BAND SPRAYING SYSTEMS

Size: px

Start display at page:

Download "BAND SPRAYING SYSTEMS"

Earl Norman Hardy
5 years ago
Views:

1 technology in motion technology in motion BAND SPRAYING SYSTEMS MINIMUM QUANTITY LUBRICATION SYSTEMS

OUR RANGE OF PRODUCTS TABLE OF CONTENTS CLEANING Client or process specific cleaning techniques guarantee the most effective and economic cleanliness. Integrated solutions for parts cleaning.

Chain linking and handling of components are adjusted individually and guarantee short process times.

and preservatives during the production process. The spraying systems use minimum quantities and the selective way of lubrication methods represent an economic way of applying agents.

2 OUR RANGE OF PRODUCTS TABLE OF CONTENTS CLEANING Client or process specific cleaning techniques guarantee the most effective and economic cleanliness. Integrated solutions for parts cleaning. The required level of cleanliness can only be economically achieved by means of a modular construction. Chain linking and handling of components are adjusted individually and guarantee short process times. MICROLUB BAND SPRAYING SYSTEMS page 4 process DESCRIPTION page 5 BASIC MODULE DESIGNS page 8 spraying chambers page 12 PRESERVATION AND LUBRICATION Integrated solutions for the application of oils and preservatives during the production process. The spraying systems use minimum quantities and the selective way of lubrication methods represent an economic way of applying agents. SLE spraying systems guarantee optimum coverage of surfaces. Media with various viscosities will be applied with repeatable coating thicknesses. SERVICE selective lubrication page 14 control/interfaces page 16 pre-configurated systems page 18 accessories page 20 SERVICES A global network of branches and our experienced team of specialists offer qualified services. Advice, engineering, training and perfect service realise excellent technology. Inspection of Technical cleanliness according to VDA 19 / ISO NOTES page 22 inquiry lubrication process page 26 OUR INNOVATION CENTRE INTEGRATED SOLUTIONS FOR THE APPLICATION OF OILS AND PRESERVING AGENTS Perfect quality requires a regular, optimized application of media with the processing of continuous and individual parts. SLE-spraying systems can easily be integrated in all production processes. The reduction of lubricant consumption up to 70 % guarantees high economical and ecological efficiency. 3

MICROLUB BAND SPRAYING SYSTEMS PROCESS DESCRIPTION Perfect quality requires a regular, optimized application of media

SLE-spraying systems can easily be integrated in all production processes.

SLE Microlub systems work according to the principle of minimum quantity lubrication.

The application is carried out in a capsulated chamber by two-component nozzles.

Oil return ( closed cycle ) Additional selective spray points Several medium circuits Controlled process Integration

3 MICROLUB BAND SPRAYING SYSTEMS PROCESS DESCRIPTION Perfect quality requires a regular, optimized application of media with the processing of continuous and individual parts. SLE-spraying systems can easily be integrated in all production processes. The reduction of lubricant consumption up to 70 % guarantees high economical and ecological efficiency. SLE Microlub systems work according to the principle of minimum quantity lubrication. Only that much oil is applied as needed for the process. The application is carried out in a capsulated chamber by two-component nozzles. At punching machines the spray chamber is usually installed directly after the infeed respectively before the punching tool. Depending on the press or the processing machine different spray chambers are available or are correspondingly adjusted. Contact-free oil application Minimum quantity lubrication Adjustable medium application Repeatable medium application Oil return ( closed cycle ) Additional selective spray points Several medium circuits Controlled process Integration in system control SPRAY CHAMBER SL P60 The medium which was not used and remains in the spray chamber is lead back to the cycle by a return and filtration. As an option an active exhaustion can be installed that separates the medium residue from the air by a corresponding separator and leads it back to the cycle. Adjustable oil layer Spray nozzle (oil/air) Exhaustion TECHNICAL DATA Application: Measurements L x W x H: Spraying system Microlub SLB 660 mm x 420 mm x 1000 mm Exhaustion unit 550 mm x 420 mm x 1000 mm Microlub SLP 1050 mm x 420 mm x 1000 mm 230 V, 400 V, 1,3 KVA DN 7.2 screw connection, ca. 5 bar Profile frame, steering and braking wheels 60, 120, 180, 240, 300 mm (special belt width measurements possible) Raw material Electrical supply: Air supply: Base frame: Belt widths: Return Spray nozzle (oil/air) 4 5

MICROLUB BAND SPRAYING SYSTEMS PROCESS DESCRIPTION OPEN SPRAYING POINT/EXAMPLE SPRAY FORK Parallel to the spray chamber also open spray points, punch lubrications and other lubrication points in the

The basic module is a controller regulated device with pneumatic and hydraulic components for the repeatable adjustable oil quantity.

SYSTEM CONTROL MICROLUB Interfaces to the Master control permit a comfortable handling at the central visualization as well as the use of general process data at the machine control.

4 MICROLUB BAND SPRAYING SYSTEMS PROCESS DESCRIPTION OPEN SPRAYING POINT/EXAMPLE SPRAY FORK Parallel to the spray chamber also open spray points, punch lubrications and other lubrication points in the tool can be operated as own cycles for selective lubrication and cooling. The spray chamber is supplied by a basic module out of the Microlub family. The basic module is a controller regulated device with pneumatic and hydraulic components for the repeatable adjustable oil quantity. Besides the oil quantity regulation also all process parameters are controlled here and passed on to the processing machine through a corresponding interface. SYSTEM CONTROL MICROLUB Interfaces to the Master control permit a comfortable handling at the central visualization as well as the use of general process data at the machine control. Thus for example oil quantities can be stored relating to the corresponding tool data. Selective oil application Spray medium Spray air BASIC MODULE Spray medium There are different possibilities for the visualization. In general, the systems are delivered with a remote control. With modern system controls of the processing machine however also interfaces to the Master Control can be realized. Here already defined interfaces to Bruderer, Raster, Sys and general PC control are available. Interfaces Control Spray chamber connection Components for medium cycles 6 7

5 MICROLUB BASIC MODULE DESIGNS MICR LUB SL BASIC MICR LUB SL BASIC COMPACT Optional tank Medium (oil) Medium (oil) Basic Module Basic Module Spray chamber Control cabinet (system control) Spray chamber Control cabinet (system control) Spray air Spray air Medium Medium Filter Filter 8 9

6 MICROLUB BASIC MODULE DESIGNS MICR LUB SL PREMIUM MICR LUB SL PREMIUM COMPACT Medium (oil) Exhaustion Medium Medium (oil) Exhaustion Medium Spray chamber Spray air Basic Module Control cabinet (system control) Pre-filter Cyclone Separator Aerosol/ activated carbon Exhaust air Spray air Basic Module Control cabinet (system control) Pre-filter Cyclone Separator Aerosol/ activated carbon Exhaust air Filter Filter 10 11

SPRAY CHAMBERS SPRAYING CHAMBERS Spraying chamber with optional adapter plate Spraying chamber with optional thin belt guidance Two-component nozzle oil/air Optional adapter plate Return

P = Spray chamber with exhaustion Return Our article designation composes as follows: E P-180-260x100x166-ax-6 maximum belt width Optional connection for exhaustion D C + G number of

240/246 300/306 B* 2,5/10 2,5/10 2,5/10 2,5/10 2,5/10 C 130 130 130 130 130 D 210 200 260 320 380 E 100 100 100 100 100 f 98 98 98 98 98 G 18 18 18 18 18 h - 60 60 60 60 I 70 70 70 70 70

7 SPRAY CHAMBERS SPRAYING CHAMBERS Spraying chamber with optional adapter plate Spraying chamber with optional thin belt guidance Two-component nozzle oil/air Optional adapter plate Return Screw-in borings Ø 9,0 mm Optional thin belt guidance Spraying chamber with optional connection for exhaustion Measurement table ARTICLE DESIGNATION B = Spray chamber without exhaustion P = Spray chamber with exhaustion Return Our article designation composes as follows: E P x100x166-ax-6 maximum belt width Optional connection for exhaustion D C + G number of nozzles (total) a = index x = with thin belt guidance o = without thin belt guidance extent sl p/b chamber 60 chamber 120 chamber 180 chamber 240 chamber 300 A* 60/66 120/ / / /306 B* 2,5/10 2,5/10 2,5/10 2,5/10 2,5/10 C D E f G h I J K L M** Number of nozzles *With/without thin belt guidance ** Optional adapter plate Special sizes upon request! 12 13

SELECTIVE LUBRICATION PRODUCT INFORMATION

MODULE Slide-in module for spray chamber

8 SELECTIVE LUBRICATION PRODUCT INFORMATION Besides the oil cycles for the spray chambers, Microlub spray systems also offer further possibilities for an additional selective lubrication. Thus additional lubrication points with their own oil cycles can be set up. OPEN SPRAY POINT ADDITIONAL SLIDE-IN MODULE Slide-in module for spray chamber Hose length up to 5 m Slide-in module for selective lubrication SPRAY FORK TWO-COMPONENT NOZZLE Oil connection Compressed air connection INJECTION LUBRICATOR Oil connection Further dimensions of the spray fork and special constructions upon demand 14 15

9 CONTROL INTERFACES The band spraying systems of the Microlub family are available in three types of control. 1. SLE control (microprocessor) 2. Beckhoff PLC 3. Siemens PLC For each control in general a remote control is available as visualization. Systems with Beckhoff control can basically be controlled by each standard PC with Ethernet interface. For this also a certified interface to the Bruderer B2 control is available. The Siemens control can be integrated in on site Siemens central computers. Pre-configured WinCC components are available. By this, Microlub band spraying systems can for example be integrated in a control of the company Raster

10 PRE-CONFIGURED SYSTEMS PRODUCT INFORMATION ARTICLE Designation Article No. chamber VOLTAGE CONTROL Microlub SL B60 B x088x166-ax V Beckhoff Microlub SL B120 B x088x166-ax V Beckhoff Microlub SL B180 B x088x166-ax V Beckhoff Microlub SL B240 B x088x166-ax V Beckhoff Microlub SL B300 B x088x166-ax V Beckhoff Microlub SL B60 B x088x166-ax V Beckhoff Microlub SL B120 B x088x166-ax V Beckhoff Microlub SL B180 B x088x166-ax V Beckhoff Microlub SL B240 B x088x166-ax V Beckhoff Microlub SL B300 B x088x166-ax V Beckhoff Microlub SL B60 B x088x166-ax V SYS Microlub SL B120 B x088x166-ax V SYS Microlub SL B180 B x088x166-ax V SYS Microlub SL B240 B x088x166-ax V SYS Microlub SL B300 B x088x166-ax V SYS ARTICLE DESIGNATION Article No. chamber VOLTAGE CONTROL Microlub SL P60 P x100x166-ax V Beckhoff Microlub SL P120 P x100x166-ax V Beckhoff Microlub SL P P x080x166-ax V Beckhoff Microlub SL P P x102x166-ax V Beckhoff Microlub SL P170 P x100x190-ao V Beckhoff Microlub SL P180 P x100x166-ax V Beckhoff Microlub SL P240 P x100x166-ax V Beckhoff Microlub SL P300 P x100x166-bx V Beckhoff Microlub SL P60 P x100x166-ax V SYS Microlub SL P120 P x100x166-ax V SYS Microlub SL P 180 P x100x166-ax V SYS Microlub SL P240 P x100x166-ax V SYS Microlub SL P300 P x100x166-bx V SYS Microlub SL P510 P x169x245-ao V Siemens Microlub SL P850 P x160x295-ao V Siemens Microlub SL P45 P x070x110-ao V Beckhoff Microlub SL P60 P x100x166-ax V Beckhoff Microlub SL P120 P x100x166-ax V Beckhoff Microlub SL P P x080x166-ax V Beckhoff Microlub SL P P x102x166-ax V Beckhoff Microlub SL P180 P x100x166-ax V Beckhoff Microlub SL P240 P x100x166-ax V Beckhoff Microlub SL P300 P x100x166-bx V Beckhoff Microlub SL P180 P x088x166-ax V Beckhoff 18 19

ACCESSORIES PRODUCT INFORMATION Cans and connection Kanister und Anschluss MICR CLEAN SC S10 Hochdruckreinigungsanlage 124 Hochdruckreinigung Trockenstrecke Getaktetes Teilehandling Integrierter

Einzelteilen. Zubehör Microlub Accessories Microlub Eine externe Reinigungskammer Pos. Art.-Nr.steuertBezeichnung den Teilefluss, sodass Pos. Article no.

13020037 Injection lubricator triple 125 Einspritzöler dreifach betrieben werden kann.

13020059 Open spray point (3 m) 129 13020049 Offene Sprühstelle (5 m) 129 13020049 Open spray point (5 m) Spare parts Microlub Pos. Art.-Nr. Bezeichnung Pos. Article no.

13737293 Viton-Dichtung Filtergehäuse 131 16120221 Aerosolfürfilter 5 µm 134 16120521 Niederdruckfilter 132 19020539 Pressure regulator G1/8 135 16120522 Anschraubpatrone 133 134 135 In den

16120522 Options Microlub Article no. 16110039 14010007 Art.-Nr. 16110039 14010007 1.

400V Kanister Standardanschluss Pos. Art.-Nr. Bezeichnung Pos. Art.-Nr. 31 Liter Weithalskanister 5 16130028 6 15720049 Cans1 16120030 ohne Anschluss 16120064 mit Standardanschluss 7 15720050 16120048 mit gr.

Designation 22 Liter Weithalskanister 9 14020046 31 litres wide-necked 2 16120004 ohnecan Anschluss 10 16120056 1 16120030 mit Standardanschluss without connection 16120055 16120064 mit gr.

11 ACCESSORIES PRODUCT INFORMATION Cans and connection Kanister und Anschluss MICR CLEAN SC S10 Hochdruckreinigungsanlage 124 Hochdruckreinigung Trockenstrecke Getaktetes Teilehandling Integrierter Ölabscheider Kompakte Bauweise Wartungsfreundlich Hochdruck-Reinigungsanlage zum Reinigen von Einzelteilen. Zubehör Microlub Accessories Microlub Eine externe Reinigungskammer Pos. Art.-Nr.steuertBezeichnung den Teilefluss, sodass Pos. Article no. Designation Filter mit Filtergeflecht die Anlage zum Reinigen, Injection Einspritzöler einfachlubricator single und Trocknen im Fertigungsprozess Injection lubricator triple 125 Einspritzöler dreifach betrieben werden kann Du s e komplett fu r Nebelkammer Nozzle, complete, for spraying chamber mm Spru hgabel Spray fork 40 mm Offene Sprühstelle (3 m) Open spray point (3 m) Offene Sprühstelle (5 m) Open spray point (5 m) Spare parts Microlub Pos. Art.-Nr. Bezeichnung Pos. Article no. Designation Aktivkohlekerze 5 µm Filter with filter mash 131 Aerosolfilter 5 µm Druckregler Activated 132 G1/8 carbon cartridge 5 µm Viton-Dichtung Filtergehäuse Aerosolfürfilter 5 µm Niederdruckfilter Pressure regulator G1/ Anschraubpatrone In den Fertigungsprozess integrierbar Grundaggregat für externe Reinigungskammer Geschlossenes Reinigungssystem Umweltschonend auf Wasserbasis Integrierte Filtration Mobiles Bedienpult Options Microlub Article no Art.-Nr Viton seal for filter casing Low pressure filter Screw-on cartridge Designation Side channel blower 230 V Side channel blower 400 V Bezeichnung Seitenkanalverdichter 230V Seitenkanalverdichter 400V Kanister Standardanschluss Pos. Art.-Nr. Bezeichnung Pos. Art.-Nr. 31 Liter Weithalskanister Cans ohne Anschluss mit Standardanschluss mit gr. Anschluss Pos. Article no. Designation 22 Liter Weithalskanister litres wide-necked ohnecan Anschluss mit Standardanschluss without connection mit gr.with standard connection Anschluss 10 Liter Weithalskanister with big connection ohnecan Anschluss 22 litres wide-necked mit Standardanschluss without connection mit gr. Anschluss with standard connection 5 Liter Weithalskanister with big connection ohne Anschluss 10 litres wide-necked can mit Standardanschluss without connection with standard connection with big connection 5 litres wide-necked can without connection with standard connection Ölanschluss gross Bezeichnung Adapter für Ölanschluss Steckkupplungsstecker M 16x1,5 Standard connection Steckkupplungsmuffe M 16x1,5 Dichtkopf gerade AD10 Pos. Article no. Steckschlauch DN Standardschlauch komplett 6 Tank-Abscheider Pos. Art.-Nr. Bezeichnung Adapterstück für Ölanschluss Steckkupplungsstecker 3/4 Innengew Steckkupplungsmuffe M 16x1, Dichtkopf gerade M 26x1,5 Designation Steckschlauch DN16 Adapter for oil connection Verbindungsschlauch komplett Plug-in coupling Tank-Abscheider plug M 16 x 1,5 Plug-in cloupling sleeve M 16 x 1,5 Sealing head straight AD10 Self-fastening hose DN10 Connecting hose, complete, tank separator Big oil connection Pos Article no Designation Adapter piece for oil connection Plug-in coupling plug 3/4 female thread Plug-in coupling sleeve M 16 x 1,5 Sealing head straight M 26 x 1,5 Self-fastening hose DN16 Connecting hose, complete, tank separator

NOTES INQUIRY LUBRICATION PROCESS SERVICE PROCESSING MACHINE resp. PROCESS: do only indicate existing parameters Type (punching, bending, milling, turning) Manufacturer Machine control Serial no./com.

): FORMING MEDIUM (oil): attach the safety data sheet if available Oil quantity per area (ml/mm²): Manufacturer: Type: inline preservation systems minimum quantity lubrication systems preservation

12 NOTES INQUIRY LUBRICATION PROCESS SERVICE PROCESSING MACHINE resp. PROCESS: do only indicate existing parameters Type (punching, bending, milling, turning) Manufacturer Machine control Serial no./com. no. Lubrication time (s): Lubrication area (mm²): feed rate (mm): Stroke (l/min.): INline Cleaning high pressure cleaning rinsing stations steam cleaning brush applications Speed (m/min.): FORMING MEDIUM (oil): attach the safety data sheet if available Oil quantity per area (ml/mm²): Manufacturer: Type: inline preservation systems minimum quantity lubrication systems preservation systems SPRAY CHAMBER: Standard chamber: inspection of technical cleanliness according to ISO resp. vda 19 D Special chamber: Mb: contract cleaning Mh: process engineering B: D: H: Exhaustion (yes/no): Thin band guidance (yes/no): TECHNOLOGY IN MOTION BASIC MODULE: OPTIONS: OTHER: Colour (standard: RAL 7035): B BC P PC Control (Beckhoff/SLE/Siemens - standard: Beckhoff): Additional spray point: Several oils/cycles: Oil return to external tank: Separate control top/bottom: INTEGRATED SOLUTIONS FOR THE CLEANING OF INDIVIDUAL PARTS AND CONTINUOUS PRODUCTS The industrial production demands clean surfaces. Only then, further processes such as lubricating, soldering, gluing, welding and bonding etc. can be performed reliably and durably. All SLE cleaning systems work environmentally friendly based on water. Please ask for our brochure about cleaning systems! 22

13 version SLE electronic GmbH Josef-Buchinger-Straße Grafenau GERMANY Phone Fax oft-info@sle-electronic.com Website:

MEBAeco. Ready-made. individuality.

MEBAeco. Ready-made. individuality. MEBAeco Ready-made individuality. MEBA Likeable. Flexible. Qualified. +49 (0) 7333-9644 -0 +49 (0) 7333-9644 -44 info@meba-saw.de www.meba-saw.de MEBA Metall- Bandsägemaschinen GmbH Lindenstraße 6-8 D-72589