EDF engineering experience for the nuclear renewal worldwide an opportunity for Italian industry
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1 EDF engineering experience for the nuclear renewal worldwide an opportunity for Italian industry Jean-Paul Chatry, Executive Vice-President, Sviluppo Nucleare Italia
2 The french Nuclear Generation Fleet Single line of pressurized water reactors designed along the same technological principles 5 58 reactors in operation Spread across 19 sites Single technology: PWR (Pressurized Water Reactor) 3 series : 900 MW : 34 units 1300 MW : 20 units 1500 MW (N4): 4 units Average age : 23 years old Mature: 1300 reactor years Connection to the grid Site date Net Power Mwe Low CO2 emissions EDF France : 50g/kwh Europe : 400 g/ kwh
3 EPR Flamanville 3 project :
4 Flamanville 3 : General view (may2010)
5 Flamanville 3 : General view
6 Flamanville 3 : Reactor building
7 Flamanville 3 : inlet aspiration / structural steels
8 Flamanville 3 : discharge gallery under the sea
9 Flamanville 3 : May 2010 energizing electric boards
10 The FA3 Site in Numbers tons of armoured cables m³ of cement 150 km of pipes tons of carpentry km of electrical cables > people working on site 15 milions hours of work 2 millions hours of engineering
11 Our core competency : EDF as an Architect Engineer A profile very similar to Enel engineering Project Management (schedule, cost, quality, interface management, risk analysis ) Definition of general technical codes and specifications Technical specifications and surveillance of main contracts (NSSS, I&C, TG, BNI design, nuclear fuel) Definition of technical references and overall operation Definition of contract allotment and contract management Licensing process Construction on site and commissioning test
12 Support to the existing fleet & new build : A continuing mobilization of engineering 58 units commissioned in France + Owner s assistance for new nuclear build projects PWR 900 CPO PWR 900 CP PWR 900 CP PWR 1300 P EDF s ambition Develop, invest and operate 1 EPR Flamanville 3 13 C EPR 09 Taish. 1 Taish. 2 Penly 3 78 Koeberg 1&2 85 South Africa PWR 1300 P /14 US EPR CC3 US EPR 2 US EPR 3 4 PWR 1500 N US EPR 4 87 PWR: Pressurised Water Reactor CP0, CP1, CP2, P4, P 4, N4 = technological series for French reactors EPR: European Pressurized water Reactor EPR projects : a series effect Daya Bay 1&2 94 China 13/14/16/17 EPR HP 1 EPR HP2 97 Ling Ao 1&2 02 SZWL 1 China SZWL 2 05 Ling Ao 3&4 11 China EPR Italy 1 15/16/18/19
13 Engineering for EPR s Strategy : to duplicate Flamanville 3 model UNITED STATES 4 EPR UNITED KINGDOM 4 EPR ITALY 4 EPR FRANCE FLAMANVILLE 3 PENLY 3 2 EPR CHINA 2 EPR
14 Balance of Nuclear Island BNI Conventional Island CI Nuclear Steam Supplying System NSSS Balance of plant BOP The precise definition depends on actual contractual allotment
15 Flamanville 3 : an architecture on 3 levels Architect Engineer Level 1 EDF NSSS BNI* BOP CI Flamanville3 Detailed studies Level 2 AREVA SOFINEL 55% EDF,45% AREVA EDF Engineering contracts ALSTOM ANP Suppliers Level 3 Supply and construction contracts: Bouygues, *BNI: Nuclear Island excluding boiler STUDY CONTRACTS SUPPLY CONTRACTS
16 Contract management for Fla main contracts 2. The 20 biggest lots represent about 80 % of the construction budget 3. Contracts for both equipment supply and erection on site 4. Competition for all the lots except for NSSS
17 Involvement of regional suppliers Facilitate contacts, information exchange with regional small suppliers To elaborate the list of potential regional suppliers & transmit it to potential main contractors before tendering To inform regional suppliers of the timetable of invitation to tenders & of the main chosen suppliers Ensure commitment of national suppliers to involve regional resources and companies To ensure regional recruitment & training as needed To ensure subcontracts for dedicated lots within regional suppliers whenever possible
18 Flamanville 3 suppliers repartition Worldwide supply chain France : 250 Germany : 50 Other european : 45 Japan : 1 Taiwan : 2 Indonesia : 1 Emirates : 1 Spain / Portugal : 15 Italie : 45 USA : 4 Mexico : 3 Brazil : 2
19 Italian industry involvement in EPR Projects Skills welcome in engineering, civil work, manufacturing and erection Today 45 Italian companies are supplying safety or availability related components for Fla 3 Ex : forgings Ex : pumps Tomorrow Increase Italian companies involvement in number, scope and responsibility : Objective To be ready to tender for Italian EPR project Opportunity To participate now in EPR Penly and EPR UK procurement process
20 Italia Lombardia Riganti Spa Forgings Forgiatura Monchieri Forgings Fomas Forgings Bassi Luigi Tubes FEAT Forgings Forgiatura Fedriga Forgings Mega Spa Fittings DMV Tubes Ofar Forgings Italian companies involvement in Flamanville 3 project Dalmine Tubes Piemonte Friuli-Venezia Giulia CMF Fucine Rotor shaft Venezia Faco Batteries SAFAS Casting Primary pumps Sesia Fucine Forgings Ansaldo Componenti DTM Motors Mangiarotti Tanks C Blade Blades Acciai speciali forgiati (ASFO) Steel Acciaieria de Valbruna Blades Forgiatura Morandini Forgings Forgiatura Moderna Forgings Forgiatura Marcora Forgings Mangiarotti Nuclear Tanks RIS, RCV, Forgiatura Mame Tambour TKJ Galperti Forgings (tubes) Aturia Pumps Microcast Casting Belleli Heaters HP Italcementi Concrete Carpenteria Manessi Tanks Metalforch Flanges BSA Bolts OME Bolts Franchini Acciai Tubes Casagrande elettro Diesels Liguria San Giorgio Segen Generators bearings CMA Welding Tectubi Tubes Forgital Spezzapria Forgings (generator) Emilia Romagna Officine Meccaniche Righi Fittings Umbria SDF Terni Forgings, Rotors BP Petrol Raccord Fittings Fittinox Fittings
21 For Italian companies : an opportunity to start, to extend or to strengthen activities in the nuclear field with EDF Currently New build : 900 M per year Investment for the existing fleet: 1 billion per year Maintenance of the existing fleet : 1 billion per year Decommissioning : 200 M per year Main future projects EPR Penly 3 : 1 unit First orders in First concrete in 2012 EPR UK : 4 units First orders in First concrete in 2013 Life extension of existing fleet : > = 400 M /unit 58 units First orders : First work in 2015 Common calls for bid for several lots With Enel, EPR Italy : First orders in 2012 First concrete : 2015 An internet link:
22 New Nuclear Build Worldwide : GWs under Construction & Planned/Proposed for 2030 (June 2010) Nuclear capacities in GWs (no.of reactors) 375 (439) 57 (57) 532 (496) Existing USA 101 Canada 12,7 46 1,2 44,8 Under construction 1,5 8 Mexico 1,3 Sources: World Nuclear Association 2 Brazil 2 1,3 4 Planned or proposed Argentina 1 0,7 1,5 Finland 2,7 1, Russia Sweden 9,4 9 UK Netherland ,5 1 Belgium. Lithuania 15,2 6 3,4 Belarus 20,3 Poland 4 Czech Rep. Slovakia 63,2 Germany 6 3,7 1,8 0,8 Ukraine 3,6 1,2 France Slovenia 13,2 29 Switz. 0,7 1 3,2 4 Romania Hungary 1,4 2 1,9 2,2 Spain Bulgaria 7,5 1,6 Italy 1,9 1,6 1,9 Armenia 17 Turkey 1 1 North Korea 10,4 1 South Korea 17,7 Egypt Israel Kazakhstan Japan 1,2 1,2 47,3 1 China Jordan Iran 25,3 6,7 0,9 Pakistan 1 8,6 8,2 2,2 0,4 0, ,6 UAE Taiwan 2,8 India Bangladesh 5 2, ,2 2,6 2 Vietnam 8 66 South Africa Thailand 10 1,9 6 7,6 Malaysia Indonesia 1,2 6
23 Thank you for your attention
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