Instruction Manual. Electric 12 VDC Under Tailgate Spreaders

Transcription

1 909 Tyler Blvd. Mentor, Ohio 00 Phone (0) Fax (0) 9-0 Toll-Free Fax saltdogg.com Electric VDC Under Tailgate Spreaders Instruction Manual Table of Contents Warranty Information... Spreader Installation Instructions..., Spreader Installation Drawing... Spinner Assembly Instructions..., Spinner Assembly Drawing..., Parts list... - Spreader Motor Assembly... 8 UNDER TAILGATE SPREADER WARRANTY This warranty replaces all previous warranties and no employee of this company is authorized to extend any additional warranties, or agreements, or implications not explicitly covered herein. Buyers Products Company warrants all parts of the product to be free from defects in material and workmanship for a period of () one year from the date of original installation. Parts must be properly installed and used under normal conditions. Normal wear is excluded. Any part which has been altered, including modification, misuse, accident, or lack of maintenance will not be considered under this warranty. The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s) which are returned, prepaid, 0 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company. Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA#, spreader model, serial number, date installed, and distributor from whom it was purchased. Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty. Installation Instructions NOTE: The left and right end plates may, on occasion, get bent through improper handling during shipment or storage. If this should happen, square and true the left and right end plates before installation.. Aligning the spreader: A. Position the spreader with the truck such that the auger gear motor is located on the right side of the truck (passenger side). B. Lift the spreader up and under the dump body tailgate, positioning the spreader forward as close as possible to the dump body. The tailgate of the dump body should lay down horizontally over the spreader. C. Support the spreader solidly and securely when positioning for mounting.. Attach mounting brackets (See Fig..) A. Attach a quick detach plate, () to both sides of the spreader frame using hinge pins () and a hairpin cotter pins (). B. Position the () quick detach plates over the dump body rub rails and flush with rear edge of dump body. C. Weld the quick detach plates to the dump body rub rails. Weld the plates continuously around sides of each plate. Do not weld along the edge of the plates next to the attachment pin. continued inside

2 Mounting Hardware Installation Drawing Figure SPREADER DUMP BODY ITEM QTY. DESCRIPTION PART NO. Quick Detach Plate 009 Hinge Pin 09 Hanger Iron Brace 0 Pin Brace 0000 Hair Pin Cotter /" HP D. Align the pin brace () on the dump body using the iron brace () for exact positioning. For proper fit, hanger iron brace may require some minor bending. E. Weld the pin braces () to the dump body sides, all around. F. Attach the iron braces () to the pin braces on the sides of the dump body and the sides of the spreader using two hairpin cotter pins (Item ). G. If there is a gap between the spreader and the dump body, weld or bolt a steel strip to the forward edge of the spreader to cover the gap. H. If you have purchased the tailgate side shields (purchased separately as P/N 9F00), bolt or weld them to the inside of the tailgate to prevent material spillage at the ends of the spreader.

3 Figure Spinner assembly installation: A. Attach heights adjustment bracket () to spreader lower tray using rod hinge () and hair pins. B. Attach spinner motor assembly () to heights adjustment bracket () using ½- screws and nuts. C. If extra clearance required, use upper holes in heights adjustment bracket. D. Attach spinner shield () to heights adjustment bracket () using /-8 screws and nuts. E. Attach spinner disk () to motor shaft using clevis pin and cotter pin. ITEM PART NO. QTY. DESCRIPTION 090 SPINNER MOTOR AND BRACKET ASM 090 SPINNER ASM,8" POLY CCW 0 BRACKET,HEIGHT ADJUSTMENT 009 DEFLECTOR,SPINNER 00 ROD,HINGE 00 CLEVIS PIN FPC COTTER PIN 8 FNE0000SS NUT,NYLON LOCKING,/"- SST 9 FCS0000SS SCREW,HEX,/-" X --/" SST SCREW,HEX,/"-8 X -/" SST FWF0000SS WASHER,FLAT,/" SST FNE0080SS NUT,NYLON LOCKING,/"-8 SST 9F00 PARALLEL LINKAGE 00 ANGLE,SPINNER LUG 008 WASHER,FLAT,/" SST HP COTTER PIN,HAIRPIN

4 Figure. Control Box & Vehicle Wiring Harness Installation D MAKE SURE YOU HAVE CONNECTED THE PROPER WIRE COLOR. THIS IS WIRE GROUND ELECTRICAL SYSTEM! NO CONNECTIONS TO TRUCK S FRAME OR BODY ALLOWED! L L WARNING Figure D PARALLEL LINKAGE HOLE WARNING! Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling. To insure good performance of your spreader, check the condition of truck s electrical system. Using digital voltmeter, check alternator and battery voltage. With engine running and head lights and heater fan ON good voltage reading should fall between.0 and. volts. If voltage reading falls out of this range, check and adjust your electric system. L D L NOTE: Always disconnect battery before attempting to install electrical components on your vehicle. A. Mount the controller in a convenient location in the truck cab. It is recommended not to mount the controller directly in front of heat vents. Allow ample air space around controller. D PARALLEL LINKAGE HOLE F. The leveling mechanism may now be mounted. Park truck on flat, level surface. With spinner assembly in level position, carefully measure L and D distances. Use any of available holes in heights adjustment bracket. Locate angle () such that ½ hole will position with D=D and L=L. Modify angle if necessary. G. Secure angle () to the truck frame. H. Attach parallel linkage rods () to heights adjustment bracket and angle. Secure them using ½ washers and hair pins. I. Clamp parallel linkage rods together. To verify leveling action, slowly raise the dump. Be sure that spinner motor assembly and linkages do not have any interference with truck body and it does not have contact with the road. After checking weld parallel linkage bars together. J. Keeping the spinner assembly level, secure the spinner frame in place using the set screw or /-8 hex screw. CAUTION DO NOT MOUNT CONTROLLER IN THE WAY OF AIR BAG DEPLOYMENT! B. Route both wire harnesses into truck cab through firewall (it maybe necessary to drill holes). Insulate hole to avoid water leaks. C. Insure no wires are nicked or damaged during installation. D. Connect the -pin connector on the wire harness to the control box -pin connector. E. Connect the -pin connector on the power cable to the control box mating connector. F. Connect wire harness single connectors to control box connectors. G. Connect fuse connector to the fuse terminal or ignition switch ( AMP max). H. Lay out a path for the power cable to the battery, use quick ties to secure power cable. DO NOT CONNECT TO BATTERY AT THIS TIME!

5 009 CONNECT TO FUSE OR WIRE IN FUSE PANEL, CONTROLLED BY IGNITION SWITCH CB0PB BATTERY POSITIVE BATTERY NEGATIVE I. Lay out path for wire harness to the rear of the vehicle. It is recommended to stay clear of the exhaust system. Excess heat can damage the wire harnesses. Use quick ties to secure harness to underbody. J. Connect the wire harness to the motor. Make sure wire colors on wire harness match colors on the motor. Thoroughly clean battery terminals. Make sure battery terminals have no tarnish or corrosion. DO NOT CONNECT WIRE HARNESS TO DAMAGED OR CORRODED TERMINALS! IT MAY RESULT IN OVERHEATING, LOST POWER AND POTENTIAL CONTROLLER DAMAGE! K. Connect the power cable directly to the battery. L. Insure all functions of the controller are working properly. M. Observe auger moving in proper direction. If direction is wrong reverse wires between Motor and Wire Harness. N. Optional spot light ( AMP max) can be installed on spreader. Remove cap from single white wire. Connect light to this wire and trucks frame. IMPORTANT IMPORTANT Make sure all wires securely attached to vehicle or spreader. Use wire ties and/or wire clamps to attach wires. All excess wires must be rolled into bungles and attached to vehicle or spreader. Figure ATTACH WIRE HARNESS TO LOWER DOOR USING CLAMP HK AND WING NUT 00. LEAVE ENOUGH WIRE SLACK TO PLUG CONNECTORS TO GEAR MOTOR.

6 Spreader Assembly Parts List b 0b 8 8 9b CENTER DISCHARGE MODEL FRAME SHOWN FOR REFERENCE ONLY ACTUAL FRAME MAY BE DIFFERENT b CENTER DISCHARGE MODEL ITEM QTY. DESCRIPTION PART NO Bottom Tray - Standard Discharge 00 b Bottom Tray - Center Discharge 0 Top Cover 0 Bracket, Cover Mount Screw,Hex Head Cap, /8- X SST FCS08000SS Washer,Flat, /8in SST FWF080000SS Nut,Nylon Locking, /8- SST FNE0800SS Bracket, Cover Latch Latch Handle Auger - Standard Discharge 9F008 9b Auger - Center Discharge 0 0 Screen - Standard Discharge 00 0b Screen - Center Discharge 08 Plate,Anti-Spill - Standard Discharge 0 b Plate,Anti-Spill - Center Discharge 0 Hairpin Cotter 00 Bracket,Screen Mount 0 Cam Handle - CW 009 Cam Handle - CCW 00 Nut,Nylon Locking /8- SST 00 Screw,Hex Head Cap, /8- x. SST Bearing,-/ Flange Hole 9008 ITEM QTY. DESCRIPTION PART NO 9 Gasket,Felt Bearing Screw,Hex Head Cap, /8- X. SST FCS080SS Nut,Hex Flange,/8- SST 00 Screw, Hex Head Cap, /-8 X SST 080 Cover,Gear Motor,Side 08 Cover,Gear Motor,Front 08 Screw,Hex Head Washer,Self Drill #- x. SST 08 Bracket,Receptacle SZ8 Deutsch 0 Plug,.0" Dome,Heyco Bushing,Strain Relief,Heyco Adapter,Gear Motor,Weldment 0 0 Screw,Hex Head Cap, /- X SST FCS00000SS Washer,Flat,/ SST 0009 Screw,Hex Head Cap, /8- X / SST 000 Gear Motor 08 Bearing,-/8 Flange 000 Screw,Hex Head Cap, /- X. SST 0 Nut,Nylon Locking, /- SST 0 Sleeve,Auger Adapter Screw,Hex Head Cap, /- X SST Nut,Nylon Locking /- SST FNE0000SS

7 Hardware Box Parts List - Part No ITEM PART NO. QTY. DESCRIPTION 090 SPINNER MOTOR AND BRACKET ASM 090 SPINNER ASM,8" POLY CCW 009 PLATE,DETACH MOUNT 09 PIN,HINGE 0 BRACKET,HANGER,UTS 00 ANGLE,SPINNER LUG 00 ROD,HINGE 8 9F00 PARALLEL LINKAGE DEFELCTOR,SPINNER 0 08 HARDWARE BAG 0 BRACKET,HEIGHT ADJUSTMENT 0000 WIRE ASSEMBLY," LONG 098 POWER CABLE KIT(W/ CIRCUIT BREAKER) 09 WIRE HARNESS, MAIN 09 CONTROLLER

8 909 Tyler Blvd. Mentor, Ohio 00 Phone (0) Fax (0) 9-0 Toll-Free Fax saltdogg.com Spinner Motor Assembly ITEM PART NO. QTY. DESCRIPTION 090 BRACKET,SPINNER MOTOR 00 GEAR MOTOR, SPINNER 00 ENCLOSURE,GEAR MOTOR 09 SHAFT SLINGER FCS0000SS SCREW,HEX,/"-0 X /" SST FWF0000SS WASHER,FLAT,/" SST FNE0000SS NUT,NYLON LOCKING,/"-0 SST 8 FWL008008SS WASHER,LOCKING,/" SST 9 FCS0080SS SCREW,HEX,/"-8 X /8" SST 0 00 BUSHING,STRAIN RELIEF 8 00_D