Advancements in Renewable Chemical Manufacturing and Commercialization

Transcription

1 Advancements in Renewable Chemical Manufacturing and Commercialization BIO Pacific Rim Summit December 2014 Cenan Ozmeral, Ph.D. President and CEO

2 2 Agenda 1. PTTGC s Green Strategy 2. Myriant s Portfolio 3. Partners 4. Conclusions

3 3 Myriant Corporation The Company Formed in 2009 HQ in Quincy, MA R&D in Woburn, MA Commercial plant in Lake Providence, LA >100 employees (R&D, engineering, manufacturing & sales) Recent Updates Myriant has been acquired by PTT Global Chemicals (GC) Joins NatureWorks and Emery as the third major investment by PTTGC in the green chemicals industry Myriant will maintain its brand, local organization and board Myriant is executing on its strategy with support form PTTGC

4 Corporate Structure: PTTGC Myriant s Transition from Start-Up 4 Major Asian Conglomerate $17.6 B Revenue (2013) Focused on technology and innovation Develop new products Create a strong IP portfolio Expansion of technology and know-how Company globalization with culture diversification Strong technology integration for the production of sustainable green chemicals

5 PTTGC 5

6 Diversified Product Portfolio and End Markets 6 Full range of product offering reduces business volatility and provides future opportunities to expand to High Volume Specialties and other new products.

7 Strategic Direction 7

8 PTTGC International Business Direction Updates 8

9 Myriant World Class Biotechnology R&D Center 9

10 Emery Oleochemical 10

11 Natureworks Expanding PLA Sales and Application 11

12 Vencorex Business Directions Business Restructuring 12

13 JV with Pertamina Updates Indo Thai Trading 13

14 14 Myriant s Target Products Selection Criteria 1. Large volume potential (from DOE Report) 2. C3 or greater to avoid competition with shale gas economics 3. Oxygen containing molecules to make full use of sugar feedstock 4. Focus on drop-in products such as biobdo rather than new molecules/polymers such as PLA DOE Top Bio-Based Building Block Chemicals 1,4 diacids: succinic, fumaric and malic acids 2,5 furan dicarboxylic acid 3 hydroxy propionic acid (for acrylic acid) Aspartic acid Glucaric acid Glutamic acid Itaconic acid Levulinic acid 3-hydroxybutyrolactone Glycerol Sorbitol Xylitol/arabinitol C3 C4 C5 C6 Large Volume Chemical Intermediates (C, H, O) Alcohols Acids Ketones Propanol PDO Glycerol i/n-butanol BDO DEG Pentanols NPG (NEOL) HDO Propionic Lactic Acrylic Succinic Fumaric Malic Glutaric Itaconic Levulinic Muconic Adipic Acetone MEK Amines / Amides Olefins Propylene Methylacetylene Butadiene i/n-butenes DEK Isoprene MIBK HMDA Caprolactam C7-8 CHDM Hexenes Heptenes Octenes Source: US Department of Energy, Top Value Added Chemicals from Biomass, 2004, p. 13

15 15 Commercial Products: D(-) Lactic Acid E.coli-based One strain licensed exclusively and globally to Purac Commercial production started in Spain in 2008 Myriant s Lactic Acid Technology has been in Commercial Operation since 2008, with continued development. Myriant s technology is commercially ready on conventional sugars today, with a clear path toward utilizing cellulosic sugars when commercially available

16 Commercial Products: Succinic Acid 1 st Bio-Succinic Acid Facility in U.S. 16 Recent Updates Commercial Start-Up : Q Demonstrated >70% Production Capacity: Q Successfully completed 72 hour performance test required by the USDA LG Program Shipping on-spec bio-succinic acid product around the world

17 Commercial Products: Succinic Acid Tested and Verified by Customers 17 Bio Succinic Acid product quality testing Customer Application Polymers Coatings Plasticizers Urethanes Solvents Customer feedback Approved Approved Approved Approved Approved Sampled over 190 customers with superior product quality

18 Commercial Products: Succinic Acid Myriant s Competitiveness 18 = commercial Myriant has the lowest cost manufacturing process Source: ChemSystems PERP report May 2012.

19 Commercial Products: Succinic Acid Close partnership with ThyssenKrupp - Uhde 19 Pilot phase Design phase Commercial phase ThyssenKrupp-Uhde guarantees scale-up and final product quality

20 Commercial Products: Succinic Acid Myriant and Davy Integration Project 20 Myriant Generation 1 Process: Bio SAC is qualified as feedstock to Davy Process Sugar CO2 Fermentation Salt separation Polishing Evaporation / crystallization SAC Reaction + MeOH Current Davy Process Dimethyl Succinic Acid BDO Reaction THF +H 2 GBL Integration Sugar CO2 Fermentation Salt separation capex and opex savings SAC capex and opex savings Reaction + MeOH Dimethyl Succinic Acid Reaction +H 2 BDO THF GBL Legend: Succinic Acid process Butanediol process Eliminated process Phases 2 and 3 will further reduce operating cost and capital

21 Commercial Products: Succinic Acid Myriant s Bio BDO Competitiveness 21 Based on Myriant s Generation 1 Bio SAC process Source: ChemSystems PERP report May, 2013.

22 22 Pipeline Ideation Preliminary Technology Idea Proven Technology at Lab Level R&D Others Muconic Acid Adipic Acid HDO Acrylic Acid Fumaric Acid X Malic Acid X Pilot Plant BDO Commercialization D(-) Lactic Acid Succinic Acid HMDA Preliminary Market Analysis Detailed Market Analysis (X = Program cancelled due to low return-on-capital potential) All product development activities will be subjected to a rigorous Stage Gate process.

23 23 Developmental Products: Acrylic Acid -H 2 O (Dehydration) Lactic Acid + ROH (Esterification) Bio-Acrylic Acid Lactate Ester R + ROH (Esterification) R Bio-Acrylate Ester -H 2 O (Dehydration)

24 Developmental Products: Acrylic Acid Commercial Activities 24 Current Status of Our R&D Work Targets Status Comments Conversion > 90% >90 Achieved Selectivity > 90% Catalyst Life Regeneration within 2-3 months 82 83% (with only one byproduct >10%) Ongoing Good progress: target within reach Good progress: target achievable Once 90% selectivity is reached at laboratory scale, the project will move to pilot plant phase in 2015, which could be at PTTGC facilities. Sept. 7, 2011 March 7, 2012 March 6, 2013 An international full patent application filed on lactic to acrylic process. (Catalytic Dehydration of Lactic Acid and Lactic Acid Esters; International Application No.: PCT/US2011/050707) 2 nd provisional patent application filed. (Preparation of α, β-unsaturated Carboxylic Acids and Esters Thereof; U.S. Patent Application No. 61/608,053) Second International application under PCT/US2013/ (Preparation of alpha, beta unsaturated carboxylic acids and ester thereof).

25 Developmental Products: Acrylic Acid Path Forward 25 Penn State to end of 2014 Further optimization of reaction parameters, key characteristics of catalyst preparation. Longer reaction runs with intermittent regeneration to test the catalyst stability. Run in-process lactic acid samples from Leuna pilot plant as feed for dehydration reaction. 2015: Pilot Scale Scale up to larger reactor with integrated crude acrylic acid recovery Gather thermodynamic data for reactor design Sample generation for potential customers Basic engineering data

26 26 Developmental Products: Muconic Acid On DOE Top-12 List On Myriant grid terephthalic acid trimellitate phenyl terephthalic acid CHDM cyclohexane dicarboxylic acid Platform chemical Very large volume Not exposed to Shale gas economics caprolactone muconic acid stereoisomers hexamethlenediamine (HMDA) Nylon 6,6 and 6, 12 monomer Bio route competitive with petro route (TBD?) 1,6-hexanediol dodecandioic acid Nylon 6,12 monomer caprolactam Nylon 6 monomer adipic acid Nylon 6,6 monomer

27 Developmental Products: Muconic Acid Commercialization Titer 27 Engineered strain to make a non-native compound Stable, integrated strain developed using a minimal medium necessary for economic targets Continuing development to commercial targets (reached ~50% of targets) Product Status Commercial target Yield

28 Developmental Products: Muconic Acid Applications 28 High Value (Provisional Patent filed) HomoPolymers High Volume Adipic Acid Nylon 6,6 Monomer Polyesters & Polyamides HMDA Nylon 6,6 & 6,12 Monomers Co-Polymers High-Value Derivatives ccma Caprolactam Nylon 6 Monomer HDO Polyester & Polyurethane High Volume Products: Scale-Up & Expansion to commodity quantities High Value Products: Higher revenue specialty niche product

29 29 Conclusions Formula for Success in Asia Strategic Partner Market Presence Technology People Funding Long-term Strategy