on a wide range of methane based gases: landfill gas, digester gas biogas and coal bed mine gas. 1 Mayphil / Perkins 4000 Series Gas Engines 4006 Series 4008 Series 4016 Series Page 148

149 2 GAC ESD5500 Series Governor - and Actuator Throttle Body On Mayphil / Perkins 4006 Engine prepared for shipment. Page 149

150 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Dorman 6 SETCA 2 / Perkins 4006 TAG2 Engine Perkins / Dorman Industrial, Gen-set Engine 4006 TAG2 6 Cylinder 22.9L, 587 kw at 1500 RPM Diesel 1500 RPM 24V Actuator ACB2001 Governor ESD5330 (Standard) or ESD5340 (Full Fuel at Start-up) The Perkins Engine Company Limited acquired Dorman Diesels of Stafford; they incorporated the SE engines into the Perkins system as the 4000 Series. Photos / Images / Drawings: 1 Dorman 6 SETCA 2 / Perkins 4006 TAG2 Engine GAC - ACB2001 Actuator Page 150

151 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Perkins Vista A Delphi DPA with ADD103B Perkins Vista A 1453 Diesel, Delphi DPG Pump 12 or 24V Actuator - ADD103B 12/ F570T Perkins Vista A 30 KVA Delphi DPA Fuel Pump. P/N 2643B317 Page 151

152 ENGINE MANUFACTURER: SCANIA Engine Model Actuator Governor MSP Accessories PIB Customer Part Number D9, D11, DSC 14 & DSI 14 ADC225S ESD D ESD5500E 1002E MSP675 PIC 3000C (Saab) Scania ACE275K D DSC1004 Scania 12L ATB652T2N1-24V 2080 Scania S6 EAM A Sanfirden ESD5526E 1002E SGI-12-ST ATB MSP677 PTI 3000C EC1100 CH1204-L CH1206-S PCI ACB275H KT CH1203-B RSC CH1206A-L CH DSC DSC1002C DSC DSC DSC DSC1002C DSC DSC1002C DSC1002C Page 152

153 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: GAC Equipment on Scania Scania D9, D11, DSC 14, DSI 14 Diesel 700 RPM low idle, variable range from RPM 24V Actuator - ADC225S-24 Governor - ESD5131 or ESD5500E Magnetic Speed Pickup - MSP675 Summary / Details / Notes: Photos / Images / Drawings: 1 Actuator ADC225S-24 2 Control Unit ESD5131 or ESD5500E 3 Speed Sensor MSP675 Page 153

154 1 Actuator ADC225S-24 2 Control Unit ESD5131 or ESD5500E 3 Speed Sensor MSP675 1 Actuator ADC225S-24 2 Control Unit ESD Speed Sensor MSP675 Page 154

155 1 Actuator ADC225S-24 2 Control Unit ESD Speed Sensor MSP675 Page 155

156 GAC APPLICATION NOTE Document Title: DSC1000 Series Engine Control System Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Scania, BEML etc Marine, Power Generation, Off Road Mobile Equipment Various Diesel, Bosch Inline P-Pump 800 RPM idle, variable range from RPM 24V Actuator ACE275K-24 Position Feedback Sensor Heavy Duty Bearings Manual Shut-Off Governor DSC1004 Cranking Fuel and Crank Termination Adjustments Speed Ramping Fully Programmable GDS Software Fuel Mapping Based On RPM and Boost Pressure / Boost Limits Temperature Dependent Start Fuel Temperature dependent Torque Curve (De-Rated Temp. Control) Fault Codes / Fault Logging / MIL w/ Flash Codes Load Sharing / Synchronizer Input Droop or Isochronous Selection Oil, Air and Exhaust Temp. Measurement w/ Adjustable Thresholds Example of a Marine Installation 1 The MonMouth Out of Weehaken, N.J. Page 156

157 2 DSC1004 Controller Panel Installation DSC1004 Controller 3 ACE275K Actuator Mounted on Bosch P Pump ACE275K Actuator Page 157

158 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Scania 12 Liter Gas Engine with GAC Electronic Governor Scania 12L Gas Engine Natural Gas 24V Actuator - ATB652T3N1-24 SCANIA 12 liter gas engine with GAC electronic governor using an ATB652T3N1-24V Integral electric throttle Photos / Images / Drawings: Electric Throttle ATB652T3N1-24 Page 158

159 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: GAC to Scania S6 Interface Module S6 Engine Control Interface Module - EAM127 The EAM127 is an electronic interface module designed for use with the SCANIA S6 engine control system. The module accepts a nominal 5 VDC input signal and converts this signal to a VDC analog signal for the S6 control across a galvanic isolated barrier. Typical usage is as a signal conditioner between a GAC auto-synchronizer / load sharing system and the S6 engine control. The power to operate the interface comes from the 24 VDC on the COO module. 1- EAM127 Interface Module Page 159

160 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Sanfirden Bio Gas Engine - Scania SGI-12-ST Sanfirden / Scania Gen-Set Scania 12L SGI-12-ST / 205 kw at 50 Hz and 220 kw at 60 Hz LNG, CNG, LBG, Natural Gas. 45% to 60% Methane 1500 / 1800 RPM 12 or 24 V Actuator - ATB T2-65mm Bore Diameter, High Temperature / Sealed with optional positions feedback sensor Governor - ESD5526E Anti-Wind-Up Circuit (for use with ATB gas applications) Switchable Droop Control Start Fuel Control Speed Ramping Soft Coupling Over-speed Control Switch Photos / Images / Drawings: 1 GAC Equipment on Scania SGI-12-ST Bio-Gas Fueled Engine ESD5526 ATB T2 Actuator Page 160

161 ENGINE MANUFACTURER: VOLVO Engine Model Actuator Governor MSP Accessories PIB Customer Part Number TD 420, TAD 420, ADD180G-12/ B TAD 520, TAD 531, TAD 720 & TAD 731 D5A & D7A ADD180G-12/ B D25A &D30A ESD5500E KT193 ADD225S MSP6728C PTI 3000C D34A, D49A & D65A ESD E ACB C MSP6728C PTI 3000C TD610, TWD610, ACB275H D TD710, TWD710, TAD721, TAD730, ACD175A TD740, TD741, TD1010, TAD1030, ESD5500E TAD1031, TAD1032, MSP6728C PTI 3000C TWD1211, KT A TAD1230, TAD1231 & TAD1233 KT A TAD 520 & TAD 720 ADD LE ACB ESD5500E MSP679 PTI 3000C ESD5500E ACB275D LE ESD5500E ESD5500E LSM672N LSM201N SYC Page 161

162 ENGINE MANUFACTURER: VOLVO (Continued) Engine Model Actuator Governor MSP Accessories PIB Customer Part Number ESD5500E TP EGS EGS ACE275K EC MPP-4102-G2-24V-30S-5K EC MSP6732C PTI 3000C LE KT ACE275H KT ADD EC ACE275H Page 162

163 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: ADD180G-12/24 Engine Mounted Actuator Volvo / Deutz Marine Gen-set and Industrial Applications Volvo Industrial: 4.76L 4 Cylinder and 7.15L 6 Cylinder TD 420, TAD 420, TAD 520, TAD 531, TAD 720 and TAD 731 engines Volvo Marine Gen-Set: D5A and D7A Engines Deutz: 1012, 1013 and 2012 engines Marine Gen-set and Industrial Applications Diesel, Engine Mounted Pump 1500 / 1800 RPM 12 or 24V Actuator ADD180G-12/24 Governor ESD5500E, ESD5111, ESD5500-II, or ESD5550 The 180 SERIES Integral Actuator is designed to mount directly to Deutz 1013/2012 and Volvo 520/720 engines. The existing mechanical governor is removed from the engine and the 180 SERIES integral actuator is mounted in its place. 1 ADD180G Installed on a Volvo engine GAC ADD180G Actuator installed on Volvo engine Page 163

164 GAC APPLICATION NOTE Document Title: Volvo D30 (MHI S6R2) Customer / OEM: Volvo Penta Application(s): Marine Propulsion / Generator Drive Engine Make / Model / Displacement / Mitsubishi S6R2, 24.5L In-Line 6 Cylinder Power Ratings Range from 480 Rating: to 759 kw at 1500 RPM Equipment Make / Model: Fuel System Type & Make / Model: Diesel Operating Speed(s): 1500 / 1800 RPM and Variable Speed Battery Voltage: 24V Installed or Recommended Products: Actuator ADC225S-24 (Volvo Part Number ) Governor ESD5500E (Volvo Part Number ) Magnetic Speed Pickup - MSP6827C Mounting Kit KT 193 (Volvo Part Number ) Summary / Details / Notes: The MHI S6R2 engine series fit with a GAC electronic governor systems for superior speed control serves in gen-sets and marine propulsion applications. Photos / Images / Drawings: 1 Volvo D30 (MHI S6R2) Engine with GAC Governor and Actuator on PS Pump KT193 Installation Kit ADD225S-24 Page 164

165 Volvo D30 (MHI S6R2) Engine with GAC Governor and Actuator on PS Pump GAC Actuator and Governor Kits on Volvo-MHI Engines for Retrofit Applications Engine Actuator Mounting Kit Governor MSP D25A ADD225S-24 KT193 ESD5500E MSP6728C D30A ADD225S-24 KT193 ESD5500E MSP6728C D34A ACB2001 No kit available ESD5330 MSP6728C D49A ACB2001 No kit available ESD5330 MSP6728C D65A ACB2001 No kit available ESD5330 MSP6728C Page 165

166 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: ACB2001 / ESD5330 Marine Applications Volvo Marine Main Propulsion and Generator Drive D34A V12, 33.9L, 964 HP at 1500 RPM and 1126 HP at 1800 RPM D49A V12, 49L, 1319 HP at 1650 RPM D65A - V16, 65.4L, 2190 HP at 1800RPM Multiple Vessel Manufacturers Diesel, In-line Injection Pump 1500 / 1800 RPM operating, variable range from RPM 24V Actuator ACB2001 Governor ESD5330 Magnetic Speed Pickup MSP6728C Photos / Images / Drawings: 1 ACB2001 on Volvo Penta D49 V12 MHI S12R-MPTK Engine. The actuator is mounted on stiff rubber elements (shore 60) and connected to the original MHI linkage with 2-SF8 ball-links, with a manual stop lever. GAC ACB2001 Actuator GAC MSP6728C Magnetic Speed Sensor Magnetic Speed Sensor Page 166

167 GAC APPLICATION NOTE Document Title: ACD Actuator / ESD5500E Governor - Customer / OEM: Volvo Application(s): Industrial, Gen-Set, Marine Engine Make / Model / Displacement / TD/TWD L 6 Cylinder Rating: TD/TWD L 6 Cylinder TAD721, 730 and L 6 Cylinder TD1010, 1030, 1031 and L 6 Cylinder Equipment Make / Model: Multiple applications Fuel System Type & Make / Model: Diesel, MW Pump, Bosch P3000 and P7000 Inline Pumps Operating Speed(s): 1500 / 1800 RPM operating, 600 RPM idle, variable range from RPM etc Battery Voltage: 24V Installed or Recommended Products: Actuator ACD175A-24 or ACB275H-24 Governor ESD5500E Magnetic Speed Pickup MSP6728C Mounting Kit - KT275 or KT276 Summary / Details / Notes: Photos / Images / Drawings: 1 Volvo TAD1032 Engine: 397 HP at 1500 RPM / 390 HP at 1800 RPM GAC ACB275H-24 Actuator Volvo P/N Page 167

168 GAC APPLICATION NOTE Document Title: ADD225 Actuator installation on Volvo TAD 520/720 Engines Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Photos / Images / Drawings: Deutz / Volvo Engine Volvo TAD 520/720 Diesel 102 kw, RPM, 110 kw, RPM, TAD kw, RPM, 163 kw, RPM, TAD720 24V Actuator ADD225 Mounting Kit - KT1213B 1- Volvo TAD 520 and TAD 720 Engines Page 168

169 Page 169

170 ENGINE MANUFACTURER: WANCO Engine Model Actuator Governor MSP Accessories PIB Customer Part Number Wanco- Light Tower TCM Page 170

171 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Wanco Light Tower Wanco Light Towers Multiple Wanco Light Tower Diesel 1800 RPM 12V EAM / Other TCM050 Wanco purchased the TCM050, which is produced and programmed at GAC, and enclosed it in their own rugged exterior for use on their light towers. Features: Fully integrated display and configuration, non-volatile memory for fast recording and real-time clock. Relays starter, pre-heat, fuel, fault Warnings - start, ready-to-load, load energized, crank, fault, and LEDs I/O Low fuel warning, auxiliary shutdown, remote start, magnetic speed pickup 1 Wanco Light Tower 2 Installation Location Page 171

172 3 TCM TCM050 in Case Page 172

173 ENGINE MANUFACTURER: WISCONSIN MOTORS Engine Model Actuator Governor MSP Accessories PIB Customer Part Number TM27 ATB401T1N F MSP 6729 PTI 3000C AFR201 PUG4144 E ICM CL602 MXSB26-STM RPR102 SOX102 SPM201-2B SPW100 JDR100 (Part of panel 4156 A SDU1100 or SDU1101) Page 173

174 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: GAC Equipment for Wisconsin Motors Wisconsin Motors Power Generation, Compression Wisconsin Motors TM27, 4-cylinder, 2.7 L LP or Natural Gas 52 HP, 1500, 1800, RPM 12 V Actuator ATB401T1N-12 Magnetic Speed Pickup MSP 6729 FIMS AFR201, ICM200-4, CL602, MXS B26-STM, RPR102, SOX102, SPM201-2B, SPW100, JDR100 (Part of panel SDU1100 or SDU1101) The use of GAC s FIMS500 fuel management system means the engine is EPA certified to run down to 60% methane content in the fuel. Photos / Images / Drawings: 1 Natural Gas Configuration Variable Speed SPM201-2B ATB401T1N-12 MXSB26-STM Page 174

175 2 Constant Speed Engine SPM201-2B ATB401T1N-12 MXSB26-STM 3 Installed Ignition System CL602 x4 SPW100 x4 SPG x4 ICM200-4 Page 175

176 Page EPA Certificate

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182 ENGINE MANUFACTURER: XICHAI Engine Model Actuator Governor MSP Accessories PIB Customer Part Number YANXU-FORKLIFT DPG100-VS 4168A FP201 Page 182

183 GAC APPLICATION NOTE Document Title: Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Variable Speed Forklift w/ DPG100-VS Xichai Forklift 45kW / 2500 RPM Shandong Kangda BQ Diesel Fuel Injection System 600 RPM to 2500 RPM Pump Mounted, integrated actuator/digital governor DPG100-VS Other Dual trace electric foot pedal FP201 The DPG mounts directly onto the Kangda BQ injection pump and offers superior speed regulation over a variable RPM range. The controller includes torque limiting flexibility and a fully programmable speed/load matrix for customized throttle response / throttle progressions. Its electronic foot peal interface provides the load signal while a ring gear mounted magnetic Pickup provides the speed signal. The DPG s actuator mechanism includes a rack position feedback sensor for precise, closed-loop control of the fuel system. 1 Xichai - Pump / DPG and Foot Pedal Installation DPG100 Installed on a Kangda BQ Fuel Injection System Dual trace electric foot pedal KT-FP201 DPG100-VS on Kangda BQ injection pump Page 183

184 2 Xichai Forklift 3 DPG100-VS Pump Mounted, Integrated Variable Speed Digital Governor / Actuator Assembly Page 184

185 ENGINE MANUFACTURER: VARIOUS Engine Model Actuator Governor MSP Other PIB Customer Part Number VARIABLE SPEED RSC671 GAC ACTUATOR ESD D ESD C ESD5500E Series 4145 F RSC Series Actuator 175 Series Actuator 4149 KT175-RS- R-Zexel Page 185

186 GAC APPLICATION NOTE Document Title: Variable Speed RSC671 and ESD Series Wiring and Adjustment Customer / OEM: Application(s): Engine Make / Model / Displacement / Rating: Equipment Make / Model: Fuel System Type & Make / Model: Operating Speed(s): Battery Voltage: Installed or Recommended Products: Summary / Details / Notes: Photos / Images / Drawings: Various Marine, Industrial, Agricultural Various Wiring For Voltage Input Variable Speed 12 or 24V Actuator All Compatible GAC Actuator Governor ESD5100, ESD5200, or ESD5500E Series Speed Ramping Control RSC671 With a 0-10 VDC or a 4-20 ma input to the RSC 671 module a wide range speed control is possible. 1 Wiring for Voltage Input ESD5100 Series ESD5200 Series ESD5500 Series See Specific Speed Control Unit Publication For Correct Wiring Optional Actuator Cable Shielding To Meet CE Directive Jumper for 12 VDC supply ACTUATOR MAGNETIC SPEED SENSOR *See Specific Actuator Publication For Proper Wiring Of Actuator Based On Battery Voltage Page 186

187 2 Wiring for Current Input Only Wiring For Current Input Only G P L Wiring: Connect terminals K and N on ESD if DROOP is required Connect terminals 2 and 3 on RSC if voltage input is used. Connect terminals 2 and 3, also 6 and 7 on RSC if current input is used. Important: Ground potential of current input (terminal 5 on RSC671) must be equal to terminal E on the ESD (battery -) Page 187

188 Adjustment: 1. Before starting the engine, turn the SPEED potentiometer of the ESD 25 turns CCW, to make sure the speed is at zero. 2. Disconnect terminal 10 of the RSC671. Make sure the input, either 0-10 VDC or 4-20 ma, is at the lowest value. 3. Set the IDLE potentiometer of the RSC671 to position 100% and ACCELERATION to 50%. ESD5500/5550: Turn the potentiometers Starting Fuel fully CW and Speed Ramping fully CCW. Readjust these settings later to optimize performance. (see description ESD5500/5550 ) 4. Set the IDLE potentiometer on speed control unit to MAX. 5. Start the engine and at the same time turn the speed potentiometer of the ESD CW until the engine runs. Turn the speed further CW until high idle (no load) is reached. Optimize engine performance (see PIB of corresponding speed control unit). Let the engine warm up to operating temperature. 6. Connect terminal 10 of the RSC671. The speed will decrease to the IDLE setting of the RSC Set the desired engine idle speed on the RSC671 with the IDLE potentiometer. 8. Increase the input of the RSC671 (10 VDC or 20 ma) to max. 9. Adjust the max speed with the SPEED RANGE potentiometer on the RSC Set the input of the RSC back to minimum level and repeat steps 7 9 until min. and max. speeds are correctly adjusted. 11. Adjust ACCELERATION and DECELERATION on the RSC671 to the desired value. Page 188

189 GAC APPLICATION NOTE Document Title: Installation of GAC 175 Series Actuator on Denso / Bosch Pump Customer / OEM: Denso / ZEXEL / Bosch Application(s): Gen-Set, Agricultural, Industrial, Marine Engine Make / Model / Displacement / Rating: Various Equipment Make / Model: Fuel System Type & Make / Model: In-Line P type pump, constant or variable speed Operating Speed(s): Specific to Individual Engine Application Battery Voltage: 12 or 24 VDC Installed or Recommended Products: Mounting Kit- KT175RS-R ZEXEL Summary / Details / Notes: 175 Series Actuator Mounted on RSV Governor housing Photos / Images / Drawings: 1 GAC 175 Series Actuator on Denso / ZEXEL / Bosch Pump Pump with Existing Governor Housing. Rack Extension Installed Rack Extension Adapter Plate From KT 175 RS-R ZEXEL Installation Kit Installed on Governor Housing Governor Housing Timing Device Weight Cage (Weights Removed) 175 Series Actuator Installed on A Size Pump with RSV Governor w/ KT 175 RS-R ZEXEL Adapter Kit KT175-RS-R-ZEXEL KT175-WRS-R-ZEXEL Installation Kit Kit Page 189