Sermas Industrie_SERVICES_v1_Eng P 1
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1 Sermas Industrie_SERVICES_v1_Eng P 1
2 The SERMAS Services : our answer to your needs SUMMARY I. Spare Parts II. Worldwide On-site Service III. Consumables (saw blades, lubricants) IV. Upgrades and Modifications V. Machine Transfer VI. A Dedicated Team at your Service Sermas Industrie_SERVICES_v1_Eng P 2
3 I SPARE PARTS OUR OFFER & MEANS Original spare parts supply for all existing SERMAS and ALUCUT equipment Travelling experimented sales engineer for assistance and advice Extensive stock for critical parts offering short lead time Internal logistic & experienced staff dedicated to after-sales Prompt reply to your inquiries Quick deliveries with qualified forwarders network Sermas Industrie_SERVICES_v1_Eng P 3
4 II WORLDWIDE ON-SITE SERVICE FROM PREVENTIVE MAINTENANCE PROGRAM TO TECHNICAL ASSISTANCE Audit of your equipment Mechanical adjustments (blade-guide rollers, lubrication...) Optimum cutting parameters setting for your application Consumables and spare parts recommendations Technical advices for maximum production availability Customized training for your maintenance and production teams On-line and on-site technical support Sermas Industrie_SERVICES_v1_Eng P 4
5 II WORLDWIDE ON-SITE SERVICE PREVENTIVE MAINTENANCE PROGRAM Preventive Maintenance program secures an optimum performance level of your equipment. This making you benefit from the experience of our SERMAS specialists 1 annual complete technical assessment of your sawing line(s) + 1 dedicated report of visit + expert advices for efficient maintenance & optimization process Technical visits are intended to: Anticipate short terms failures and prevent any operation breakdown Assist your organization for planning corrective or preventive maintenance Preventive Maintenance Program grants you other benefits: Optimized price conditons with possible mutualization of the costs during maintenance tour of our expert Exclusive discounts applicable on original SERMAS s spare parts Training for maintenance dedicated to our machines and sawing optimzation- Opportunity to upgrade, improve or modify your process to meet new production s requirements Sermas Industrie_SERVICES_v1_Eng P 5
6 III CONSUMABLES HIGH-PERFORMANCE SAW BLADES, LUBRICANTS AND OTHER CONSUMABLES(*) (*) Chip compacting press lubricant, marking inks and paints, straps, shot blasting balls, labels for slabs, etc. 30 years experience in large-size Aluminium and non-ferrous sawing. Reduction of production & maintenance costs by low consumption lubricants and high-performance blades. Research & development program to specifically adapt our consumables to your application Top-quality service, technical support & on-site assistance for process optimization Sermas Industrie_SERVICES_v1_Eng P 6
7 III CONSUMABLES SAWS PERFORMANCE WITH SERMAS CONSUMABLES Sermas Industrie_SERVICES_v1_Eng P 7
8 III CONSUMABLES SAWS PERFORMANCE WITH SERMAS CONSUMABLES Sermas Industrie_SERVICES_v1_Eng P 8
9 IV UPGRADES AND MODIFICATIONS STANDARD IMPROVEMENTS TO REDUCE MAINTENANCE COSTS Blade-guide rollers Chip upper suction (above the cut) Steel wheel ring offering Far higher longevity, Less production shutdown, Durable cut reliability. Sermas Industrie_SERVICES_v1_Eng P 9
10 IV UPGRADES AND MODIFICATIONS STANDARD IMPROVEMENTS TO REDUCE MAINTENANCE COSTS : sermalube Lubrication box & principle sermalube is a complete micro-spraying lubrication system developed by SERMAS for optimum lubrication, high-speed cutting applications (sheet, plate, ingot, billets) and surfacing aluminum plates 5L-pressurized-oil tank supplying a minimum and constant volume of oil (from 2.5 to 26 cm3/min) Includes spraying nozzles bracket adapted to considered sawing configuration Designed for centralized filling or full automatic(*) filling solutions SERMAS also offers on-site commissioning to ensure the best results with sermalube system. (*)by interfacing with PLC of the machine Sermas Industrie_SERVICES_v1_Eng P 10
11 IV UPGRADES AND MODIFICATIONS STANDARD IMPROVEMENTS TO REDUCE MAINTENANCE COSTS : sermalube Lubrication head & nozzles Sermas nozzles offer optimized spraying cone closed to blade s teeth. a) Short bracket and support for band-saw and circular-saw Front spraying inside the teeth gullet Adapted for band & disk saws Easier blade change handling Less impact risk while blade break b) Long bracket and support for slicing saws Rear spraying inside the teeth gullet Adapted for teeth direction outside saw frame Adapted for slicing saws Optional devices Centralized fill-in system (see illustrations below) Full-controlled automatic fill-in (PLC-controlled) Heating system for low temperature operation Sermas Industrie_SERVICES_v1_Eng P 11
12 IV UPGRADES AND MODIFICATIONS GET YOUR MACHINE IMPROVED TO INCREASE ITS PROFITABILITY WITH UP-TO-DATE MATERIALS Product quality improvement Higher performance of your process Easier maintenance, operations and use Retrofit of electrical material & new-generation drives / PLC Before Before Before Sermas Industrie_SERVICES_v1_Eng P 12
13 IV UPGRADES AND MODIFICATIONS SERMAS-DESIGNED: UPGRADING FOR EXISTING INSTALLATIONS We propose full-automated equipment to integrate in your existing production lines Example: Plate brushing device for slicing saw Sermas Industrie_SERVICES_v1_Eng P 13
14 IV UPGRADES AND MODIFICATIONS SERMAS-DESIGNED: UPGRADING FOR EXISTING INSTALLATIONS We propose full-automated equipment to integrate in your existing production lines Example: Replacement of existing Milling Head Sermas Industrie_SERVICES_v1_Eng P 14
15 V MACHINE TRANSFER A SAFE SOLUTION FOR TRANSFER AND RESTARTING OF YOUR EQUIPMENT On-site feasibility diagnosis Supply of detailed transfer protocol Disassembly transfer reassembly Cabling, wiring and mechanical adjustments Restarting, production control and tests Sermas Industrie_SERVICES_v1_Eng P 15
16 Tel: +33 (0) Fax: +33 (0) Visit us: VI A DEDICATED TEAM AT YOUR SERVICE A dedicated team of specialists at your service Arnaud SUBRA General Manager Sales Tel. (direct line): +33(0) a.subra@sermas.com Thomas WALK Services & Support Engineer Tel. (direct line): +33(0) t.walk@sermas.com Jean-Luc DUGELET Modifications Upgrades - Retrofits Tel. (direct line): +33(0) jl.dugelet@sermas.com Alain ROUSSENQUE Back Office Engineer (spare-parts specialist) Tel. : +33(0) a.roussenque@sermas.com Damien VENTURA Consumables Specialist Tel. (direct line): +33(0) d.ventura@sermas.com Anne VEYRET Back office gestionnaire (order processing& logistics) Tel. (switch-board): +33(0) a.veyret@sermas.com To reach us and get a quote or technical assistance: services@sermas.com Sermas Industrie_SERVICES_v1_Eng P 16
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