11265_MONO_UK_Muncher_16pp 21/03/2014 2:56 pm Page 1 MuncherTM Family

Transcription

1 Muncher Family TM

2 Introduction Time and time again The Muncher Family proves to be the most economical solution to a problem many of our customers previously thought impossible to solve. protection of submersible or dry well sewage pumps prone to blockage problems economical solution for small headworks requirements efficient disintegration of extracted screenings prior to treatment high volume fine grinding of sludges improving digestion plant efficiency handling of tankered sludges to a whole host of industrial wet waste grinding duties The Muncher Family is designed to cope with modern waste waters and sludges, with all the discarded trappings of today s disposable society that find their way into community and industrial waste collection and treatment systems. The Principle The Muncher Family is a range of Twin Shaft, Slow Speed, High Torque Grinders. Each shaft is fitted with a series of interleaving cutters and spacers to give real positive displacement solids grinding. Once an object becomes trapped in the slowly revolving cutter stacks there is no escape - rags, rope, plastic, drink cans, panti-hose, wood and sundry rubbers are all easily processed through the machine. Powerful it may be - energy wasteful it is not! Shafts operate at differential speeds - to promote a tearing action on the solids Low operating speed (typically 5-8 rpm) give high torque capability Low cutter tip speeds ensure power is not wasted in water horsepower and abrasive wear rates are minimised Various Unique Patented Items Optimum Grinding Capability The differential speed of the cutter stacks pull apart fibrous material, whilst the leading edge and sides of the cutter teeth crop and shear plastic into small pieces. The circumferential land of the cutter crushes friable or brittle material. CROP CRUSH SHEAR

3 Features - SB and TR Muncher SB Range Designed to replace traditional high speed, high power centrifugal macerators Low cutter tip speeds - Low power - Low noise level 3 Year warranty on Raw Sewage applications for pipeline units Hardened cutters Screwed outlet to suit pipework Cantilever shaft design - no bottom bearings or seals Integral 15mm inlet flange One piece cutter/ box bearing housing TR Range Latest Generation Twin Shaft Grinder Designed specifically for efficient treatment of abrasive sludges Layback cutter shafts - rejected material drops clear of shafts Cantilever shaft design Pull back cutter stack allows removal without disturbing pipeline Patented built-in trash trap with clean-out ports to catch any rejected material Integral flanged, one piece main body Hardened cutters No bottom bearings and seals Integral feet

4 Fea tures - Series A and F Muncher Series A Range Engineered and improved through 35 years experience in waste water grinding Optional high flo w side rai l Hardened cutters Bearings protected by mechanical seal s Series F Range Specially developed multispring t ungsten carbide faces For wet and dry material processing Ideally suited for screenings /b io-degradable waste processing Eliminates need for costly disposal - can generate income from better digester gas yields Independent shaf t drives Rugged machine constructio n Gearboxes and cutter chamber independently mounted

5 Control Equipment Each Muncher is supplied with a Programmable Logic Controller (PLC) designed to protect the machine against damage from rogue materials and overloads. This can be as an individual PLC unit, a chassis backplate, or a complete control panel. The Muncher PLC is designed to distinguish between a locked rotor full overload requiring instant reversal and a varying allowable periodic low level overload allowing an ongoing running period before the reversal mode is engaged. The critical time/power relationship is continually monitored by the logic to avoid either unnecessary shutdowns or failure to respond to genuine overloads that less sophisticated systems could induce. This logic control unit is programmed to operate in the following manner: 1. To operate in a normal On/Off mode. 2. To sense an overload condition (jam), momentarily reverse the cutters to clear the condition and then return to normal operation. 3. If a third overload (jam) occurs within 6 seconds of the first, the machine will then automatically shut down in reversed mode and an alarm circuit will be energised. (Alarm not supplied in standard packages). Panel layouts are available to all UK Water Company standards, Sewers for Adoption and most international standards including I.E.C., N.E.M.A., and Australian. T ypical PLC Unit for assembly into composite systems T ypical Contr ol Panel Standard Supply is: Series 'A' Muncher - Complete control panel to IP55 SB Muncher - Controller optional TR Muncher - PLC Unit Series F Muncher - Complete control panel to IP55

6 Applications - Pump Protection SB, TR & Series 'A' Munchers Progressing Cavity Pump Protection Facilitates use of small bore rising main Effective macerator replacement 3 year warranty on raw sewage (SB Pipeline only) Full packaged pump stations available Muncher Centrifugal Pump Protection Single Muncher protects duty/standby pumps Above sewage installation Allows use of better efficiency pumps

7 Applications - Inlet Works SB, Series 'A' and F Munchers In-flow Disintegration Small works automation Downstream system protection No removal costs Small footprint Minimal civil requirements Screening Eliminate disposal costs Heavy duty capability Increase digester gas yield

8 Applications - Sludge SB, Series 'A' and TR Munchers Muncher Homogeneous sludge increases process efficiency Protects pumping equipment Prevents blockages Pump Filter Press Belt Press Centrifuge Bio Gas Digester Heat Treatment

9 Applications - Industrial Municipal or Industrial Incineration - Series 'A', TR and F Munchers Profit from waste Bulk reduction Product recycling Series F Muncher Organic Waste e.g. Food Processing Waste, Household Waste Fractions, Plant Thinnings Waste

10 Capacities SB Muncher Range.3 SB Pipeline Muncher.25 8% DS 6% DS DIFFERENTIAL PRESSURE (BAR) OUTLET 4 OUTLET 4% DS 2% DS % DS 2 OUTLET SB Channel Muncher CAPACITY FOR RAW SEWAGE m 3 /h l/sec HEAD DROP (mm) CB UPSTREAM DOWNSTREAM + HEADLOSS 4 8 DOWNSTREAM HEAD PRESSURE (BAR) DIFFERENTIAL TR Muncher Range CT23 CT23D (15mm) CT23C (1mm) 1%DS CT23E (2mm) 8%DS %DS 4%DS %DS 1.5kW 2.2kW 4.kW CAPACITY FOR RAW SEWAGE %DS PRESSURE (BAR) DIFFERENTIAL CT25 CT25F (25mm) CT25G (3mm) %DS m 3 /h l/sec 8%DS 6%DS 4%DS 2%DS %DS 1.5kW 2.2kW 4.kW m 3 /h m 3 /h l/sec l/sec CAPACITY CAPACITY

11 Capacities Series 'A' Muncher Range 45 Standard Series 'A' Channel CA HEAD DROP (mm) CA22 CA UPSTREAM DOWNSTREAM + HEADLOSS DOWNSTREAM HEAD m 3 /h l/sec CAPACITY FOR RAW SEWAGE Standard Series 'A' Channel 16 CA HEAD DROP (mm) CA26 CA UPSTREAM DOWNSTREAM + HEADLOSS 4 15 DOWNSTREAM HEAD m 3 /h l/sec Extra Hi-Flow Series A Channel CAPACITY FOR RAW SEWAGE 16 CA215A CA21A HEAD DROP (mm) DOWNSTREAM HEAD UPSTREAM DOWNSTREAM + HEADLOSS m 3 /h l/sec CAPACITY FOR RAW SEWAGE Series F Muncher Range Typical Capabilities Machine Size Material 6mm Throat 1mm Throat Sewage screenings m 3 /h -5-9 Screened refuse m 3 /h -6-1 Composting material m 3 /h -8-2 Alloy/tin cans m 3 /h -2-5 Bio-waste Kg/h mm throat with single drive (7.5kW) 1mm throat with double drive (7.5kW and 5.5kW)

12 G.A. Drawings SB Muncher Channel Unit DIM X Pipeline Unit with Baseplate DIM Y (SEE TABLE) 395* DIM Y DIM Z 41* 566* DIM X 165* DIM Z * (SEE TABLE) HOLE 3 DIA FOR SUCTION PIPEWORK CRS 1 SUCTION PIPEWORK SHOULD TERMINATE WITH A 15 N.B. FLANGE (BS454 PN16) AT UNDERSIDE OF MUNCHER FLUSHING OUTLETS ON ONE SIDE ONLY CRS RECOMMENDED PLINTH DETAIL (15MM HIGH MINIMUM) CRS HOLES 18 DIA ON CENTRES SHOWN, FOR M16 H.D.BOLTS. kw 1.1 Motor IP & 68 Dim 'X' Dim 'Y' Dim 'Z' Weight kg CRS & & 68 TR Muncher Motor 1.1kW 1.5kW 2.2kW Dim 'X' Dim 'Y' Dim 'Z' Weight kg , 3 OR 4 B.S.P. OUTLET 25 MODEL No. A C D E F 1.5 kw MOTOR G H I J K R MAX Wt kg CT23C CT23D J R F D CT23E CT25F CT25G & 4. kw MOTOR CT23C A CT23D CT23E E CT25F CT25G K H G 25 All dimensions in mm unless stated otherwise. I C 4 holes ø18

13 G.A. Dra wings Series 'A' Muncher 1.5kW IP55 motors (dimensions in millimetres) Model No. A B D H Wt. kg CA22AA CA23AA CA25AA CA26AA CA21AA kW IP55 motors (dimensions in millimetres) D Model No. A B D H Wt. kg CA22AB CA23AB A B CA25AB CA26AB CA21AB CA215AB H 4.kW motors IP55 (dimensions in millimetres) Model No. A B D H Wt. kg CA22AC NOTE: On IP67 & IP68 motor dimension D is increased by 74mm on 1.5kW motors. 18mm on 2.2kW motors. 165mm on 4.kW motors. CA23AC CA25AC CA26AC CA21AC CA215AC Series F Muncher 6mm Throat 1mm Throat W eight 75kg Unit Depth 599mm Drive 7.5kW W eight 1 1kg Unit Depth 599mm Drive 7.5kW & 5.5kW THROAT THROAT THROAT 141 FRAME THROAT ALL DIMENSIONS IN MM UNLESS OTHER WISE ST A TED

14 Proposal Request Request For Information Please fax to address shown on back page. Company Address Name Position Tel. No. Extension Post Code Fax No. Material/Liquid Solids Content Volts Ph Hz Special Electrical Requirements Capacity IP Zone Head/Pressure Other Requirements/Sketch Action (for internal use)

15 Processing Flowchart SEWAGE COLLECTION IN-FLOW DISINTEGRATION INLET WORKS SLUDGE TREATMENT SB MUNCHER PRIMARY TANKS SUBROTOR Powerwash - Algae Removal SLUDGE THICKENING MUTRATOR COMPACT MUTRATOR TR MUNCHER TR MUNCHER BELT FILTER Desludging & Transfer Pumping L o n g H a u l P u m p i n g i n S m a l l B o r e M a i n s ( u On Site System Protection p t o 72 B a r ) SERIES A MUNCHER SECONDARY TANKS C,E RANGE PUMP VACUUM CENTRIFUGE WATER INTAKE DISCREEN Pump Protection Short Haul Centrifugal Pumps Option 1. Screen and Remove. DISCREEN / MUNCHER EXTRACTION SYSTEM C,E RANGE PUMP Return Activated Sludge BIOLOGICAL TREATMENT SCREENING TERTIARY TREATMENT OR POLISHING WIDETHROAT PUMP GALLERY MUNCHER DISCREEN TR MUNCHER DIGESTERS Option 2. Screen, Grind & Return to Flow. DISCREEN MUNCHPUMP Option 3. Screen, Grind & add to Digester. SERIES F MUNCHER Sludge Recirculation and Transfer C,E RANGE PUMP TR MUNCHER SLUDGE HOLDING TANKS WATERCOURSE Transfer to Dewatering C,E RANGE PUMP C,E RANGE PUMP Tanker Loading Ship to Shore Pumping MUTRATOR High Head Pumping (72 bar) GRIFTER Low Cost Small Bore Mains SERIES F MUNCHER Organic Waste e.g. Food Processing Waste Household Waste Fractions Plant Thinnings Waste DEWATERING SYSTEMS FILTER PRESS BELT FILTER WIDETHROAT PUMP INCINERATOR MUNCHPUMP STORMSCREEN STORM OVERFLOW LF PUMP CONDITIONING AGENTS CENTRIFUGE ASH TO LANDFILL Notes

16 Europe Mono Pumps Ltd, Martin Street, Audenshaw Manchester, M34 5JA, England T. +44 () E. info-mono@nov.com NOV Mono, 2 Venture Road University of Southampton Science Park Chilworth, Southampton Hampshire, SO16 7NP, England T. +44 () E. Mono-oilandgas@nov.com NOV Mono, 56, rue du Pont 883 Rebeuville, France T. +33 () E. monofrance@nov.com Asia Mono Pumps Ltd, Building 5, Madong Industrial Park 125 Sicheng Road, Malu Town, Jiading District Shanghai 2181, P.R. China T. +86 () E. monoshanghai@nov.com Australasia Mono Pumps (Australia) Pty Ltd 75 Frankston Gardens Drive Carrum Downs, Victoria 321, Australia T E. ozsales@nov.com Mono Pumps (New Zealand) Ltd Fremlin Place, Avondale Auckland 126, New Zealand T. +64 () E. info@mono-pumps.co.nz Africa NOV, No. 1 Dipka Road Kaymore Industrial Area Stikland, Bellville 753 Cape Town, South Africa T. +27 () Americas Moyno, 878 W. Little York Rd, Suite 1 Houston, Texas 774, USA T E. moyno@nov.com Moyno, 1895 W. Jefferson Street Springfield, Ohio, 4556, USA T E. moyno@nov.com Published information other than that marked CERTIFIED does not extend any warranty or representation, expressed or implied, regarding these products. Any such warranties or other terms and conditions of sales and products shall be in accordance with Mono Pumps Limited standard terms and conditions of sale, available on request. 214 Mono Pumps Limited. All Rights Reserved. Literature reference: SLWP/5/1/R15 Mono and Muncher are registered trademarks of Mono Pumps Ltd. Registered in England No 3721