Since 1962 TEST BENCHES FOR SHUT OFF & CONTROL VALVES. Catalogue 2015

Transcription

1 Since 1962 TEST BENCHES FOR SHUT OFF & CONTROL VALVES Catalogue 2015

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3 CONTENT Equipment for testing: Horizontal test benches for shut-off valve 4 PKTBA-S /2000, PKTBA-S /3000, PKTBA-S /4000 DN up to 1400 mm (56 ) 5 PKTBA-S /850, PKTBA-S /1500 DN up to 1200 mm (48 ) 6 PKTBA-S /1100, PKTBA-S-5-800/600 DN up to 1000 mm (40 ) 7 PKTBA-S-5-600/300, PKTBA-S-5-600/500 DN up to 600 mm (24 ) 8 PKTBA-S-5-400/170, PKTBA-S-5-300/20, PKTBA-S-5-300/60 DN up to 400 mm (16 ) 9 Vertical test benches for shut-off valve 10 PKTBA-S-3-800/160, PKTBA-S-3-600/220 DN up to 800 mm (32 ) 11 PKTBA-S-3-400/160, PKTBA-S-3-400/90, PKTBA-S-3-400/60 DN up to 400 mm (16 ) 12 PKTBA-S-3-300/36, PKTBA-S-1-250/15, PKTBA-S-3-150/48 DN up to 300 mm (12 ) 13 Tilting test benches for shut-off valve 14 PKTBA-S-4-400/270, PKTBA-S-4-300/40 DN up to 400 mm (16 ) 15 Multi-station test benches for shut-off valve 16 PKTBA-S-3-600/110-2 DN up to 600 mm (24 ) 17 PKTBA-S /90-2 DN up to 300 mm (12 ) 18 PKTBA-S-3-250/180-3 DN up to 250 mm (10 ) 19 PKTBA-S /18-3 DN up to 200 mm (8 ) 20 PKTBA-S-5-80/6-5 DN up to 80 mm (3 ) 21 Test benches for control valve 22 PKTBA-SI-26-CV, PKTBA-SI-26-1-CV DN up to 600 mm (24 ) 23 Optional equipment: PKTBA-CRS computer registration system 24 PKTBA-PGS control stations 25 PKTBA-UK automated compressor units 26 PKTBA-SOV recycling water supply station 27 PKTBA-VU vacuum system 27 PKTBA-B safety fence 28 PKTBA-SVN video control system 29 PKTBA-SI-PRA leakage measuring unit 30 PKTBA-BR test unit 30 Our certificates 31 Contact 31

4 HORIZONTAL TEST BENCHES FOR HYDRAULIC AND PNEUMATIC TESTING OF SHUT OFF VALVES testing of the body part materials for strength and density; gate tightness tests; environmental leakage tests (including gland seals); operation test. TESTED ITEMS: gate valves; ball valves; butterfly valves; check valves; plug valves. TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, ASME B 16.47, GOST etc.); welded ends (according ASME B 16.25, GOST, etc.);* threaded-ends for a small size valves;* set of sealing adapters available.* CONFORMED WITH STANDARD: API 6D; API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST , etc. Clamping of tested valve provided by hydraulic cylinder, optionally test bench can be equipped with proportional clamping control system, which excluding axial compression applied to the valve body during clamping by hydraulic cylinder, during high pressure testing.* Clamping unit can be provided with radial sealing type or self-sealing adapters.* The two-sided gate sealing during tests do not require the tested valve rearrangement, which significantly reduces the test time. The bench is equipped with a special system for air removal from the tested valve, which improves safety, productivity, reliability of the obtained data, and obviates the need for additional air drain.* The bench is equipped with the water-collection tray with stainless steel tank.* The test preparation time is significantly reduced by using the high-pressure quick-connect hoses. The bench is quickly adjusted to face-to-face dimensions of valve by using the hydraulically or electrically driven cross-head. The patented design of the self-sealing adapters exclude axial compression during the tests, which ensures the test reliability, protects the valves against deformation, and extends the valve life.* All water-wetted parts are corrosion-proof. The bench can be equipped with replaceable sealing adapters.* Increased-diameter hoses reduce the time of the valve filling with the test medium. Test-bench can be equipped with valve lifting platforms for valve positioning and support during testing.* OPTIONAL: PKTBA-CRS PKTBA-PGS PKTBA-UK PKTBA-SOV p. 24 p. 25 p. 26 p. 27 PKTBA-VU PKTBA-B PKTBA-SVN 4 p. 27 p. 28 p. 29

5 PKTBA-S /2000, PKTBA-S /3000, PKTBA-S /4000 TEST BENCHES FOR SHUT OFF VALVES DN MM ( ) PKTBA-S / (3480) 375 (5437,5) 420 (6091) 630 (9137) ( ) 1000 (40) 1200 (48) 1400 (56) PKTBA-S / (3480) 375 (5437,5) 420 (6091) 630 (9137) PKTBA-S / (3480) 375 (5437,5) 420 (6091) 630 (9137) ( ) 800 (32) 1000 (40) 1200 (48) ( ) 700 (28) 800 (32) 1000 (40) Parameter PKTBA-S /4000 PKTBA-S /3000 PKTBA-S /2000 Maximum clamping force, t (lbs) 4000 ( ) 3000 ( ) 2000 ( ) Min./max. distance between the moving and stationary cross-heads, mm 1000/4000 (39/157) 750/3650 (29/144) 750/3650 (29/144) Distance between the columns, mm 3450 (136) 2800 (110) 2100 (83) Power supply, V/Hz 400/50 (480/60)* Motor power, kw Overall dimensions (LхWхH), mm 7900х4040х2600 (311х159х102) 8900х4200х2700 (350х165х106) 8530х3460х2400 (335х136х94) Weight, kg (lbs) (286601) (134482) (79366) * Upon customer request. 5

6 PKTBA-S /850, PKTBA-S /1500 TEST BENCHES FOR SHUT OFF VALVES DN MM ( ) PKTBA-S / ( ) 400 (16) 500 (20) 600 (24) 700 (28) 800 (32) 1000 (40) 1200 (48) (870) (1450) (2175) (2900) (3480) (5076) 420 (6091) 630 (9137) PKTBA-S / (8...20) 600 (24) 700 (28) 800 (32) 1000 (40) 160 (2320) 240 (3480) 300 (4351) 420 (6091) 630 (9137) Parameter PKTBA-S /850 PKTBA-S /1500 Maximum clamping force, t (lbs) 850 ( ) 1500 ( ) Min./max. distance between the moving and stationary cross-heads, mm 450/2800 (18/110) 450/2780 (18/109) Distance between the columns, mm 1850 (73) 1500 (59) Power supply, V/Hz 400/50 Motor power, kw 12 Overall dimensions (LхWхH), mm 5025х2825х2745 (198х111х108) 6050х2880х2315 (238х113х91) Weight, kg (lbs) (42769) (68343) 6

7 PKTBA-S /1100, PKTBA-S-5-800/600 TEST BENCHES FOR SHUT OFF VALVES DN MM ( ) PKTBA-S / (1450) 160 (2320) 240 (3480) 280 (4061) 420 (6091) 630 (9137) (8...16) 500 (20) 600 (24) 700 (28) 800 (32) 1000 (40) PKTBA-S-5-800/ (4...12) 350 (14) 400 (16) 500 (20) 600 (24) 700 (28) 800 (32) 100 (1450) 120 (1740) 160 (2320) 240 (3480) 420 (6091) 500 (7252) 630 (9137) Parameter PKTBA-S /1100 PKTBA-S-5-800/600 Maximum clamping force, t (lbs) 1100 ( ) 600 ( ) Min./max. distance between the moving and stationary cross-heads, mm 450/2780 (18/109) 270/1600 (11/63) Distance between the columns, mm 1464 (58) 1200 (47) Power supply, V/Hz 400/50 Motor power, kw 11 3 Overall dimensions (LхWхH), mm 6200х2445х1880 (244х96х74) 4905х2130х1965 (193х84х77) Weight, kg (lbs) (29101) 9300 (20503) 7

8 PKTBA-S-5-600/300, PKTBA-S-5-600/500 TEST BENCHES FOR SHUT OFF VALVES DN MM ( ) PKTBA-S-5-600/ (2...8) 250 (10) 300 (12) 350 (14) 400 (16) 500 (20) 600 (24) 100 (1450) 120 (1740) 160 (2320) 270 (3916) 350 (5076) 420 (6091) 630 (9137) TEST BENCH FOR SUBMERGED GAS TESTING OF PIPELINE VALVES PKTBA-S-5-600/500 (") (2..14) 400 (16) 500 (20) 600 (24) 100 (1450) 125 (1813) 170 (2465) 250 (3626) 375 (5437,5) 450 (6525) Parameter PKTBA-S-5-600/300 PKTBA-S-5-600/500 Maximum clamping force, t (lbs) 300 (661387) 500 ( ) Min./max. distance between the moving and stationary cross-heads, mm 200/2055(9/81) 180/1850 (7/73) Distance between the columns, mm 1150 (45) 1300 (51) Power supply, V/Hz 400/50 Motor power, kw 3 18 Overall dimensions (LхWхH), mm 3770х1874х1824 (148х74х72) 6720х3770х3250 (264х148х128) Weight, kg (lbs) 6384 (14074) (27117) 8

9 PKTBA-S-5-400/170, PKTBA-S-5-300/60, PKTBA-S-5-300/20 TEST BENCHES FOR SHUT OFF VALVES DN MM (⅜...16 ) PKTBA-S-5-400/ (2...6) 200 (8) 250 (10) ( ) 400 (16) 100 (1450) 150 (2175) 300 (4351) 375 (5439) 450 (6526) PKTBA-S-5-300/ (⅜...3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12) 60 (870) 100 (1450) 150 (2175) 240 (3480) 420 (6091) 630 (9137) PKTBA-S-5-300/ (⅜...4) 150 (6) 200 (8) 250 (10) 300 (12) 25 (362) 37,5 (544) 60 (870) 100 (1450) 160 (2320) Parameter PKTBA-S-5-400/170 PKTBA-S-5-300/60 PKTBA-S-5-300/20 Maximum clamping force, t (lbs) 170 (374785) 60 (132277) 20 (44092) Min./max. distance between the moving and stationary cross-heads, mm 208/1185 (8/46) 136/820(5/32) 100/700 (4/28) Distance between the columns, mm 730 (29) 655 (26) 550 (21) Power supply, V/Hz 400/50 Motor power, kw 1,5 2 Overall dimensions (LхWхH), mm 3230х1120х1370 (127х44х54) 2400х1000х1450 (94х39х57) 2000х950х1450 (79х37х57) Weight, kg (lbs) 3528 (7778) 1000 (2205) 800 (1763) 9

10 VERTICAL TEST BENCHES FOR HYDRAULIC AND PNEUMATIC TESTING OF SHUT OFF VALVES testing the valve's body for strength and density; gate tightness tests; environmental leakage tests (including gland seals); operation test; pressure safety valves gate tightness test; pressure safety valves operation tests. TESTED ITEMS: gate valves; ball valves; stop valves (globe valves); check valves; butterfly gates; plug valves. TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, GOST etc.); welded ends (according ASME B 16.25, GOST, etc.); threaded-end;* true union.* CONFORMED WITH STANDARD: API 6D; API 527; API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST , etc. Clamping of tested valve provided by hydraulic cylinder, optionally test bench can be equipped with proportional clamping control system, which excluding axial compression applied to the valve body during clamping by hydraulic cylinder, during high pressure testing.* The two-sided gate sealing during tests do not require the tested valve rearrangement, which significantly reduces the test time. The bench is equipped with the water-collection tray with stainless steel tank.* The test preparation time is significantly reduced by using the high-pressure fast coupling hoses. The bench is quickly adjusted to face-to-face dimensions of valve by using the electrically driven cross-head. The patented design of the self-sealing adapters exclude axial compression during the tests, which ensures the test reliability, protects the valves against deformation, and extends the valve life.* All water-wetted parts are corrosion-proof. The bench can be equipped with replaceable sealing adapters.* Increased-diameter hoses reduce the time of the valve filling with the test medium. Turning upper cross-head is used to simplify the valve installation procedure before testing. The test preparation time is significantly reduced by using the high-pressure quick-connect hoses. Fast clamping and centering of the tested valve is ensured due to synchronized travel of the straps. OPTIONAL: PKTBA-CRS PKTBA-PGS PKTBA-UK p. 24 PKTBA-SOV p. 25 PKTBA-B p. 26 PKTBA-SVN 10 p. 27 p. 28 p. 29

11 PKTBA-S-3-800/160, PKTBA-S-3-600/220 TEST BENCHES FOR SHUT OFF VALVES DN MM ( ) PKTBA-S-3-800/ (2...10) 300 (12) 350 (14) 400 (16) 500 (20) 600 (24) 700 (28) 800 (32) 25 (362) 30 (435) 40 (580) 60 (870) 96 (1392) 120 (1740) (2320) (3480) PKTBA-S-3-600/ (2...8) 250 (10) 300 (12) 350 (14) 400 (16) 500 (20) 600 (24) 60 (870) 100 (1450) 150 (2175) 200 (2900) 250 (3625) 375 (5437,5) 450 (6525) Parameter PKTBA-S-3-800/160 PKTBA-S-3-600/220 Maximum clamping force, t (lbs) 160 (352740) 220 (485017) Min./max. diameter of the clamped flange, mm 160/1020 (6/40) 140/890 (5/36) Maximum thickness of the clamped flange, mm 92 (4) 105 (4) Min./max. distance between the moving and stationary cross-heads, mm 200/1470 (8/58) 230/1430 (9/57) Distance between the columns, mm 1150 (45) 970 (39) Power supply, V/Hz 400/50 Motor power, kw 1,1 Overall dimensions (LхWхH), mm 2000х1530х4625 (79х60х182) 1702x1040x4425 (68x41x177) Weight, kg (lbs) 4780 (10538) 3010 (6636) * Upon customer request. 11

12 PKTBA-S-3-400/160, PKTBA-S-3-400/90, PKTBA-S-3-400/60 TEST BENCHES FOR SHUT OFF VALVES DN MM (⅜...16 ) PKTBA-S-3-400/ (1450) 135 (1957,5) 180 (2610) 255 (3697,5) (⅜...6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 375 (5437,5) 450 (6525) PKTBA-S-3-400/ (⅜...8) 250 (10) 300 (12) ( ) 60 (870) 100 (1450) 150 (2175) 240 (3480) PKTBA-S-3-400/ (⅜...4) 150 (6) 200 (8) 250 (10) 300 (12) 400 (16) 40 (580) 70 (1015) 96 (1392) 120 (1740) 200 (2900) 240 (3480) Parameter PKTBA-S-3-400/160 PKTBA-S-3-400/90 PKTBA-S-3-400/60 Maximum clamping force, t (lbs) 160 (352740) 90 (198416) 60 (132277) Min./max. diameter of the clamped flange, mm 135/670 (5/29) 85/670 (3/26) 60/710 (2/28) Maximum thickness of the clamped flange, mm 92 (4) 92 (3) 75 (2) Min./max. distance between the moving and stationary cross-heads, mm 120/1180 (5/47) 150/975 (6/38) 110/900 (4/35) Distance between the columns, mm 730 (29) 745 (29) 750 (29) Overall dimensions (LхWхH), mm 1437х1050х3805 (57x42x152) 1293x1007x2986 (51х39х117) 1384x1260x2985 (54х49х117) Weight, kg (lbs) 2550 (5622) 2005 (4420) 1765 (3891) 12

13 PKTBA-S-3-300/36, PKTBA-S-1-250/15, PKTBA-S-3-150/48 TEST BENCHES FOR SHUT OFF VALVES DN MM (⅜...12 ) PKTBA-S-3-300/ (⅜...3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12) 40 (580) 63 (913,5) 96 (1392) 160 (2320) 375 (5437,5) 450 (6525) PKTBA-S-1-250/ (⅜...2) (3...4) 150 (6) 200 (8) 250 (10) 20 (290) 40 (580) 60 (870) 150 (2175) 240 (3480) PKTBA-S-3-150/ (⅔...4) 150 (6) 200 (2900) 240 (3480) Parameter PKTBA-S-3-300/36 PKTBA-S-1-250/15 PKTBA-S-3-150/48 Maximum clamping force, t (lbs) 36 (79366) 15 (33069) 48 (105822) Min./max. diameter of the clamped flange, mm 75/485 (2/19) 90/405 (4/16) 95/440 (4/17) Maximum thickness of the clamped flange, mm 70 (2) 48 (2) 70 (3) Min./max. distance between the moving and stationary cross-heads, mm 77/813 (3/32) - 50/655 (2/26) Distance between the columns, mm 500 (20) (19) Power supply, V/Hz not required Overall dimensions (LхWхH), mm 886x732x2855 (35х29х112) 1430х754х1355 (56х29х53) 1020x810x2443 (40х32х96) Weight, kg (lbs) 715 (1576) 410 (904) 695 (1532) 13

14 TILTING TEST BENCHES FOR HYDRAULIC AND PNEUMATIC TESTING OF SHUT OFF VALVES testing the valve's body for strength and density; gate tightness tests; environmental leakage tests (including gland seals); operation test; pressure safety valves gate tightness test; pressure safety valves operation tests. TESTED ITEMS: gate valves; ball valves; stop valves (globe valves); check valves; butterfly gates; plug valves; safety valves. TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, GOST etc.); welded ends (according ASME B 16.25, GOST, etc.). CONFORMED WITH STANDARD: API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST Clamping of tested valve provided by hydraulic cylinder, optionally test bench can be equipped with proportional clamping control system, which excluding axial compression applied to the valve body during clamping by hydraulic cylinder, during high pressure testing.* The two-sided gate sealing during tests do not require the tested valve rearrangement, which significantly reduces the test time. The bench is equipped with the water-collection tray.* The test preparation time is significantly reduced by using the high-pressure fast coupling hoses. The bench is quickly adjusted to face-to-face dimensions of valve by using the electrically driven cross-head. The patented design of the self-sealing adapters exclude axial compression during the tests, which ensures the test reliability, protects the valves against deformation, and extends the valve life.* All water-wetted parts are corrosion-proof. The bench can be equipped with replaceable sealing adapters.* Increased-diameter hoses reduce the time of the valve filling with the test medium. Tiltable upper cross-head is used to simplify the valve installation procedure before testing. The test preparation time is significantly reduced by using the high-pressure quick-connect hoses. Fast clamping and centering of the tested valve is ensured due to synchronized travel of the straps. The tested valve clamping technique is used to ensure visual control of leakage points. It is possible to conduct the testing for gate tightness of flanged valves with vertical and horizontal axes position of the main branch pipes with provision of visual inspection of the valve's gate. OPTIONAL: PKTBA-CRS PKTBA-PGS PKTBA-UK p. 24 PKTBA-SOV p. 25 PKTBA-B p. 26 PKTBA-SVN 14 p. 27 p. 28 p. 29

15 PKTBA-S-4-400/270, PKTBA-S-4-300/40 TEST BENCHES FOR SHUT OFF VALVES DN MM (⅜...16 ) PKTBA-S-4-400/ (2175) (2...8) 250 (10) 300 (12) 350 (14) 400 (16) 180 (2610) 250 (3626) 420 (6091) 450 (6525) PKTBA-S-4-300/40 40 (580) (⅜...8) 250 (10) 300 (12) 60 (870) 100 (1450) Parameter PKTBA-S-4-400/270 PKTBA-S-4-300/40 Maximum clamping force, t (lbs) 270 (595248) 40 (8818,5) Min./max. diameter of the clamped flange, mm 160/670 (6/26) 160/460 (6/18) Maximum thickness of the clamped flange, mm 110 (4) 44 (2) Min./max. distance between the moving and stationary cross-heads, mm 180/800 (7/31) 170/730 (7/29) Distance between the columns, mm 1115 (44) 760 (30) Power supply, V/Hz 400/50 Motor power, kw 5,5 Overall dimensions (LхWхH), mm 2000x2060x3370 (79х81х132) 1655x1038x2786 (65х41х110) Weight, kg (bench/set of replacement parts) (lbs) 5500/2210 (12125/4872) 1320/470 (2910/1037) * Upon customer request. 15

16 MULTI-STATION TEST BENCHES FOR HYDRAULIC AND PNEUMATIC TESTING OF SHUT OFF VALVES testing of valve s body for strength and density; gate tightness tests; environmental leakage tests (including gland seals); operation test. TESTED ITEMS: gate valves; stop valves (globe valves); check valves; butterfly gates; ball and plug valves. TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, GOST 12815, etc.); welded ends (according ASME B 16.25, GOST, etc.). CONFORMED WITH STANDARD: API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST , etc. Clamping of tested valve provided by hydraulic cylinder, optionally test bench can be equipped with proportional clamping control system, which excluding axial compression applied to the valve body during clamping by hydraulic cylinder, during high pressure testing.* The two-sided gate sealing during tests do not require the tested valve rearrangement, which significantly reduces the test time. The bench is equipped with the water-collection tray. The test preparation time is significantly reduced by using the high-pressure fast coupling hoses. The bench is quickly adjusted to face-to-face dimensions of valve by using the electrically driven cross-head. All water-wetted parts are corrosion-proof. The bench can be equipped with replaceable sealing adapters.* Increased-diameter hoses reduce the time of the valve filling with the test medium. Fast clamping and centering of the tested valve is ensured due to synchronized travel of the straps. Allows quick and precise testing of large number of serial manufactured valves. OPTIONAL: PKTBA-CRS PKTBA-SOV PKTBA-VU p. 24 p. 27 p

17 PKTBA-S-3-600/110-2 MULTI-STATION TEST BENCH FOR SHUT OFF VALVES DN MM ( ) 25 (362,5) (2...8) 250 (10) 300 (12) 350 (14) 400 (16) 500 (20) 600 (24) 40 (580) 65 (942,5) 80 (1160) 110 (1595) 165 (2392,5) 210 (3045) Parameter PKTBA-S-3-600/110-2 Maximum clamping force, t (lbs) 110 (242508) Min./max. diameter of the clamped flange, mm 160/840 (5/33) Maximum thickness of the clamped flange, mm 80 (4) Min./max. distance between the moving and stationary cross-heads, mm 150/1250 (6/50) Distance between the columns, mm 900 (36) Power supply, V/Hz 400/50 Motor power, kw 8,5 Overall dimensions (LхWхH), mm 5100х2500х4120 (204x100x165) Weight, kg (bench/set of replacement parts) (lbs) 9250/1675 (20393/3692) * Upon customer request. 17

18 PKTBA-S /90-2 MULTI-STATION TEST BENCH FOR SHUT OFF VALVES DN MM (⅜...12 ) pneumatic and hydraulic testing of shut off valve; gate tightness tests; environmental leakage tests (including gland seals); operation test. TESTED ITEMS: gate valves; stop valves (globe valves); check valves; butterfly gates; ball and plug valves (⅜...6) 65 (2½) 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12) 64 (928) 150 (2175) 200 (2900) 370 (5366,4) 450 (6525) CONFORMED WITH STANDARD: API 527; API 6D; API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, GOST etc.); welded ends (according ASME B 16.25, GOST, etc.). Test bench composition allow to test shut off and pressure safety valves. The two-sided gate sealing during tests do not require the tested valve rearrangement, which significantly reduces the test time. Quantity of clamping units could be changed.* The bench is equipped with a special system for air removal from the tested item, which improves safety, productivity, reliability of the obtained data, and obviates the need for additional air drain.* All water-wetted parts are corrosion-proof. The bench is equipped with the water-collection tray. Face sealing type with hydraulic cylinder. Parameter PKTBA-S /90-2 Maximum clamping force, t (lbs) 41/90 (90389/198416) Min./max. length of the tested valve, mm 178/950 (7/37) Min./max. diameter of the clamped flange, mm 90/670 (3/26) Overall dimensions (LхWхH), mm 4100x1077x2985 (161х42х117) Weight, kg (lbs) 3650 (8047) 18 * Upon customer request.

19 PKTBA-S-3-250/180-3 MULTI-STATION TEST BENCH FOR SHUT OFF VALVES DN MM ( ) strength and density testing the of the body parts materials and welds under pressurized test medium; gate tightness tests; environmental leakage tests (including gland seals); operation test. TESTED ITEMS: gate valves; stop valves (globe valves); check valves; butterfly gates; ball and plug valves. DN, мм 100 (1450) 50 (2) 65 (3) 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 150 (2175) 250 (3626) 400 (5801) 700 (10153) TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, GOST etc.); welded ends (according ASME B 16.25, GOST, etc.). CONFORMED WITH STANDARD: API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST All water-wetted parts are corrosion-proof. Quantity of clamping units could be changed.* Test bench equipped with vacuuming system, to remove air from the tested valve. This system allows to ensure safety, reliability and preciseness of test results, as well as eliminates operator from the air drainage operations.* The test preparation time is significantly reduced by using the high-pressure quick-connect hoses. Testing is carried out in manual mode (semi-automatic and automatic modes optionally*). Mounting and testing processes are fully mechanized to make operations even more safe and comfortable for operators. Hydraulic system of the test bench is powered by oil pump station, to ensure service life and reliability of the test unit. Parameter PKTBA-S-3-250/180-3 Maximum clamping force (central / outermost / two outermosts / three statoins), t (lbs) 100/180/150/60 (220462/398832/330693/132277) Min./max. diameter of the clamped flange, mm 160/670 (6/26) Min./max. length of the tested valve, mm 170/850 (7/33) Distance between axes of adjacent posts, mm 800 (31) Power supply, V/Hz 11 Motor power, kw 400/50 Overall dimensions (LхWхH), mm : - clamping device; 3383х2517х3325 (133х99х131) - pnevmogidraulic pumping station; 1164х822х1767 (46х32х69) - pump station. 963х673х924 (38х26х36) Weight, kg (lbs): - clamping device; (22267) - pnevmogidraulic pumping station; 362 (798) - pump station. 465 (1025) * Upon customer request. 19

20 PKTBA-S /18-3 MULTI-STATION TEST BENCH FOR SHUT OFF VALVES DN MM (⅜...8 ) pneumatic and hydraulic testing of shut off valve; gate tightness tests; environmental leakage tests (including gland seals); operation test. TESTED ITEMS: gate valves; globe valves; ball valves. (") (⅜...6) 200 (8) 40 (580) 70 (1015) TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, GOST etc.); welded ends (according ASME B 16.25, GOST, etc.). CONFORMED WITH STANDARD: API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST The test bench consists of a station for hydraulic tests and station for pneumatic tests. Quantity of clamping units could be changed upon customer request.* The test bench can be produced with vertical of horizontal test stations, and with the combination of two of them.* The test bench includes a control panel. Units and details of the test bench are protected from corrosion. Allows fast and accurate testing of a large quantity of serial products. The test bench is equipped with a control system that provides: light indication on the presence of pressure in the valve; the system that prevents the tested valve unclamping in the presence of pressure therein; setting the time of tests; automatic detection of tested valve s gate leakage with a light signal. Parameter PKTBA-S /18-3 Maximum clamping force, t (lbs) (station 1 / stations 2,3) 18/2,2 (39683/4850) Min./max. length of the tested valve, mm 130/400 (5/15,94) Min./max. diameter of the clamped flange, mm 95/335 (4/13) Overall dimensions (LхWхH), mm 2582х1478х2206 (101х58х87) Weight, kg (lbs) 1650 (3638) * Upon customer request. 20

21 PKTBA-S-5-80/6-5 MULTI-STATION TEST BENCH FOR SUBMERGED GAS TESTING OF SHUT OFF VALVES DN MM (½...3 ) submerged gas testing of pipeline valves; testing of valve s body for strength and density; gate tightness tests; environmental leakage tests (including gland seals). TESTED ITEMS: cryogenic valves; gate valves; stop valves (globe valves). 75 (") (1088) (½...⅔) 50 (2) 65 (2½) 80 (3) * 120 (1740) 180 (2610) 250 (3625) TESTED UNIT CONNECTION TYPE: flanged (according ASME B 16.5, GOST etc.); welded ends (according ASME B 16.25, GOST, etc.). CONFORMED WITH STANDARD: API 598; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST The tank, power rack, piping and all parts of the test bench that are submerged under water are made of stainless steel. The two-sided gate seal tests do not require the tested valve rearrangement, which significantly reduces the test time. Test from one to five valves is executed simultaneously. The clamp of tested valves is made by hydraulic cylinders mounted on each test station, independently of each other. The power frame is disposed within the water tank and submerged under water to a depth from 0 to 600 mm (24 ). For easy installation of valves to be tested the power rack rises above the tank. For easy inspection of tested valves the tank of the test bench is provided with an internal illumination. The test preparation time is significantly reduced by using the high-pressure quick-connect hoses. Stainless steel power rack of test bench actuated by two pneumatic cylinders. Parameter PKTBA-S-5-80/6-5 Maximum clamping force of each test station, t (lbs) 6 (13228) Total maximal clamping force, t (lbs) 30 (66138) Min./max. distance between the moving and stationary cross-heads, mm 115/510 (4/18) Distance between the columns, mm 270 (11) Power supply, V/Hz 400/50 Overall dimensions (LхWхH), mm 2730x1750x1370 (107х69х54) Weight, kg (lbs) 2650 (5842) * Upon customer request. 21

22 TEST BENCHES FOR HYDRAULIC AND PNEUMATIC TESTS OF CONTROL VALVES testing the body part materials for strength and density; gate tightness tests acc. to ANSI FCI 70.2 (Class II-VI); environmental leakage tests (including gland seals); operation test. TESTED ITEMS: сontrol valves; shut off valves. TESTED UNIT CONNECTION TYPE: flanged (ASME B 16.5); welded ends (ASME B 16.25). CONFORMED WITH STANDARD: API 598; ANSI/ISA ; DIN EN 12266; ISO 5208; ASTM E ; GOST ; GOST Clamping of tested valve provided by hydraulic cylinder, optionally test bench can be equipped with proportional clamping control system, which excluding axial compression applied to the valve body during clamping by hydraulic cylinder.* The two-sided gate sealing during tests do not require the tested valve rearrangement, which significantly reduces the test time. The bench can be equipped with special system for air removal from the tested valve bodies, which improves safety, productivity, reliability of the obtained data, and obviates the need for additional air drain.* The bench is equipped with water-collection tray and drainage system.* The test preparation time is significantly reduced by using the high-pressure quick-connect hoses. The bench is quickly adjusted to face-to-face dimensions of valve by using the electrically driven cross-head. The patented design of the self-sealing adapters exclude axial compression during the tests, which ensures the test reliability, protects the valves against deformation, and extends the valve life.* All water-wetted parts are corrosion-proof. The bench can be equipped with replaceable sealing adapters.* Increased-diameter hoses reduce the time of the valve filling with the test medium. Test-bench can be equipped with valve lifting platforms for valve positioning and support during testing.* The tested valve clamping technique is used to ensure visual control of leakage points for vertical version. Quick clipping and centering of the tested item is ensured due to synchronized travel of the straps at vertical version. OPTIONAL: PKTBA-PRA PKTBA-BR PKTBA-CRS PKTBA-PGS p. 30 p. 30 p. 24 p. 25 PKTBA-SOV PKTBA-VU PKTBA-B PKTBA-SVN 22 p. 27 p. 27 p. 28 p. 29

23 PKTBA-SI-26-CV, PKTBA-SI-26-1-CV TEST BENCHES FOR CONTROL VALVES DN MM (⅜...24 ) PKTBA-SI-26-CV (⅜...8) 250 (10) 300 (12) ( ) 60 (870) 100 (1450) 150 (2175) 240 (3480) PKTBA-SI-26-1-CV (2...10) 300 (12) 350 (14) 400 (16) 500 (20) 600 (24) 100 (1450) 120 (1740) 150 (2175) 240 (3480) 375 (5437,5) 450 (6525) Parameter PKTBA-SI-26-CV PKTBA-SI-26-1-CV Maximum clamping force, t (lbs) 90 (198416) 300 (661387) Min./max. distance between the moving and stationary cross-heads, mm 150/975 (6/39) 264/1602 (10/64) Distance between the columns, mm 745 (30) 1360 (54) Weight, kg (bench) (lbs) 2005(4420) 5500 (12125) * Increased clamping force available upon customer request. 23

24 PKTBA-CRS COMPUTER REGISTRATION SYSTEM the system is designed for measuring pressure, test medium leakage through the valve gate, temperature of the test medium and ambient air, HDD saving and printing out of the test protocols (testing in accordance with API, ANSI FCI, ISO, GOST, DIN and other standards). TEST TYPES: hydraulic and pneumatic tests of the valves for strength and density; hydraulic and pneumatic tests of the shut-off valves for leakage; hydraulic and pneumatic tests of the safety valve gate seal by the adjustment pressure; hydraulic and pneumatic tests of the well-head and anti-blowout equipment by the working pressure; safety valve adjustment (measuring the valve completely open (valve response) / closed pressure). OPTIONAL EQUIPMENT 24 OPTIONS: 1) PKTBA-CRS-M - mobile version of CRS designed for computer registration of test parameters and generating of test protocols during testing of valves at sites with blind flanges or in mobile testing workshops. 2) PKTBA-CRS-R - special version of CRS designed for measurement of leakage of control valves in accordance with ANSI FCI 70.2 (Class II-VI) with computer registration of test parameters and generating of test protocols No human influence on the test results. Automatic recording of the test results. Integration into the company network is possible. High reliability and accuracy of the results are ensured by the pressure and leakage gauges, as well as industrial computer. Software package is made for easy operation with the system, and allows to input necessary valve data as: DN, PN, test standard, types of test, operator and manufacturer details, sensor calibration parameters. When testing process has been finalized CRS system will generates a report with real time testing conditions showed in a graphics. Reports are saved in archive on internal HDD. Parameter FUNCTIONS: 1. Leakage measurement by bubbles (drops) and actual volume during the shut-off valve tests and the leakage class (A, B, С, D) determination during hydraulic and pneumatic tests. For measurement of leakages according to ANSI FCI 70.2 (Class II-VI) ANSI B unit requires upgrade to CRS-R version. 2. Measuring the test-medium pressure during hydraulic and pneumatic tests of the shut-off and safety valves with an error of 0.6% or smaller. 3. Test medium and surrounding air temperature measurement during hydraulic tests. (Not included in CRS-M.) 4. Pressure measurement at the time of popping, full opening, and closing of the safety valve gate during the valve test and adjustment. 5. Graphic output of the test results. 6. Electronic and paper saving and storing of the test protocols with possible data transmission. 7. Test data base development for each item. 8. Test result printout. 9. Leakage measurement during the control valve tests, if using additional flowmeters. PKTBA-CRS Operating medium water, air* Maximum measured test pressure, bar (psi) 1600 (23200) Maximum measured leakage volume for water (air), cm3/min (fl oz) 7,2/11,0 (0,24/0,37) Reduced pressure measurement error, % +0,6 Reduced leakage measurement error, % +5,0 Test medium and surrounding air temperature measurement range, C (F ) ( ) Absolute error of the temperature measurement, C (F ) +1,5 (+34,7) Power supply, V/Hz 230/50 (110/60**) Power consumption, W 1200 Overall dimensions (LхWхH), mm 760х520х1210 (30x21x48) Weight, kg (bench) (lbs) 120 (264) * Requirements for water: in 100 cubic centimeters (milliliters) (3,38 fl oz) of water should contain no more than 400 solid particles: size from 50 up to 100 microns (0,002-0,004 ). Requirements for air: size of solid particles no more than 40 microns (0,002 ). ** Upon customer request.

25 PKTBA-PGS CONTROL STATIONS pressure source for hydraulic tests of valves and pressure vessels; supplies as a control panel of the test bench; as well as independent pressure source. FUNCTIONS: 1. Hydraulic test medium pressure up to 1600 bar (23200 psi). 2. Continuous (stepless) pressure control for: - hydraulic tests bar ( psi); - pneumatic tests bar (7 145 psi) ( bar ( psi) upon customer request). 3. Smooth control of the test-bench hydraulic clamping cylinder. 4. Automatic maintaining of achieved test pressure. 5. Valve gate leakage measurement by the drop and bubble methods (see B). 6. Control of the test process by the pressure-gage panel with the measurement accuracy of 1.0 % (0.6% as requested by customer). 7. The PKTBA-PGS is equipped with sockets to connect additional calibration test gages with the required accuracy (see А). 8. The PKTBA-PGS, can be connected to the CRS for recording of test data. В А Pressure up to 1600 bar (23200 psi) С OPTIONS: 1) PKTBA-PGS-PS edition equipped with the automatic proportional clamping control system. PLC controlled system allow to perform testing of valves in a safe mode excluding axial compression applied to the valve body during testing, by automated proportional clamping pressure adjustment in hydraulic cylinder, relatively to testing pressure. 2) PKTBA-PGS-A edition allow to perform testing of valves in automatic mode. Also can be provided with proportional clamping control system. The range of process automation should be negotiated and stated at the order stage in technical specification to the contract of supply. 3) PKTBA-PGS-M mobile version of control station, that allow to E perform testing at sites with blind flanges are not included. The PKTBA-PGS control circuit uses pneumatically controlled gate elements. This releases the operator from opening and closing numerous needle valves and makes the unit control process simple and reliable. The equipment has separate filling line to reduce the test preparation time. For convenience, control of the hydraulic clamping cylinder of the test bench can be performed from the control panel and remote pedal (see E). The PKTBA-PGS external connection diagram uses fast coupling joints with warranted operation life of 10,000 cycles, which significantly reduces the time required to complete preparation and final operations. The compressed-air supply line has the air-preparation unit and ensures class 0 air supply even when the pneumatic network contains polluted air (see C). To extend the unit operation time, the PKTBA-PGS water input is equipped with a fine water filter (see D). Parameter PKTBA- PGS-1-1 Output water pressure: - "clamp", bar; - - "clamp", psi; - - "test", bar; "test", psi Air pressure during pneumatic tests, bar (psi) PKTBA- PGS PKTBA- PGS PKTBA- PGS-1-4 PKTBA- PGS-1-5 PKTBA- PGS-2-1 PKTBA- PGS-2-2 PKTBA- PGS-2-3 PKTBA- PGS-2-4 PKTBA- PGS-2-5 PKTBA- PKTBA- PKTBA- PKTBA- PGS-2-1v PGS-2-2v PGS-2-4v PGS-2-PU ,5 6 (7...87) 0, ( ) Filling speed, l/m (gl/min) 30 (8) - Number of boosters Power supply Not required Overall dimensions (LхWхH), mm 1193 х 784 х 1685 (48 x 31 x 67) Weight, kg (bench/set of replacement parts) (lbs) 320/30 (705/66) 320/30 (705/66) 320/30 (705/66) 320/30 (705/66) 300/40 (661/88) 380/40 (838/88) 380/40 (838/88) 380/40 (838/88) 380/40 (838/88) 390/40 (860/88) 390/40 (860/88) 390/40 (860/88) 390/40 (860/88) 325/30 (716/66) D OPTIONAL EQUIPMENT 25

26 PKTBA-UK-1...PKTBA-UK-3 AUTOMATED COMPRESSOR UNIT pressure source for high pressure pneumatic tests of valves and pressure vessels; independent pressure source. COMPLETE SET: air compression and supply unit: - compressor unit; - cylinder set 3х50 l (3х13gl); - monitoring, adjustment, and control unit; - piping and automatic equipment system; - additional available boosters (in PKTBA-UK-2 and PKTBA-UK-3). spare parts, tools, and accessories. OPTIONAL EQUIPMENT Pressure up to 400 bar (5800 psi) High pressure compressor unit with 150 l receivers, will provide you with long term reliable operation of testing unit, instead of air boosters which are require monthly overhauling, and replacing of piston rings, which requires time and skilled operators. The compressor unit is specially designed for use with test bench, which reduces its cost compared with large compressors supplying the required pressure. The compressor unit is designed for long-term continuous operation. The unit control system automatically maintains the cylinder pressure within the specified limits and ensures the unit shutdown in case of emergency. It has 2 individually adjusted high- and low-pressure output lines. Compressed air backup is up to 150 l (3x13 gl). Stepwise air volume adjustment in the cylinders ( l ( gl)) allows us to reduce the high pressure generation time. Parameter PKTBA-UK-1 PKTBA-UK-2 PKTBA-UK-3 Maximum pressure at, bar (psi) 64 (928) 200 (2900) 350* (5075) Pneumatic unit capacity reduced to initial conditions, l/min 250 Pressure buildup time, min: - up to maximum pressure in a 50 l (13 gl) receiver; up to maximum pressure in a one-liter (0.3 gl) tank. 0,3 0,8 1,75 Receiver volume, l (gl) 150 (40) 100 (27) Motor power, kw 5,5 Power supply, V/Hz 400/50 Overall dimensions (LхWхH), mm (48x63x79) Weight, kg (lbs) 695 (1433) * Upon customer request 400 bar (5800 psi). 26

27 PKTBA-SOV RECYCLING WATER SUPPLY STATION autonomous recycling process water supply station for test benches and pneumohydraulic stations included in composition thereof as well as for other units applying process water. Operation in automated mode with maintained set output water pressure. The unit provides water supply for consumers through two lines with a separate adjustment of pressure for each one. The unit stops automatically when water level in the tank reaches minimum. Modular structure of the unit allow increasing of PKTBA-SOV tank volume up to 12 m³.* Provides hydraulic testing without main process water supply line in the workshop. Water drainage from several consumers (up to 4) to the tank. Resource saving in case of a closed cycle of process water use. High precision of water pressure maintaining and measuring at the installation output. The tank may be placed at 10 m distance from the control panel. Possible application of water with corrosion inhibitors.* PKTBA-VU VACUUM SYSTEM air drainage from tested pipeline valves clamped at the test bench before filling with process water. Recommended for use with horizontal test benches. OPTIONAL EQUIPMENT Provides significant reduction of time for filling of the tested products with water excluding need of remained air removal from the valves and pressure relive fittings. Recommended to use with horizontal clamping units in case if tested valves are not equipped with relieve valves. High degree of vacuumizing (up to bar). Essential for horizontal bench for testing of large inner diameter valves and fittings from DN 400 mm (16") and higher. Equipped with automated control system which allows switching off the unit when the required level of vacuumization is reached. Can be used as vacuum creation unit in set with PGS unit in other fields of applications as breather valves testing. Compatible with all types of test benches from PKTBA product range as well as for use as a component with other manufacturer s test bench. * Upon customer request. 27

28 PKTBA-B SAFETY FENCE FOR HIGH PRESSURE TESTING provision of safety protection in case of depressurization of the tested items or connecting elements during hydraulic and pneumatic testing. OPTIONAL: Video control system (PKTBA-SVN). COMPLETE SET: uprights; panels (with or without window); swing gates (sliding*); sliding roof*; lighting / warning panel; electrical cabinet; pneumatic safety locking device.* OPTIONAL EQUIPMENT Set of modules allows mounting of safety fence of various types and sizes with possible placement of gates at various sides. The panels of safety fence are provided with viewing windows of certified armoured glass. In the safety fencing provided the locking mechanism of the entrance gates during gas testing. Armoured protection is mounted at the site. Uprights are installed at foundations using foundation (anchor) bolts. In order to provide electrical safety panels and gate leaves are facilitated with grounding bolts. Parameter PKTBA-B Height, mm 2500 (96) Blank panel width, mm 1000 (40) Width of blank panel with windows, mm 2000, 1500 (80, 60) Window dimensions, mm 500х500 (20x20) Width of swinging gates, mm 1700/2700 (69/115) Width of sliding gates, mm 1600 (64) Minimal length of an armoured protection wall with sliding gates, mm 6000 (240) 28 * Upon customer request.

29 PKTBA-SVN VIDEO CONTROL SYSTEM remote monitoring of testing process of different equipment within the safety fence where the presence of operators is hazardous or not required. COMPLETE SET: control panel; high quality turning video cameras of dome type, 2 or 4 pcs. (5 by order); set of fastening devices; set of connecting cables; documentation. OPTIONAL EQUIPMENT Visual monitoring of testing process performed within safety fence from different sides. All the control elements are located at industrial upright of high protection rate. Uprights are installed at foundations using anchor bolts. Monitor of industrial version has IP 54 protection against dust and moisture providing operability in conditions of increased humidity, dustiness and significant difference of temperatures. Parameter PKTBA-SVN Video monitor: - type; colour, not touch sensitive - diagonal, inches. 17 Video camera: - type; dome-type - sensitivity, lux; 1 - zoom (digital/optical); 12х/18х - horizontal turn angle, deg.; vertical turn angle, deg. 90 Supply voltage, V/Hz 230/50 Consumed power, kw, not exceeding 0,3 Operation conditions: - ambient air temperature, ºС (ºF); from +10 (+50) to +35 (+95) - relative air humidity, (at 25ºС (77 ºF)), %; from 45 to 80 - atmospheric pressure, bar (psi). from 0,84 (12) to 1 (15) Overall dimensions of control panel, (LxWxH), mm, not exceeding 600х700х1685 (24x28x67) Weight, kg (lbs), not exceeding 85 (188) 29

30 PKTBA-SI-PRA TEST UNIT FOR TESTING OF CONTROL VALVE ACTUATORS operation testing, valve closure element harmonization and insensitivity adjustment for valves with diaphragm actuators and actuators of control valves with pneumatic and electric control. OPTIONAL EQUIPMENT Parameter PKTBA-SI-PRA Air pressure control range, bar (psi): - channel I; from 0 to 4 (58) - channel II. from 0 to 7 (102) Pressure gauge accuracy rating, at least 0,6 Adjustment range of current acc. to load, not exceeding 1kOhm, ma from 0 to 20 Adjustment range of voltage acc. to load, at least 30 Ohm, V from 0 to 30 Fixed values: - of current acc. to load, not exceeding 1kOhm, ma; 4, 8, 12, 16, 20 - voltage acc. to load, at least 30 Ohm, V. 24 Power voltage of the tested products, V/W 24/20 Milliammeter and voltmeter accuracy rating, at least 0,6 Air pressure supplied to the bench, bar (psi), at least 7,5 (109)* Supply power, V/Hz 230/50 Overall dimensions, (LxWxH), mm 600х700х1700 (24x28x68) Weight, kg (lbs) 70 (154) * Allowes to supply air with lower pressure to narrow the range of air control in the channel II. PKTBA-BR LEAKAGE MEASURING UNIT FOR CONTROL VALVES measuring of leakages through the gate element of control valve during testing with air. High precision and visibility when testing for gate tightness with air. A large range of measured leakage allows testing of control valves with tightness class II-VI as per GOST (ANSI / FCI 70-2). Unit allows to connect additional flow sensors to register the leakages by using computer registration system PKTBA-CRS.* Mobile design of the unit allows to move it between the different benches, depending on the need for testing of control valves. Built-in filter eliminates the need to clean the flowmeters in contact with foreign particles from the tested valves. Parameter PKTBA-BR The range of measurement of airflow rate: - bobble/drop counter I, Sm3/min.; ,0 - flow meter II, Sm3/min.; 11, ,0 - flow meter III, Nl/Min.; 0,1...1,0 - flow meter IV, Nl/Min.; 0,83...8,3 - flow meter V, Nl/Min.; 8,3...83,0 - flow meter VI, Nl/Min. 81, ,0 Class of sensor accuracy II-VI (50% scale),% 1 Operation conditions: - ambient air temperature, C (ºF); from +5 (+41) to +40 (+104) - relative humidity (at + 25 C)% Overall dimensions (LxWxH), mm 950х710х2100 (37х28х83) Weight, kg (lbs) 40 (88) 30 * Upon customer request.

31 OUR CERTIFICATES: CONTACT: Export Department Tel.: +7 (8412) ADDRESS: 75 Prospekt Pobedy, Penza , Russia.

32 «PKTBA» CJSC 75 Prospekt Pobedy, Penza, , Russia. Tel./fax: +7 (8412) web: