Block mounting filter, lateral flange-mounting possible

Transcription

1 Block mounting filter, lateral flange-mounting possible RE 0/.0 Replaces: 0.09 / Types 0/0 FEN 000 to 000; 0/0 FE 000, 00, 008 Nominal sizes according to DIN 0: 000 to 000 Nominal sizes according to BRFS: 000, 00, 008 Nominal pressures 0, 0 bar Connections up to SAE / Operating temperature -0 to +00 _0_d.eps Table of contents Contents Page Application, features Desgin, filter element, accessories, quality and standardization Ordering details Preferred types, Ordering details: Electronic switching element for clogging indicator Plug-in connectors Symbols Technical data 8 Characteristic curves 9 Unit dimensions Spart parts, Installation, commissioning, maintenance Application Filtration of pressure fluids and lubricants. Filtration of fluids and gases. Direct installation into pipelines. Direct wear protection of downstream components and systems. Features Flow-optimized design due to D computer-supported design. Low pressure drop. Special highly efficient filter media

2 / Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Design Filter head with inlet, outlet and filter element centering spigot. Filter bowl is unscrewed downwards. Materials: See spare parts list in this brochure. Further design variants available on request. Filter element Pleated design with optimized pleat density and various filter media. The filter element is the most important component of the "FILTER" system in view of the prolonged life and the wear protection of the systems. The most important criteria for selection are the required degree of cleanliness of the operating medium, the initial pressure differential and the contamination retention capacity. For further detailed information please refer to our brochure "Filter Elements". Accessories Clogging indicator Basically, the filter is equipped with mechanical optical clogging indicator. The electronic clogging indicator is connected via the electronic switching element with or switching points, which has to be ordered separately. The electronic switching element is attached to the mechanical optical clogging indicator and held by means of a locking ring. Characteristic curves An optimum filter selection is made possible by our "BRFilterSelect" software, see download area Additional characteristic curves for the filters in this catalogue can be found in the BRFS filter calculation program. Quality and standardization The development, manufacture, and assembly of BRFS industrial filters and BRFS filter elements is carried out within the framework of a certified quality management system in accordance with ISO 900:000. The pressure filters for hydraulic applications according to 0 are pressure holding equipment according to article, section.. of the pressure equipment directive 9//EC (DGRL). However, on the basis of the exception in article, section. of the DGRL, hydraulic filters are exempt from the DGRL if they are not classified higher than category I (guideline /9). They do not receive a CE mark.

3 RE 0/.0 0/0 FEN ; 0/0 FE 000, 00, 008 Hydraulics Bosch Rexroth AG / Ordering details of the filter Pressure 0 bar = 0 0 bar = 0 Design Flange filter with filter element according to DIN 0 = FEN Flange filter with filter element according to BRFS standard = FE Nom. size FEN = FE = 000 ) Filtration rating in µm nominal Stainless steel wire mesh, cleanable: G0, G =G Paper, non-cleanable P0 = P absolute (ISO 889) Micro glass, non-cleanable HXL, H0XL, H0XL = H XL Pressure differential Max. admissible pressure differential of the filter element 0 bar = B Element model Standard adhesive T = 00 C = 0 Standard material = 0 chemically nickel-plated = D ) Solenoid without = 0 B 0 0 V, Complementary details 0 = without Z ) = Certificate Material 0 = Standard Seal M = NBR seal V = FKM seal Connection 00 = Standard Clogging indicator V,0 = clogging indicator, optical state switching pressure.0 bar Bypass valve 0 = without Ordering example: 0 FEN 00 H0XL-B00-00V,0-00M00 of the filter element. B 0 Filter element Design =. Nom. size FEN = FE = 000 ) Filtration rating in µm nominal Stainless steel wire mesh, cleanable: G0, G =G Paper, non-cleanable: P0 = P absolute (ISO 889) Micro glass, non-cleanable: HXL, H0XL, H0XL = H XL Pressure differential Max. admissible pressure differential of the filter element 0 bar = B Seal M = NBR seal V = FKM seal Bypass valve 0 = without Element model 0 = Standard adhesive T = 00 C 0 = Standard material D ) = chemically nickel-plated Ordering example:.00 H0XL-B00-0-M ) For filter element.000 ) Only in connection with FKM seal ) Manufacturer's inspection certificate M according to DIN 0 T8

4 / Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Preferred types Line filter with lateral flange-mounting possibility, without bypass, filtration rating 0 μm and nominal pressure 0 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = bar 0 FE 000 H0XL-B00-00V,0-00M00 R FEN 000 H0XL-B00-00V,0-00M00 9 R FEN 00 H0XL-B00-00V,0-00M00 0 R FEN 000 H0XL-B00-00V,0-00M00 90 R FE 00 H0XL-B00-00V,0-00M00 R FE 008 H0XL-B00-00V,0-00M00 R FEN 00 H0XL-B00-00V,0-00M00 R FEN 00 H0XL-B00-00V,0-00M00 8 R FEN 000 H0XL-B00-00V,0-00M00 0 R Line filter with lateral flange-mounting possibility, without bypass, filtration rating μm and nominal pressure 0 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = bar 0 FE 000 HXL-B00-00V,0-00M00 8 R FEN 000 HXL-B00-00V,0-00M00 R FEN 00 HXL-B00-00V,0-00M00 R FEN 000 HXL-B00-00V,0-00M00 0 R FE 00 HXL-B00-00V,0-00M00 R FE 008 HXL-B00-00V,0-00M00 9 R FEN 00 HXL-B00-00V,0-00M00 R FEN 00 HXL-B00-00V,0-00M00 0 R FEN 000 HXL-B00-00V,0-00M00 0 R Line filter with lateral flange-mounting possibility, without bypass, filtration rating 0 μm and nominal pressure 0 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = bar 0 FE 000 H0XL-B00-00V,0-00M00 R FEN 000 H0XL-B00-00V,0-00M00 9 R FEN 00 H0XL-B00-00V,0-00M00 0 R FEN 000 H0XL-B00-00V,0-00M00 90 R FE 00 H0XL-B00-00V,0-00M00 R FE 008 H0XL-B00-00V,0-00M00 R FEN 00 H0XL-B00-00V,0-00M00 R FEN 00 H0XL-B00-00V,0-00M00 8 R FEN 000 H0XL-B00-00V,0-00M00 0 R FEN 00 H0XL-B00-00V,0-00M00 9 R FEN 000 H0XL-B00-00V,0-00M00 0 R9800

5 RE 0/.0 0/0 FEN ; 0/0 FE 000, 00, 008 Hydraulics Bosch Rexroth AG / Preferred types Line filter with lateral flange-mounting possibility, without bypass, filtration rating μm and nominal pressure 0 bar Type Flow in L/min Material number at ν = 0 mm /s and Δp = bar 0 FE 000 HXL-B00-00V,0-00M00 8 R FEN 000 HXL-B00-00V,0-00M00 R FEN 00 HXL-B00-00V,0-00M00 R FEN 000 HXL-B00-00V,0-00M00 0 R FE 00 HXL-B00-00V,0-00M00 R FE 008 HXL-B00-00V,0-00M00 9 R FEN 00 HXL-B00-00V,0-00M00 R FEN 00 HXL-B00-00V,0-00M00 0 R FEN 000 HXL-B00-00V,0-00M00 0 R FEN 00 HXL-B00-00V,0-00M00 90 R FEN 000 HXL-B00-00V,0-00M00 00 R9800

6 / Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Ordering details: electronic switching element for clogging indicator ABZ F V X DIN Rexroth power unit accessories Filter Clogging indicator electronic switching element with switching point (changeover) round plug-in connection Mx = ESP-MX electronic switching element with switching points (normally open/normally closed), %, 00%, round plug-in connection Mx, LED = ESP-MX electronic switching element with switching points (normally open/ normally closed), %, 00%, signal suppression until 0 C round plug-in connection Mx, LED = ESPSU-MX DIN = Identification for DIN and SAE models Unit series X = unit series 0 to 9 (0 to 9; unchanged installation and connection dimensions) Electronic switching element ABZFV-ESP-MX-X/-DIN ABZFV-ESP-MX-X/-DIN ABZFV-ESPSU-MX-X/-DIN Material no. R9009 R9000 R900 Ordering example: Pressure filter with mechanical optical clogging indicator for p nom. = 0 bar [0 psi] with bypass valve, nominal size, with filter element 0 μm and electronic switching element Mx with switching point for pressure liquid mineral oil HLP according to DIN. Filter: 0 FEN 00 H0XL-B00-00V,0-00M00 Material number: R9800 Clogging indicator: ABZFV-ESP-MX-X/-DIN Material number: R9009 Plug-in connectors according to IEC 09-- (dimensions in mm [inch]) for electronic switching element with round plug-in connection M x Plug-in connector for K -pin, M x with screwed connection, cable fitting Pg9. Material no. R9000 M x [0.] Ø9, Plug-in connector for K-m -pin, M x with molded in PVC cable, m long. Line cross-section: x 0. mm Core marking: Material no. R90008 brown white blue black For additional round plug-in connections, see data sheet [.], [.] M x Ø9, [0.]

7 RE 0/.0 0/0 FEN ; 0/0 FE 000, 00, 008 Hydraulics Bosch Rexroth AG / Symbols Switching element Plug ( ) (+) Pressure filter without bypass, with mechanical display A B Electronic switching element for clogging indicator ABZFV-ESP-MX-X/-DIN Switching element Circuit diagram drawn in the plugged in condition at temp. > 0 C (op. mode) K 00% Switching point 00% LED red Plug 0 C / 0 C Switching 8 F / 8 F K point % on / off % LED yellow (+) S Stand-by % S-00% LED K K green ( ) ABZFV-ESPSU-MX-X/-DIN Switching element Circuit diagram drawn in the plugged in condition (op. mode) Switching point 00% 00% LED red % Switching point % LED yellow Stand-by LED green Plug (+) ( ) ABZFV-ESP-MX-X/-DIN

8 8/ Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Technical data (for applications outside these parameters, please consult us!) Electronic (electric switching element) Electrical connection Round plug-in connection M x, -pin Contact load, direct voltage A Max. Voltage range ESP-Mx V DC/AC Max. 0 ESP V DC 0 to 0 Max. switching capacity with ohmic loads 0 VA; 0 W; (0 VA) Switching type ESP-Mx Changeover ESP-Mx Normally open at % of the response pressure, Normally closed at 00% of the response pressure ESPSU-Mx Normally open at % of the response pressure, Normally closed at 00% of the response pressure Signal switching through at 0 C [8 F], Return switching at 0 C [8 F] Display via LEDs in the electronic switching element ESP... Stand-by (LED green); % switching point (LED yellow) 00% switching point (LED red) Type of protection according to EN 09 IP For direct voltage above V a spark suppression is to be provided to protect the switching contacts. Weight electronic switching element: with round plug-in connection M x kg [lbs] 0. [0.]

9 RE 0/.0 0/0 FEN ; 0/0 FE 000, 00, 008 Hydraulics Bosch Rexroth AG 9/ Characteristic curves HXL Specific weight: < 0.9 kg/dm An optimum filter selection is made possible by our computer Δp-Q characteristic curves for complete filters recommended program "BRFilterSelect". initial Δp for design = bar 0 mm /s mm /s Oil viscosity: 0 mm /s

10 0/ Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Characteristic curves HXL Specific weight: < 0.9 kg/dm An optimum filter selection is made possible by our computer Δp-Q characteristic curves for complete filters recommended program "BRFilterSelect". initial Δp for design = bar 0 mm /s mm /s Oil viscosity: 0 mm /s

11 RE 0/.0 0/0 FEN ; 0/0 FE 000, 00, 008 Hydraulics Bosch Rexroth AG / Characteristic curves H0XL Specific weight: < 0.9 kg/dm An optimum filter selection is made possible by our computer Δp-Q characteristic curves for complete filters recommended program "BRFilterSelect". initial Δp for design = bar 0 mm /s mm /s Oil viscosity: 0 mm /s

12 / Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Characteristic curves H0XL Specific weight: < 0.9 kg/dm An optimum filter selection is made possible by our computer Δp-Q characteristic curves for complete filters recommended program "BRFilterSelect". initial Δp for design = bar 0 mm /s mm /s Oil viscosity: 0 mm /s,,,8,,0,, 0,8 0, ,,8,,0,, 0,8 0, , 000,,8,,0,, 0,8 0,

13 RE 0/.0 0/0 FEN ; 0/0 FE 000, 00, 008 Hydraulics Bosch Rexroth AG / Unit dimensions (dimensions in mm) Position of the clogging indicator for FEN and FE 000, 00, 008 Filter housing for filter elements in accordance with DIN 0 Type Content in L Weight in kg ) A A A ) A A A A B B B B B C C C SW 0/0 FEN 000 0/0 FEN 00 0/0 FEN 000 0/0 FEN Ø Ø Ø 0/ Ø Ø Ø FEN 00 0/ FEN FEN 00.. Ø Ø 0 Ø 0.. Ø 0 FEN 000 Filter housing for filter elements according to BRFS standard Type 0/0 FE Content in L Weight in kg ) A A A ) A A A A B B B B B C C C SW Ø Ø Ø Ø 8 Ø 9 Ø ) Weight including standard filter element and clogging indicator. ) Withdrawal dimension for filter element replacement.

14 / Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Spare parts list only for FEN 000 Size FEN Size FE Part Piece Description Material Filter head GGG0 Please indicate ordering information Filter Filter bowl Steel Please indicate ordering information Filter Filter element various Please indicate ordering information Filter Element. Seal ring NBR / FKM Please indicate ordering information Filter Clogging indicator various See ordering information "Clogging indicator" Bottom Steel Part No. Support ring PTFE Please indicate ordering information Filter Seal ring NBR / FKM Please indicate ordering information Filter 8 Seal ring NBR / FKM Please indicate ordering information Filter 9 Plug Steel Part No. 8 0 Plug Steel Part No. Set screw with hexagon socket.8 Part No. All part numbers BRFS specific.

15 RE 0/.0 0/0 FEN ; 0/0 FE 000, 00, 008 Hydraulics Bosch Rexroth AG / Spare parts (insert for DIN and SAE filters) Mechanical optical clogging indicator ABZ F V HV X DIN Rexroth power unit accessories Filter Clogging indicator Mechanical optical clogging indicator for high-pressure filters Switching point bar [ psi] = HV DIN = Identification for DIN and SAE models Sealing material M = see table below V = see table below Unit series X = unit series 0 to 9 (0 to 9; unchanged installation and connection dimensions) Mechanical optical clogging indicator ABZFV-HV-X/M-DIN Material no. R900 The ordering details for filter elements can be found on page. Sealing kits must be ordered by stating the complete part key. Sealing material and surface coating for pressure fluids Ordering details Mineral oils Sealing material Element model Mineral oil HLP according to DIN M...0 Fire-resistant hydraulic fluids Emulsions HFA-E according to DIN 0 M...0 Synthetic water solutions HFA-S according to DIN 0 M...D Water solutions HFC according to VDMA M...D Phosphate esters HFD-R according to VDMA V...D Organic esters HFD-U according to VDMA V...D Hydraulic fluids that are fast biodegradable Triglycerides (rape seed oil) HETG according to VDMA 8 M...D Synthetic esters HEES according to VDMA 8 V...D Polyglycoles HEPG according to VDMA 8 V...D

16 / Bosch Rexroth AG Hydraulics 0/0 FEN ; 0/0 FE 000, 00, 008 RE 0/.0 Installation, commissioning and maintenance Installation Verify operating pressure with name plate information. Remove the plugs from the filter inlet and outlets. Fit the filter into the pipe work, ensuring that it is fitted free of tension and considering the flow direction (direction arrows) and the withdrawal height of the filter element (pos.). Warning! Assemble and disassemble the filter only when system is depressurized! Vessel is under pressure! When disassembling the filter, please note that the filter inlet and the filter outlet need to be emptied separately! Remove the filter bowl only if it is not pressurized! Do not replace the clogging indicator while the filter is under pressure! Functional and safety warranty only applicable when using genuine Rexroth spare parts! Service filter only by trained personnel! Commissioning Switch on system pump. Maintenance If at operating temperature, the red indicator pin shows out of the clogging indicator (pos. ) so far that it contacts the plastic cap and/or if the switching process in the electric display is triggered, the filter element is clogged and needs to be replaced or cleaned respectively. Filter element replacement Switch off the system pump and depressurize the system. Unscrew the filter bowl (pos. ) and/or the bottom (pos. ) (only with FEN 000) of the filter bowl (pos. ) and remove the filter element (pos. ) from the centering spigot on the filter head (pos. ) by turning it lightly. Check the filter head for cleanliness and clean if necessary. Replace filter elements H...-XL and P..., clean the filter element with material G. The efficiency of the cleaning process depends on the type of contamination and the value of the pressure differential before the filter element was exchanged. If the pressure differential after replacing the filter element is more than 0% of the value before replacing the filter element then the G. element also needs to be replaced. Install the cleaned or new filter element with light turning movements back on to the centering spigot. Check the seal ring (pos. ) in the filter bowl for damage or wear and replace if necessary. Screw on the filter bowl (pos. ) and tighten via the hexagon using a suitable tool. Carry out commissioning as described above. Technical modifications reserved! Bosch Rexroth Filtration Systems GmbH Hardtwaldstraße, 8 Ketsch, Germany POB 0, 88 Ketsch, Germany Phone +9 (0) 0 / 0-0 Fax +9 (0) 0 / 0-99 brfs-support@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.