2018 Railway / Transit / Industrial RUGGEDIZED DC/DC CONVERTERS

Transcription

1 2018 Railway / Transit / Industrial RUGGEDIZED DC/DC CONVERTERS EN / EN / EN for Railway & Transit Applications UL / EN / IEC for Industrial & ITE Equipment UL 508 Listed for Industrial Controls (TEQ Series only) PCB Mount DC/DC Converters 3~240 Watts Chassis Mount DC/DC Converters 20~300 Watts

2 Ruggedized DC/DC converters for Railway / Transit / Industrial applications All TRACO POWER DC/DC converters classified as Railway are extremely robust and are qualified to EN and EN standards. They offer continuous operational input ranges that exceed the defined input voltage ranges of EN and have galvanic isolation up to 2250 VDC (input to output / input to case). Our DC/DC modules are fully enclosed and encapsulated with additional filtration circuits to protect from radiated / conducted noise while providing ruggedized mechanical protection from shock, vibration, humidity and air particles such as dust and water. The convection and conduction cooled package design of TRACO POWER railway DC/DC converters enable operation in extreme environments that can swing quickly from low to high temperatures ranging at least -40 to +85 C ambient. Additional qualification for the fire behaviour of components according to EN to ensure all our products are safe and of the highest quality for operation in extreme environments. DC/DC converters for railway, transit and ruggedized industrial applications must withstand greater disruptive forces than most stationary applications and are subject to greater demands for operational safety, durability and thermal shock. European standards EN and EN were established to provide internationally recognized standards for these type of applications. These standards are now considered to be the defacto symbol of quality, indicating robustness, reliability and durability in the railway and transportation sectors and applications with extreme environments. EN defines the minimum input requirements for DC/DC converters as follows: Bus Continuous input Brownout Transient TRACO POWER railway Voltage voltage range 100 ms 1 sec DC/DC input ranges 24VDC V 14.4V 33.6V Satisfied by 9~36 VDC input range products 37.5VDC V 22.5V 52.5V Satisfied by 18~75 VDC input range products 48VDC V 28.8V 67.2V Satisfied by 18~75 VDC input range products 72VDC V 43.2V 100.8V Satisfied by 43~160 VDC input range products 96VDC V 57.6V 134.4V Satisfied by 43~160 VDC input range products 110VDC V 66.0V 154.0V Satisfied by 43~160 VDC input range products EN sets these additional requirements: Galvanic isolation to protect electronic circuits Standards for immunity and susceptibility from conducted / radiated noise Relative humidity levels up to 95% relative for 30 consecutive days EN defines that DC/DC converters must provide continuous operation under these stresses: Random vibration - frequency range of grms (5hrs per axis) Shock - peak acceleration of 5g/2g/1g (duration: 50ms/20ms/20ms. ) TRACO POWER Railway / Ruggedized Product Features: Extended thermal performance Convection/conduction cooled ratings Ruggedized mechanical protection Extreme thermal shock resistant Protection from humidity, dust and fluids Suitable for applications with unstable line voltages Environments that experience high transients Additional filtration for radiated & conducted noise PAGE 1 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS 2018

3 Index: Board Mount DC/DC Converters FAMILY WATTS OUTPUT INPUT (VDC) VDC OUTPUTS PACKAGE FOOTPRINT PAGE TMR 3WIR 3 Single / Dual 9-36, 18-75, , 5.0, 9.0, 12, 15, 24, ±5, ±12, ±15 TMR 6WIR 5-6 Single / Dual 9-36, 18-75, , 5.0, 9.0, 12, 15, 24, ±5, ±12, ±15 TEN 8WI 8 Single / Dual 9-36, 18-75, , 5.0, 12, 15, ±5, ±12, ±15 THN 15WIR 15 Single / Dual 9-36, 18-75, , 5.0, 12, 15, 24, ±5, ±12, ±15, ±24 TEN 20WIR 20 Single / Dual 9-36, 18-75, , 5.0, 12, 15, ±12, ±15 VDC TEN 40WIR 40 Single / Dual 9-36, 18-75, , 5.0, 12, 15, 24, ±12, ±15 ±24 SIP 0.86 x 0.44 x SIP 0.86 x 0.44 x DIP 1.25 x 0.80 x DIP 1.00 x 1.00 x DIP 2.00 x 1.00 x DIP 2.00 x 1.00 x TEP 75WI 75 Single 9-36, 18-75, , 12, 15, 24, 48 1/2 Brick 2.40 x 2.28 x TEP 100WIR 100 Single 9-36, 18-75, , 12, 15, 24, 48 1/2 Brick 2.40 x 2.28 x TEP 160WIR Single 9-36, 18-75, , 12, 15, 24, 48 1/2 Brick 2.40 x 2.28 x TEP 200WIR Single 9-36, 18-75, , 12, 15, 24, 48 1/2 Brick 2.40 x 2.28 x Chassis Mount DC/DC Converters FAMILY WATTS OUTPUT INPUT (VDC) VDC OUTPUTS FOOTPRINT PAGE TEQ 20WIR 20 Single 9-36, 18-75, , 12, 15, x 2.25 x 1.03" 8 TEQ 40WIR 40 Single 9-36, 18-75, , 12, 15, x 2.25 x 1.03" 8 TEP 75WICM 75 Single 9-36, 18-75, , 12, 15, 24, x 2.40 x 1.27" 9 TEP 100WIRCM 100 Single 9-36, 18-75, , 12, 15, 24, x 2.40 x 1.27" 9 TEQ 100WIR 100 Single 9-36, 18-75, , 15, 24, 28, x 3.50 x TEP 150WI 150 Single 9-36, 18-75, , 15, 24, 48 VDC 3.86 x 2.56 x 1.60" 10 TEP 160WIRCM Single 9-36, 18-75, , 12, 15, 24, x 2.40 x 1.27" 11 TEQ 160WIR 160 Single 9-36, 18-75, , 15, 24, 28, x 3.50 x TEP 200WIRCM Single 9-36, 18-75, , 12, 15, 24, x 2.40 x 1.27" 12 TEQ 200WIR 200 Single 9-36, 18-75, , 15, 24, 28, x 3.50 x TEQ 300WIR 300 Single 18-75, , 15, 24, 28, x 4.01 x RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS PAGE 2

4 PCB MOUNT CATEGORY TMR 3WIR Series 3 Watt DC/DC Converter 0.86 x 0.44 x 0.38 PCB Mount / SIP-8 Package AVAILABLE! Q Remote On/Off Control SIP 8 Metal Casing High Efficiency up to 87% Operating Temperature -40 to +75 C (full load) EN / IEC / UL , EN & EN Approved 3000 VDC I/O Isolation OUTPUT VOLTAGES 3.3, 5.0, 9.0, 12, 15, 24, ±5, ±12, ±15 VDC TEMPERATURE -40 C to +100 C ambient, derate 4% / K > +75ºC EFFICIENCIES 76 ~ 83% (model dependent) > 5,535,000 hours (MIL-HDBK-217F, at 25 C ground benign) TMR 6WIR Series 5~6 Watt DC/DC Converter 0.86 x 0.44 x 0.38 PCB Mount / SIP-8 Package AVAILABLE! Q Remote On/Off Control SIP 8 Metal Casing High Efficiency up to 87% Operating Temperature -40 to +60 C (full load) EN / IEC / UL , EN & EN Approved 3000 VDC I/O Isolation OUTPUT VOLTAGES 3.3, 5.0, 9.0, 12, 15, 24, ±5, ±12, ±15 VDC TEMPERATURE -40 C to +100 C ambient, derate 2.5% / K > +60ºC EFFICIENCIES 81 ~ 87% (model dependent) > 2,948,000 hours (MIL-HDBK-217F, at 25 C ground benign) PAGE 3 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS 2018

5 PCB MOUNT CATEGORY TEN 8WI Series 8 Watt DC/DC Converter 1.25 x 0.80 x 0.40" PCB Mount / 24-Pin Package Shielded metal case with insulated baseplate High Efficiency up to 88% Input Under Voltage Lockout No Minimum Load Requirement Input filter to meet EN class A 1500 VDC I/O Isolation Remote On/Off OUTPUT VOLTAGES 3.3, 5.0, 12, 15, ±5, ±12, ±15 VDC TEMPERATURE 40 C to +85 C ambient, derate 3% / K > +70 C EFFICIENCIES 84 ~ 88% Efficiency (model dependent) > 2,800,000 Hours (MIL-HDBK-217F, at 25 C ground benign) THN 15WIR Series 15 Watt DC/DC Converter 1.00 x 1.00 x 0.40 PCB Mount / 1x1 DIP Package NEW! Compact 1 x 1 x 0.4 standard package Remote On/Off & Vtrim Functions High Efficiency up to 91% Six-Sided Metal Shielded Case 3000 VDC I/O-isolation Under-Voltage Lock Out Circuit OUTPUT VOLTAGES 3.3, 5.0, 9.0, 12, 15, 24, ±5, ±12, ±15, ±24 VDC TEMPERATURE -40 C to +90 C full load ambient EFFICIENCIES 85 ~ 91% Efficiency (model dependent) > 1,600,000 hours (MIL-HDBK-217F, at 25 C ground benign) EMISSIONS EN Class A (internal filter) 2018 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS PAGE 4

6 PCB MOUNT CATEGORY TEN 20WIR Series 20 Watt DC/DC Converter 2.00 x 1.00 x 0.40 PCB Mount / 1x2 DIP Package Six-Sided Shielded Metal Case 2250 VDC Isolation Input Under Voltage Lockout Remote On/Off & Vtrim Functions No Minimum Load Required Optional Heatsink OUTPUT VOLTAGES 3.3, 5.0, 12, 15, ±12, ±15 VDC (adjustable ±10%) TEMPERATURE -40 C to + 85 C ambient, derate 4.5% / K > +73 C (derate 5.3% / K > +78 C with optional heatsink) EFFICIENCIES 85 ~ 89% (model dependent) > 1,500,000 hours (MIL-HDBK-217F, at 25 C ground benign) TEN 40WIR Series 40 Watt DC/DC Converter 2.00 x 1.00 x 0.40 PCB Mount / 1x2 DIP Package Remote On/Off & Vtrim Function Low Input Current at No Load No Minimum Load Required Over-Temperature Protection 1600 VDC I/O Isolation Optional Heatsink OUTPUT VOLTAGES 3.3, 5.0, 12, 15, 24, ±12, ±15 VDC (15 & 24 Vout models adjustable +20% / -10%, all others ±10%) TEMPERATURE -40 C to + 85 C ambient, derate 2.5% / K > +60 C (derate 2.8% / K > +65 C with optional heatsink) EFFICIENCIES 88 ~ 92% Efficiency (model dependent) > 900,000 Hours (MIL-HDBK-217F, at 25 C ground benign) PAGE 5 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS 2018

7 PCB MOUNT CATEGORY TEP 75WI Series 75 Watt DC/DC Converter 2.40 x 2.28 x 0.50 PCB Mount / Half-Brick Package Remote On/Off, Sense and Trim functions Optional Heatsink and Negative Logic Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 5.0, 12, 15, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +90 C ambient, see specification for derating curve EFFICIENCIES 87 ~ 91% Efficiency (model dependent) 336,000 Hours (MIL-HDBK-217F, at 25 C ground benign) TEP 100WIR Series 100 Watt DC/DC Converter 2.40 x 2.28 x 0.50 PCB Mount / Half-Brick Package Remote On/Off, Sense and Trim functions Optional Heatsink and Negative Logic Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 5.0, 12, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +75 C ambient, derate 3.3% / K > +55ºC (derate 4% / K > +65ºC with optional heatsink) EFFICIENCIES 90 ~ 93% Efficiency (model dependent) 400,000 Hours (MIL-HDBK-217F, at 25 C ground benign) 2018 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS PAGE 6

8 PCB MOUNT CATEGORY TEP 160WIR Series 150~196 Watt DC/DC Converter 2.40 x 2.28 x 0.50 PCB Mount / Half-Brick Package Remote On/Off, Sense and Trim functions Optional Heatsink and Negative Logic Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 12, 15, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +75 C ambient, derate 1.5% / K > +25ºC (derate 1.5% / K > +40ºC with optional heatsink) EFFICIENCIES 90 ~ 91% Efficiency (model dependent) 350,000 Hours (MIL-HDBK-217F, at 25 C ground benign) TEP 200WIR Series 180~240 Watt DC/DC Converter 2.40 x 2.28 x 0.50 PCB Mount / Half-Brick Package Remote On/Off, Sense and Trim functions Optional Heatsink and Negative Logic Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 12, 15, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +75 C ambient, see specification for derating curve EFFICIENCIES 89 ~ 91% Efficiency (model dependent) 300,000 Hours (MIL-HDBK-217F, at 25 C ground benign) PAGE 7 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS 2018

9 CHASSIS MOUNT CATEGORY TEQ 20WIR Series 20 Watt DC/DC Converter 4.36 x 2.25 x 1.03 Chassis Mount Package NEW! Class B Input Filter 3000 VDC I/O Isolation Protection Against Overvoltage, Over-Temperature and Short Circuit DC OK LED Indicator OUTPUT VOLTAGES 5.0, 12, 15, 24 VDC TEMPERATURE -40 C to +93 C ambient, derate 5.8 % / K > +83 C EFFICIENCIES 87 ~ 88% Efficiency (model dependent) > 1,600,000 Hours (MIL-HDBK-217F, at 25 C ground benign) APPROVALS EN/IEC , EN 50155, EN TEQ 40WIR Series 40 Watt DC/DC Converter 4.36 x 2.25 x 1.03 Chassis Mount Package NEW! Class B Input Filter 3000 VDC I/O Isolation Protection Against Overvoltage, Over-Temperature and Short Circuit DC OK LED Indicator OUTPUT VOLTAGES 5.0, 12, 15, 24 VDC TEMPERATURE -40 C to +92 C ambient, derate 5.9 % / K > +83 C EFFICIENCIES 88 ~ 91% Efficiency (model dependent) > 1,000,000 Hours (MIL-HDBK-217F, at 25 C ground benign) APPROVALS EN/IEC , EN 50155, EN RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS PAGE 8

10 CHASSIS MOUNT CATEGORY TEP 75WICM Series 75 Watt DC/DC Converter 3.35 x 2.40 x 1.27 Chassis Mount Package Remote On/Off, Sense and Trim functions Optional EMI Filter, Din Rail Mounting Clip and Negative Logic Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 5.0, 12, 15, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +90 C ambient, see specification for derating curve EFFICIENCIES 87 ~ 91% Efficiency (model dependent) 336,000 Hours (MIL-HDBK-217F, at 25 C ground benign), UL/cUL 508 Listed TEP 100WIRCM Series 100 Watt DC/DC Converter 3.35 x 2.40 x 1.27 Chassis Mount Package Remote On/Off, Sense and Trim functions Optional EMI Filter, Din Rail Mounting Clip and Negative Logic Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 5.0, 12, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +75 C ambient, see specification for derating curve > +55 C EFFICIENCIES 90 ~ 93% Efficiency (model dependent) 400,000 Hours (MIL-HDBK-217F, at 25 C ground benign), UL/cUL 508 Listed PAGE 9 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS 2018

11 CHASSIS MOUNT CATEGORY TEQ 100WIR Series 100 Watt DC/DC Converter 4.06 x 3.50 x 3.45 Chassis Mount Package High Power Block with Heatsink Construction Full Output Power up to +85ºC Optional Din Rail Mounting Clip Remote On/Off, VTrim & Remote Sense Functions OUTPUT VOLTAGES 12, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +105 C ambient, see specification for derating curve > +85ºC EFFICIENCIES 89 ~ 90% (model dependent), UL/cUL 508 Listed EMISSIONS EN Class A TEP 150WI Series 150 Watt DC/DC Converter 3.86 x 2.56 x 1.60 Chassis Mount Package Remote On/Off and Vtrim Functions Constant Current Output for Battery Load Applications Optional Class B Filter and Negative Logic Overtemperature and Reverse Input Protection OUTPUT VOLTAGES 5, 12, 15, 24, ±5, ±12, ±15 VDC (adjustable +20%) TEMPERATURE -40 C to +105 C ambient, see specification for derating curve > +75 C EFFICIENCIES 86 ~ 89% (model dependent) 495,000 Hours (MIL-HDBK-217F, at 25 C ground benign) EMISSIONS EN Class A 2018 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS PAGE 10

12 CHASSIS MOUNT CATEGORY TEP 160WIRCM Series 150~196 Watt DC/DC Converter 3.35 x 2.40 x 1.27 Chassis Mount Package Remote On/Off, Sense and Trim functions Optional EMI Filter, Negative Logic & Din Rail Mounting Clip Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 12, 15, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +75 C ambient, see derating curve > +75 C EFFICIENCIES 90 ~ 91% Efficiency (model dependent) 350,000 Hours (MIL-HDBK-217F, at 25 C ground benign), UL/cUL 508 Listed EMISSIONS EN Class A TEQ 160WIR Series 160 Watt DC/DC Converter 4.06 x 3.50 x 3.45 Chassis Mount Package High Power Block with Heatsink Construction Optional Din Rail Mounting Clip Remote On/Off & Remote Sense Functions INPUT RANGE Ultra-Wide 4:1 Input Range (19 ~ 75 / 43 ~ 160 VDC) OUTPUT VOLTAGES 12, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +105 C ambient, derate 3.3% / K > +75 C EFFICIENCIES 89 ~ 90% (model dependent) > 400,000 hours (MIL-HDBK-217F, at 25 C ground benign), UL/cUL 508 Listed EMISSIONS EN Class A PAGE 11 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS 2018

13 CHASSIS MOUNT CATEGORY TEP 200WIRCM Series 180~240 Watt DC/DC Converter 3.35 x 2.40 x 1.27 Chassis Mount Package Remote On/Off, Sense and Trim functions Optional EMI Filter, Negative Logic & Din Rail Mounting Clip Reverse Input Voltage Protection Over Temperature Protection OUTPUT VOLTAGES 12, 15, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +75 C ambient, see specification for derating curve > +75 C EFFICIENCIES 89 ~ 91% Efficiency (model dependent) 300,000 Hours (MIL-HDBK-217F, at 25 C ground benign) EMISSIONS EN Class A TEQ 200WIR Series 200 Watt DC/DC Converter 4.06 x 3.50 x 3.45 Chassis Mount Package High Power Block with Excellent Thermal Convection Optional Din Rail Mounting Clip Remote On/Off & Remote Sense Functions INPUT RANGE Ultra-Wide 4:1 Input Range (19 ~ 75 / 43 ~ 160 VDC) OUTPUT VOLTAGES 12, 24, 28, 48 VDC (adjustable +10% / -20%) TEMPERATURE -40 C to +105 C ambient, derate 2.86 % / K > +70 C EFFICIENCIES 88 ~ 90% (model dependent) > 270,000 hours (MIL-HDBK-217F, at 25 C ground benign), UL/cUL 508 Listed EMISSIONS EN Class A 2018 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS PAGE 12

14 CHASSIS MOUNT CATEGORY TEQ 300WIR Series 300 Watt DC/DC Converter 6.00 x 4.01 x 1.52 Chassis Mount Package NEW! High Power Block with Excellent Thermal Convection Remote On/Off & Remote Sense Functions Input Protection Filter Constant Current Output for Battery Load Applications Power sharing (up to 3 units in parallel) Soft start with Infinite Capacitive Load 3000 VDC I/O Isolation INPUT RANGE Ultra-Wide 4:1 Input Range (18 ~ 75 / 43 ~ 160 VDC) OUTPUT VOLTAGES 12, 24, 28, 48 VDC (adjustable ±20 %) TEMPERATURE -40 C to +80 C ambient, derate 2.2% / K > +55 C EFFICIENCIES 89 ~ 92% (model dependent) > 195,100 hours (MIL-HDBK-217F, at 25 C ground benign), UL/cUL 508 Listed EMISSIONS EN Class A PAGE 13 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS 2018

15 CUSTOMIZED POWER TRACO POWER SOLUTIONS Ltd. We offer customers our extensive experience and skill to quickly develop and deliver customized power solutions. Using our modern design /and qualification laboratories, we design, manufacture and deliver complete power solutions to satisfy the performance, cost and compliance requirements of our customers. Our qualified manufacturing partners in Asia provide our customers with cost-effective / high-volume production while we manage production quality and consistency. Capabilities: Safety requirements EMI compliance Electrical specifications Form factor, connection, fastening Mechanical robustness Thermal resistance Status and Control functions Cost /performance optimization Services: Research & design Commercial and technical support Pre-compliance safety and EMI test. Mechanical and thermodynamic tests HALT and performance test 100% functional testing and burn-in Project attendance with external test and certification authorities Prototyping and volume production of custom designed power supplies Production of OEM and white label power supplies 2018 RAILWAY / TRANSIT / INDUSTRIAL POWER SOLUTIONS PAGE 14

16 TRACO POWER dedicated to design and production of high quality, state-of-the-art AC / DC & DC / DC power conversion products for Industrial, Medical & Railway applications. Our mission is to provide optimal power supply solutions for specific applications with regard to performance, quality, cost and functionality. TRACO POWER stocks USD $15+ million in available finished goods inventory for immediate shipment through our distribution partners. TRACO POWER offers extended product life-cycles, typically 10+ years, and our products are supported by a 3 or 5 year product warranty. We understand our customers require a high quality solution as well as a diverse product offering, availability from stock, extended life-cycles and a strong commitment to quality in the form of extended warranty to support their business. International Office German Office North America Office Design & Development TRACO Electronic AG Sihlbruggstrasse Baar Switzerland Traco Electronic GmbH Oskar-Messter-Str. 20a Ismaning/München Germany Traco Power North America, Inc Gateway Place #330 San Jose, CA USA Traco Power Solutions Ltd. Whitemill Industrial Estate Whitemill Road, Wexford Y35 YH66, Ireland P F info@traco.ch P F info@traco-electronic.de P +1 (408) F +1 (408) salesusa@tracopower.com P F info@tracopower-solutions.com