Your partner for EPC Gas Projects

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1 Your partner for EPC Gas Projects Otto-Hahn-Strasse 12 D Ettlingen Phone: ++49 (0) Fax: ++49 (0) GEVA Member of MHC-Group

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3 GEVA Gas- und Energieverteilungsanlagen GmbH a 100%-subsidary of the MHC- Group, took over the famous J.B. Rombach Anlagenbau company in Our core business is to act as EPC contractor for gas pressure regulation and metering systems (PMRS) in technical and quality standard of former J.B.Rombach Anlagenbau company as well as new gas applications such as CNG Filling Stations and advanced bio gas techniques. GEVA has maintained its manufacturing entity for pressure reducing and meter stations (PMRS) in Karlsruhe Ettlingen, Germany GEVA is certificated at DVGW (German approval authority for water and gas installations companies) in the field of applications gas pressure regulator and metering stations (PMRS) acc. DVGW G GEVA has also close business-cooperation with company GTS Thielmann Energietechnik GmbH, who designs and builds dry gas filters, filter separators, water bath heaters, silencers and heat exchangers, they are based in Kassel, Germany. GEVA stations and equipment are widely approved by the gas utilities all over the world and we undertake to manufacture them all to the relevant codes and standards in force in the Gas transmission and distribution industries. We would like to point out that all of our products are designed and produced within our Total Quality Management (TQM) systems, such as: c DVGW G c DIN EN ISO 9001 c DIN EN ISO c KTA 1401 c SCC ** Furthermore, our engineering team based in Ettlingen is specialized in the field of developing electronic and energy metering systems for custody transfer. 3

4 An International Presence As a EPC (Engineering Procurement Construction) contractor for gas pressure regulation and metering systems (PMRS), GEVA delivers the various units tailor-made for installations in concrete buildings, in cabinets (steel sheet, aluminum or plastic) otherwise in as well as so called open air installations for domestic and export requirements. According to customer requirement, we install in the PMRS the most modern equipment for gas cleaning, gas heating, regulating and metering. We provide instrument and control equipment as well as communication systems between at site installation and Local Control Board (LCB) as well as Central Control Board (CCB). GEVA has also advanced knowledge for CNG filling stations and GEVA increased it s EPC activities with Bio Gas installations (to fulfill the requirement for this fast growing market segment). GEVA provides (beside erection, commissioning, supervision) on special request, service, maintenance and repair for all kind of PMRS. 4

5 Contact GEVA Gas- und Energieverteilungsanlagen GmbH Location Otto-Hahn-Strasse 12 D Ettlingen, Germany Phone ++49 (0) Telefax ++49 (0) Web 5

6 GEVA Gas- und Energieverteilungsanlagen GmbH is a 100% subsidiary of MHC Holding GmbH (MHC). MHC is a well known service company providing its industrial services (such as system engineering, service, mechanical workshop activities, maintenance, repair, security) to all major companies in the domestic area as well in the neighbouring European countries. With a manpower force of nearly 300 skilled engineers and well trained workers, MHC meets the requirements of modern industrial production and service philosophy. In order to maintain a close relation to our customers, we set up a close sales network to assure intensive support day and night for our customers. Our field service is connected to their headquarters by means of the most modern communication technologies and can thus call up the latest data at any time. This highly developed exchange of information between field service and office employees enables us to process PMRS needs and/or industrial requirements without lead time. To meet and maintain the customer s quality requirements, we have implemented a Total Quality Management (TQM) system years ago which is certified in compliance with DIN ISO 9001, DIN ISO 14001, KTA 1401, DVGW G and last not least SCC**. Quality control and quality management in all company sectors is the logical implementation of MHC-Group s quality philosophy. On the following pages you will get an overview and a description of the GEVA capabilities. 6

7 Capability Presentation 1. System Engineering 2. Total Quality Management 3. Certificates 4. Reference List 5. Photos 6. Drawings 7

8 1. System Engineering GEVA as EPC contractor provides: gas pressure regulating and measuring systems test and calibrating installations for regulators and meters components for system engineering GEVA System Engineering means gas pressure regulating and measuring systems in the following designs: installation in buildings (concrete) cabinet design (steel/aluminium/plastic) open-air design one- and multiple-line one- and multiple-stage with and without preheating (heat exchanger or heater) including all conventional gas measuring methods (turbine, orifice, ultra sonic) including complete electric equipment for recording, display, registration and processing of variables and operating states complete control and regulation consumption optimization storage management pressure and temperature regulation remote operation remote system monitoring remote system control long-distance transfer of measuring and process variables including equipment for process visualization, data processing and filing supervision of one or more systems through a central management unit long-term storage of consumption data consumption volume monitoring All deliveries meet the latest DIN EN standards and DVGW directives as well as international standards (e.g. ASME, API, GOST) 8

9 2. Total Quality Management consisting of: Quality Management System according to DIN EN ISO 9001 : 2008 A modern and efficient quality management system is the precondition for the manufacturing of high quality products. All areas of the company have to contribute to quality in order to secure this product quality. The Quality Management System (QM-System) system describes the process of the entire MHC-Group company with the aim of fulfilling the required quality to 100%. The quality management system is well implemented, continually optimized and supervised by regular internal and external audits. The certification proves that all major quality elements of the DIN EN ISO 9001: 2008 standard are fulfilled. Basically, this refers to the following features: permanent redesign and innovation for the advancement of our products introduction of quality measures already in the planning stage highly qualified suppliers stringent incoming inspection production with high technical standard qualified and well trained staff continual quality checks in production only products that fulfill all quality requirements are processed further and delivered to the customer 100% function and safety inspection of all devices final check of the complete system in Ettlingen 9

10 Environmental Management System according to DIN EN ISO : 2005 GEVA has established an environmental management system in order to improve the economic and ecological conditions of today for future generations. With the help of an environmental management system as per ISO 14001, GEVA structures and efficiently organizes the following activities in the company: corporate commitment to activate environmental protection in environmental policy and its realization in a continuous improvement process systematic definition of environment protection targets, objectives and their specific implementation in environmental programs clear documentation of structures, responsibilities and processes. Appropriate employee training systematic, objective and regular review of the management system and its effectiveness by top management Certification validation of GEVA system is able, to demonstrate the effectiveness of the environmental activities to the general public, authorities, employees, customers and business partners and thus create a positive image branded responsibility for the environment. 10

11 Safety Health Environmental Management based on SCC** regulation (version 2006) To improve occupational safety & health, accident preventation and health promotion at workplace, organizational provisions are getting an increased importance. An overall integration of the occupational safety & health in all operational sequences of all levels point out the taken actions to regularize GEVA s safety-health-environmental rules and procedures. This is an important part of the functional work schemata and will be continuously adapted to new developments, conditions and laws. Many customers demanding an SCC** certificate from contractors working on their premises. The SCC** certificate is based on questionnaire test lists and covers the themes in the field of safety, health and environmental protection. Topics and benefits are: SCC** convey important information on work SCC** qualified are familiar with essential legal requirements regarding the occupational safety & health protection well-trained personnel can help to reduce cost, as the periods of trouble-free operation last longer and the need for the cost and time-consuming auditing of various machine and system downtimes can be reduced practice shows that the increase in the level of safety consciousness among staff reduces the rates of accidents, thereby reducing the financial burden on the business cost reduction for the customer GEVA s top management was among those companies, identifying these advantages of SSC** certificate to the benefits of themselves and for there customers. 11

12 Steel Structures: Execution and Constructor s Qualification according DIN GEVA as manufacturer of steel structures, is in possession of qualified personnel, facilities and equipment to execute this steel works. GEVA s workshop production quality control securing that all steel structures are according to the rules of the DIN Verification of suitability according to DIN towards a notified body has been done. Furthermore, GEVA has qualification for welding according DIN EN (machinery and personnel). GEVA is in possession of qualification for two classes, such as: 1. Class B and 2. Class D These qualifications assure, that GEVA is able to execute structural engineering as well as welding on supporting elements according to DIN and DIN EN

13 3. Certificates DVGW- G Certificate DIN EN ISO 9001 : 2008 DIN EN ISO : 2005 DIN EN Teil 7, Klasse B und D KTA 1401 SCC** AD 2000-HP0/TRD 201 DIN EN

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15 Certificate of Registration QUALITY MANAGEMENT SYSTEM DIN EN ISO 9001: 2008 This is to certify that the GEVA Gas- und Energieverteilungsanlagen GmbH Otto-Hahn-Straße Ettlingen Holds Certificate No: FS /10411/3D and operates the Quality Management System of the group MHC, Certificate No. FS /10411D, which complies with the requirements of DIN EN ISO 9001:2008 for the following scope: Engineering, design, manufacturing, assembly, commissioning and services for natural gas supply systems; biogas feeding into gas networks; electrical supply and measuring and control systems For and on behalf of BSI: Managing Director, BSI Management Systems (Germany) Originally registered: Latest issue: Expiry date: Page: 1 of 1 QMS/EMS-TGA-ZM This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract. An electronic certificate can be authenticated online. Printed copies can be validated at or by phone +49 (0) The British Standards Institution is incorporated by Royal Charter. BSI Management Systems und Umweltgutachter Deutschland GmbH, Dörnigheimer Straße 2a, Hanau, Deutschland. 15

16 Certificate of Registration ENVIRONMENTAL MANAGEMENT SYSTEM DIN EN ISO 14001: 2005 This is to certify that the GEVA Gas- und Energieverteilungsanlagen GmbH Otto-Hahn-Straße Ettlingen Holds Certificate No: EMS /10411/3U and operates the Environmental Management System of the group MHC, Certificate No. EMS /10411U, which complies with the requirements of DIN EN ISO 14001:2005 for the following scope: Engineering, design, manufacturing, assembly, commissioning and services for natural gas supply systems; biogas feeding into gas networks; electrical supply and measuring and control systems For and on behalf of BSI: Managing Director, BSI Management Systems (Germany) Originally registered: Latest issue: Expiry date: Page: 1 of 1 QMS/EMS-TGA-ZM This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract. An electronic certificate can be authenticated online. Printed copies can be validated at or by phone +49 (0) The British Standards Institution is incorporated by Royal Charter. BSI Management Systems und Umweltgutachter Deutschland GmbH, Dörnigheimer Straße 2a, Hanau, Deutschland.

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19 Certificate of Registration SHE MANAGEMENT SYSTEM SCC** This is to certify that the GEVA Gas- und Energieverteilungsanlagen GmbH Otto-Hahn-Straße Ettlingen Holds Certificate No: FS /10411/3S and operates the Safety, Health & Environmental Management System of the group MHC, Certificate No: FS /40411S, which complies with the requirements of SCC regulation (version 2006) for the following scope: Engineering, design, manufacturing, assembly, commissioning and services for natural gas supply systems; biogas feeding into gas networks; electrical supply and measuring and control systems For and on behalf of BSI: Managing Director, BSI Management Systems (Germany) Originally registered: Latest issue: Expiry date: Page: 1 of 1 This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract. An electronic certificate can be authenticated online. Printed copies can be validated at or by phone +49 (0) The British Standards Institution is incorporated by Royal Charter. BSI Management Systems und Umweltgutachter Deutschland GmbH, Dörnigheimer Straße 2a, Hanau, Deutschland. 19

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22 4. Reference List Customer / Year of Production & Commissioning Work Description Location / Application Algeria Sonelgaz Production d Èlectricite / 1986 Greece PUBLIC POWER CORPORATION S.A. / Iran IPDC (Iran Power Development Company) / Iran IPDC (Iran Power Development Company) / Uzbekistan Uzbekistan, State Electricity Board / x HP Reducing & Metering Station Flow: Nm³/h Inlet pressure: 40 bar(g) Outlet pressure: 6 bar(g) 1x LP Reducing & Metering Station Flow: Nm³/h Inlet pressure: 40 bar(g) Outlet pressure: 1 bar(g) Sub contract via Technopromexport Design by: B. Wiede Executed by: Rombach Germany Gas Pressure Reducing Station - 2 lines 100% with heater and silencer Flow: Nm³/h Inlet pressure: 18 bar(g) Outlet pressure: 1,5 bar(g) Sub contract via Technopromexport Executed by: whb Germany Gas Pressure Reducing & Metering Station 3 lines 50% with silencer Flow: Nm³/h Inlet pressure: 7 bar(g) Outlet pressure: 1 bar(g) Sub contract via Technopromexport Executed by: whb Germany Gas Pressure Reducing & Metering Station 3 lines 50% with silencer Flow: Nm³/h Inlet pressure: 19 bar(g) Outlet pressure: 1,5 bar(g) Sub contract via Technopromexport Executed by: whb Germany Gas Pressure Reducing & Metering Station 2 lines 100% with silencer Flow: 2x Nm³/h Inlet pressure: 13 bar(g) Outlet pressure: 1 bar(g) Sub contract via Siemens Executed by: whb Germany Jijel, Algeria/ Power Plant Greece, Athens/ Power Plant Esfahan TPS, Unit 8 4x200 MW/ Power Plant Ramin TPS, Unit 5-6 2x315 MW/ Power Plant Talimardjan TPE 1x 800 MW/ Power Plant 22

23 Customer / Year of Production & Commissioning Work Description Location / Application Libya Sirte Oil Company / 2002 Iraq Gerneral Company for Electrical Projects / Iraq Gerneral Company for Electrical Projects / Egypt Nubaria Gas Company, Cairo / Iran Mobin Petrochemical Co. / Gas Pressure Reducing & Metering Station 4 lines 50% with scrubber, filter, heater Flow: 4x3.729 Nm³/h Inlet pressure: 60 bar(g) Outlet pressure: 25 bar(g) Sub contract via MAN Design by: B. Wiede Executed by: Rombach Germany Gas Pressure Reducing & Metering Station 2 lines 100% with filter, heater and silencer Flow: 2x Nm³/h, Inlet pressure: bar(g) Outlet pressure: 6 bar(g) Sub contract via Technopromexport Design by: B. Wiede Executed by: GEVA Germany Gas Pressure Reducing Station 2 lines 100% with silencer Flow: 2x Nm³/h Inlet pressure: 6 bar(g) Outlet pressure: 1 bar(g) Sub contract via Technopromexport Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: bar(g) Outlet pressure: 27 bar(g) Sub contract via Actaris Design by: B. Wiede Executed by: Egypt Gas, Cairo 1x HP Metering Station Flow: Nm³/h Pressure: 50 bar(g) 1x HP Metering Station Flow: Nm³/h Pressure: 50 bar(g) 6x Gas Pressure Reducing & Metering Station Flow: to Nm³/h Inlet pressure: 31 bar(g) Outlet pressure: 4 to 11 bar(g) Sub contract via Actaris Design by: B. Wiede Executed by: GEVA, Germany Wachkan Compression Facilities/ Process Gas Youssifiyah TPS, 2x210 MW/ Power Plant Youssifiyah TPS, 5x210 MW/ Power plant City of Nubaria Nile Delta/ Power Plant Assaluyeh, Persian Gulf Region/ Process Gas 23

24 Customer / Year of Production & Commissioning Work Description Location / Application Germany Krupp - Mannesmann 2005 Germany STEAG / BASF / 2005 Belgium ELECTRABEL / 2006 Germany E.ON Ruhrgas / 2007 Germany E.ON Ruhrgas / 2008 Germany Hagen Kabel / 2008 Germany SHELL / 2010 Croatia HEP-PROIZVODNJA / Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure bar(g) Outlet pressure 10 bar(g) Executed by: GEVA Germany Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: bar(g) Outlet pressure: 3 bar(g) Executed by: GEVA Germany Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: bar(g) Outlet pressure: 19 bar(g) Executed by: GEVA Germany Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: bar(g) Outlet pressure: bar(g) Executed by: GEVA Germany Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: bar(g) Outlet pressure: bar(g) Executed by: GEVA Germany Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: bar(g) Outlet pressure: bar(g) Executed by: GEVA Germany Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: bar(g) Outlet pressure: bar(g) Executed by: GEVA, Germany Gas Pressure Reducing & Metering Station 2 lines 100% Flow: Nm³/h Inlet pressure: 30 bar(g) Outlet pressure: 23,5 bar(g) Sub contract via Technopromexport Design by: B. Wiede Executed by: GEVA Germany Aachen, Germany/ Power Plant Ludwigshafen, Germany/ Power Plant Brüssel, Belgium/ Heating Plant Wülfrath, Germany/ Process Gas Nette Eisenbeck, Germany/ Power Plant Hagen, Germany/ Heating Plant Godorf, Germany/ Power Plant SISAK-C CCPP 1x230 MW/ Power Plant 24

25 5. Photos 25

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35 6. Drawings 35

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40 We drive gas Frankfurt Leimen Otto-Hahn-Strasse 12 D Ettlingen Phone ++49 (0) Fax ++49 (0) Location Germersheim Philippsburg A5 Ludwigshafen Location Wörth Rhein KIT Karlsruhe MHC Anlagentechnik GmbH Otto-Hahn-Strasse 12 D Ettlingen Phone ++49 (0) Fax ++49 (0) A65 Basel Location Ettlingen A8 Stuttgart GEVA Member of MHC-Group / CDH

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