POSITIONING & LIFTING EQUIPMENT SPECIALISTS. A Quick Reference Guide To The Wide Range Of Simplex Solutions IDEAGENERATOR IG0911

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1 POSITIONING & LIFTING EQUIPMENT SPECIALISTS A Quick Reference Guide To The Wide Range Of Simplex Solutions IG0911 IDEAGENERATOR

2 TABLE OF CONTENTS PRODUCT APPLICATION Marine... 3 Transportation... 4 Power Generation... 5 Fabrication... 6 Petro-Chemical... 7 Construction... 8 Mining... 9 Manufacturing COMPONENT SELECTION Component Selection...11 Hydraulic Cylinder Selection Hydraulic Hand Pump Selection Hydraulic Power Pump Selection SYSTEM ARRANGEMENTS Hand Pump System, 1 Point Lift Hand Pump System, 2 Point Lift Electric Pump System, Single-Acting Electric Pump System, Double-Acting Point Lift, Air Driven with Individual Cylinder Control Point Lift, Double-Acting Air Driven Cylinder w/ Check Valve Point Lift, Electrically Driven w/ Individual Cylinder Control Point Lift, Gasoline Driven w/ M1 Manifold & Check Valves Multiple Port Connection w/ Staggered Gauges Electrically Driven Torque Wrench System Air Bag System, 1 Point Lift Air Bag System, 2 Point Lift INTEGRATED WEB TOOLS Create a System Arrangement Pressure to Tonnage Competitive Crossover... 23

LOCKNUT CYLINDERS ARE USED EXTENSIVELY FOR SHIPBUILDING AND

hydraulic cylinders, spreaders and tools.

and tools; Simplex products never let us down.

RESEARCH VESSEL Maintenance crews relied on Simplex RDA15018

3 LOCKNUT CYLINDERS ARE USED EXTENSIVELY FOR SHIPBUILDING AND HEAVY MAINTENANCE REPAIRS Ship repair demands durable and reliable tools. Simplex provides trouble free hydraulic power to a variety of hydraulic cylinders, spreaders and tools. Bridge building is not a place for unreliable hydraulic pumps and tools; Simplex products never let us down. RDA SERIES CYLINDERS ASSIST THE MILITARY IN LAUNCHING NEW RESEARCH VESSEL Maintenance crews relied on Simplex RDA15018 cylinders to help lift, transport, and launch a US Navy research vessel from dry dock to the ship s launch site. Simplex cylinders were key to a successful operation. MARINE 3

NOTHING OUT PERFORMS THE SIMPLEX LINE OF CYLINDERS TRANSPORTATION The repair and maintenance

This Simplex 50 ton hydraulic cylinder and electric pump were able to supply the reliable

The Simplex pump delivers dependable operation when used with portable generators with less

1 design specifications and are guaranteed against defects for the life of the cylinder.

are critical, a hydraulic wrench is your only option.

4 NOTHING OUT PERFORMS THE SIMPLEX LINE OF CYLINDERS TRANSPORTATION The repair and maintenance of rail cars require a wide range of lifting, pressing, spreading and pulling. This Simplex 50 ton hydraulic cylinder and electric pump were able to supply the reliable force needed for this draw bar repair. The Simplex pump delivers dependable operation when used with portable generators with less than ideal working conditions. All Simplex cylinders meet ANSI B30.1 design specifications and are guaranteed against defects for the life of the cylinder. RAIL MAINTENANCE SIMPLIFIED WITH SIMPLEX HYDRAULIC TORQUE WRENCHES When torque requirements are critical, a hydraulic wrench is your only option. Whether it s locomotive or crossover maintenance, Simplex offers a lightweight wrench with the reliability and torque capacity you need. Team these torque wrenches up with a Simplex G Series Torque Pump for fast push button control. 4

The G Series, powered by either a universal

pump of choice for wind tower applications

5 SIMPLEX G SERIES POWER PUMPS ASSIST IN INSTALLATION OF WIND TOWER CONSTRUCTION The durable line of Simplex G Series Power Pumps and wrenches was used to assemble the massive blades and spindle of this wind driven tower. The G Series, powered by either a universal or permanent magnet electric motor, is the pump of choice for wind tower applications where consistent electrical current is at a premium. SIMPLEX SCREW & CAP ASSEMBLIES SUPPORT GENERATOR WALL Assembly crews used 144 Simplex Screw and Cap Assemblies to support the outer wall of a large generator assembly at the Grand Coulee Dam. The assemblies are also used to exert pressure and stabilize the generator laminations. POWER GENERATORS 5

SIMPLEX G SERIES BOLTING POWER PUMPS ASSIST IN FLANGE FABRICATION Production

frequent breakdowns and short life cycle of less durable pumps.

6 SIMPLEX G SERIES BOLTING POWER PUMPS ASSIST IN FLANGE FABRICATION Production applications and continuous operation can be troublesome for most pumps, but not the production tested G3 Power Pump. The G3 is specifically designed to stand up to tough working environments without the frequent breakdowns and short life cycle of less durable pumps. FABRICATION This assembly cell realized a 22% reduction in downtime after switching to the Simplex G3 Power Pump. This 100 ton spring return cylinder is used to press a shaft into a large industrial fan. Combined with a Simplex power pump, this job ran very smoothly and cut assembly time by 30%. SIMPLEX R SERIES CYLINDERS ARE USED IN AN INDUSTRIAL FAN FABRICATION 6

SIMPLEX TORQUE WRENCHES ARE USED FOR HEAVY DUTY BOLTING AT THIS REFINERY Maintenance crews at this refinery required a faster and more accurate way of loosening and

Due to the frequency of the filter change out (2 filter units each needed to be changed once a week) competitor torque wrenches and pumps would fail soon after they

Soon after trying out the Simplex WT-10 with a G5172T equipped with a heat exchanger, they were able to complete the job 30% faster with no equipment failure.

We have since standardized on Simplex wrenches and pumps for all our maintenance jobs.

7 SIMPLEX TORQUE WRENCHES ARE USED FOR HEAVY DUTY BOLTING AT THIS REFINERY Maintenance crews at this refinery required a faster and more accurate way of loosening and tightening the bolts on this filter that is used to refine diesel fuel. Due to the frequency of the filter change out (2 filter units each needed to be changed once a week) competitor torque wrenches and pumps would fail soon after they were put into service. Soon after trying out the Simplex WT-10 with a G5172T equipped with a heat exchanger, they were able to complete the job 30% faster with no equipment failure. The Simplex wrench is lighter, faster and more reliable than the other wrenches we have tried in the past. We have since standardized on Simplex wrenches and pumps for all our maintenance jobs. SIMPLEX RDA SERIES IS USED FOR HEAVY LIFTING ON THIS OFFSHORE OIL RIG When this 40 ton capacity overhead crane on an offshore oil rig in the Gulf of Mexico needed maintenance done on its roller bearing, the contractor called on Simplex to provide the lifting system to do the job. The contractor utilized RDA20012, 200 ton cylinders with an electric pump and a series of remote valves to advance and retract the cylinders. With the assistance of Simplex and our local distributor, we were able to finish this job with minimal down time. PETRO-CHEMICAL 7

SIMPLEX R SERIES CYLINDERS ASSIST IN HISTORICAL REHAB CONSTRUCTION Lifting a prized historical structure warrants no room for

The engineers overseeing the rehab insisted on the highest quality, specifying Simplex designed cylinders for this demanding

The four point lift was completed in less than an hour by using a Simplex G5135 pump and M1 manifold. Heavy duty hoses, P.S.I.

SIMPLEX LOCKNUT CYLINDERS ARE USED FOR HEAVY DUTY STRUCTURAL LIFTING IN TIGHT AREAS Installing and maintaining concrete bridge

The construction of the I-80 overpass consisted of numerous concrete sections, some weighing up to 100 tons, that needed to be

8 SIMPLEX R SERIES CYLINDERS ASSIST IN HISTORICAL REHAB CONSTRUCTION Lifting a prized historical structure warrants no room for error. The engineers overseeing the rehab insisted on the highest quality, specifying Simplex designed cylinders for this demanding application. We needed a proven and reliable jacking system and Simplex cylinders, pumps and valves did the job without a hitch. The four point lift was completed in less than an hour by using a Simplex G5135 pump and M1 manifold. Heavy duty hoses, P.S.I. gauges and quick couplers provided fast and easy setup and accurate control. SIMPLEX LOCKNUT CYLINDERS ARE USED FOR HEAVY DUTY STRUCTURAL LIFTING IN TIGHT AREAS Installing and maintaining concrete bridge sections present unique challenges. The construction of the I-80 overpass consisted of numerous concrete sections, some weighing up to 100 tons, that needed to be lifted and held in place for an extended period of time. Simplex RLN cylinders eliminated the time and cost spent on cribbing the load by providing positive mechanical support. RLN locknut cylinders also include positive piston stops that eliminate potential piston blowout and leakage. Combine them with a Simplex pump with the Suc-O-Matic valve feature and retracting the system becomes automatic and effortless. 8

HIGH NAGE RDA SERIES CYLINDERS ARE USED IN DRAG LINE MAINTENANCE When one of the world s largest drag lines needed to be raised

Weighing over 5,000 tons, this was a job for the Simplex heavy duty cylinders.

With the help of Simplex and our local distributor, we were able to make a successful lift and complete maintenance ahead of

SIMPLEX RATCHET JACKS ARE THE STANDARD IN THE COAL MINES When it comes to general maintenance in the coal mines, one name is known

9 HIGH NAGE RDA SERIES CYLINDERS ARE USED IN DRAG LINE MAINTENANCE When one of the world s largest drag lines needed to be raised for roller replacement, the maintenance crew relied on the high tonnage expertise of Simplex. Weighing over 5,000 tons, this was a job for the Simplex heavy duty cylinders. We used a series of RDA50012, 500 ton capacity doubleacting cylinders and G6 3 H.P. electric power pump. With the help of Simplex and our local distributor, we were able to make a successful lift and complete maintenance ahead of schedule. SIMPLEX RATCHET JACKS ARE THE STANDARD IN THE COAL MINES When it comes to general maintenance in the coal mines, one name is known more than any other...simplex. Simplex ratchet jacks have been the standard in the mining industry for decades. MINING From lifting coal cars to roof supports, Simplex jacks have been the trusted tool when failure is not an option. Simplex jacks last longer and are dependable for all the jobs we need them to do; it is the only jack we will use down here in the mines. 9

SIMPLEX RDA SERIES CYLINDERS ARE USED TO EXTRACT 30% MORE LIQUID THAN BEFORE 10 MANUFACTURING The producer of

Along with his local distributor and Simplex Representative, he was able to put together a press utilizing

Each cylinder was able to extract vanilla 50% quicker than the previous method.

previous method. As a result of the tool change, extracting the vanilla became much more profitable for us.

The operator utilized a Simplex R55, 5 ton spring return cylinder, mounted to a clamping block.

The pump runs off of regular shop air and will produce up to 10,000 psi of hydraulic force.

10 SIMPLEX RDA SERIES CYLINDERS ARE USED TO EXTRACT 30% MORE LIQUID THAN BEFORE 10 MANUFACTURING The producer of vanilla extract needed a quicker and more efficient way of producing the extract from vanilla beans. Along with his local distributor and Simplex Representative, he was able to put together a press utilizing Simplex RDA15024 double-acting 150 ton cylinders. Each cylinder was able to extract vanilla 50% quicker than the previous method. As a bonus, we also realized that these powerful cylinders were able to extract 30% more vanilla than the previous method. As a result of the tool change, extracting the vanilla became much more profitable for us. This clamping application required 1,500 lbs. of clamping force for this production line test fixture. The operator utilized a Simplex R55, 5 ton spring return cylinder, mounted to a clamping block. The cylinder is powered by a portable air pump, Simplex model GA90. The pump runs off of regular shop air and will produce up to 10,000 psi of hydraulic force. The three position treadle is easy to use whether as a foot switch or by hand. This test fixture provided us up to 25% better efficiency, enabling production to increase. Our profits have also increased since we installed this fixture. SIMPLEX AIR PUMP AND CYLINDER ARE USED FOR CLAMPING APPLICATIONS

11 component selection SYSTEM CONSIDERATIONS Setting up the right system for your project is important to Simplex. Review these considerations below to assist you in determining what is required for your particular application. Determine the type of Lift or Tool required for your application: Single or multiple point lift? Balanced or unbalanced load? Guided or unguided load? Pulling, pressing, punching, spreading torquing? Choose the right Cylinder or Tool for your specific application: Determine the force required (add an extra 20% as a rule of thumb). Determine the total amount of oil required for each cylinder(s) and/or tool(s). Determine the closed height, stroke requirement and diameter footprint allowable. Push and/or pull requirement. For cylinders, single-acting, load return, spring return or double-acting hydraulically driven both ways. Choose the right Pump Source for your application based on your cylinder / tools and oil / speed requirements: What is the maximum system operating pressure requirement? What is the volume of oil required? Add all of the cylinder(s) and/or tool(s) cubic volume requirements and add 1 cubic inch per 1.66 foot of hose. What is the preferred source of power? (Hand, air, electric, or gas). If hand pump is selected, choose between single or two speed. Do you need this to be portable? (Consider weight and size). or COMPONENT SELECTION 11 component selection

component selection COMPONENT SELECTION Portable / Lightweight Heavy Duty Special Application MODELS HYDRAULIC HAND PUMP SELECTION CHART DESCRIPTION / APPLICATION 12 P20 P22 P41 P42 P30 P32 P60 P71

12 component selection COMPONENT SELECTION Portable / Lightweight Heavy Duty Special Application MODELS HYDRAULIC HAND PUMP SELECTION CHART DESCRIPTION / APPLICATION 12 P20 P22 P41 P42 P30 P32 P60 P71 P71V P72 P82A P140 P140D P230 P230D P300 P461 P461D P1603A P1604A P1606A P10003A P10004A P10006A P10008A P100012A Widely known for their rugged construction and low, back saving handle efforts. Select these single-acting pumps for maximum portability and light weight construction. The metal and new aluminum alloy housing design makes these pumps truly industrial grade tools. (Available in single-acting version only). The high flow and low handle effort in these larger pumps make them a heavy duty grade tool. The low handle effort and fast advancement are achieved through an adjustable handle pivot. No matter if it is a small or large application, these pumps will withstand the task. (Available in single or double acting versions). D DENOTES DOUBLE-ACTING CYLINDERS * These pumps are designed for those special applications that require tight mounting space, backup manual power or lower pressure and high flows. Ideal for fixed applications when the pump needs to be bolted in place. component selection

component selection HAND PUMP SPEED SELECTION CHART Use this chart to determine the number of full pump handle strokes required to extend a Simplex cylinder 1.

P41/ P71 P20/P42 P32/P82A P72/ P30 P140 P300 P230/ P461 CYLINDER STROKE (in) 5 10 15 20 CYLINDER CAPACITY (S) 25 1 P41/P71 P41/P71 P41A/P71 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 2 P42/P72

P82A/P140 P82A/P140 P230 P300 9 P42/P72 STROKE PER 1 OF CYLINDER TRAVEL 5 10 10 P42/P72 P42/P72 P82A/P140 P230 P461 12 P42/P72 P82A/P140 13 P230 14 P42/P72 P42/P72 P82A/P140 15 CYLINDER CAPACITY (S)

13 component selection HAND PUMP SPEED SELECTION CHART Use this chart to determine the number of full pump handle strokes required to extend a Simplex cylinder 1. Take the handle stroke per inch and multiply it by the cylinder stroke to determine the number of strokes required to fully extend the cylinder. HAND PUMP MODEL NO. P41/ P71 P20/P42 P32/P82A P72/ P30 P140 P300 P230/ P461 CYLINDER STROKE (in) CYLINDER CAPACITY (S) 25 1 P41/P71 P41/P71 P41A/P71 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 2 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 P42-P72 P82A/P140 P / P41/P71 P82A/P140 4 P42/P72 P42/P72 P42/P72 5 P42/P72 6 P42/P72 P42/P72 P42/P72 P82A/P140 P82A/ P140 7 P42/P72 8 P42/P72 P42/P72 P82A/P140 P82A/P140 P230 P300 9 P42/P72 STROKE PER 1 OF CYLINDER TRAVEL P42/P72 P42/P72 P82A/P140 P230 P P42/P72 P82A/P P P42/P72 P42/P72 P82A/P CYLINDER CAPACITY (S) /55 HAND PUMP PRODUCTS & ACCESSORIES 75 P82A/ P P Unloaded Loaded Unloaded Loaded Unloaded Loaded Unloaded Loaded Unloaded Loaded QUICK REFERENCE CHART Use this chart to match the appropriate size hand pump to your single-acting Simplex cylinders. Match your cylinder capacity (across the top) with the cylinder strokes listed (in the left hand column). The intersecting box will give you the recommended hand pump for general applications P230 COMPONENT SELECTION PUMP & CYLINDER SETS GAUGES HOSES COUPLERS 13 component selection

14 component selection HYDRAULIC POWER PUMP SELECTION CHART COMPONENT SELECTION MOTOR TYPE ELECTRIC COMPACT AIR GAS AIR SERIES G1 G3 G4 G5 G6 GA9 G4 & G6 G5 PUMP TYPE/APPLICATION An intermittent duty power pump that is best suited to power small to medium sized tools or cylinders. It s very lightweight, portable and works well on long extension cords or generators. MAXIMUM PSI (cu.in.) 250 cu cu. 10,000 A continuous duty, lightweight power pump that is easy to transport and is best suited to power small to medium tools and cylinders. 650 cu. 1, cu. 10,000 A continuous duty pump which is best suited in medium sized tools and cylinders. It s a perfect choice for production and lifting applications due to its reservoir sizes and valve options. Runs efficiently on 20 amps. A continuous duty pump which is best suited in medium sized tools and cylinders. It s a perfect choice for production and lifting applications due to its reservoir sizes and valve options. A continuous duty pump which is best suited in medium to large sized tools and cylinders. High flow rate runs multiple cylinders and tools effectively. An intermittent compact air pump best suited for pressing, production and shop tool applications. Runs effectively on psi. 400 cu. 1, cu. 10, cu. 1, cu. 10,000 (Optional 3 Stage Pumping element) 650 cu. 1, cu. 10,000 HORSE POWER.5 HP Single Phase 115VAC or 230VAC Universal Motor HP Single Phase 115/230VAC Universal Motor 1.5 HP Single Phase Induction 115/230VAC 50/60 Hz 1.5 HP Single Phase 115/230VAC 50/60 Hz Permanent Mag. 3 HP Three Phase 230/460VAC 11 N/A A continuous duty pump which is best suited in medium to large sized tools and cylinders. It s a perfect choice when a self-contained power unit is required. 50 & 100 4, 5.5 HP A continuous duty pump which is best suited in medium sized tools and cylinders. It s a perfect choice for production and lifting applications due to its reservoir sizes and valve options and where electric drive pumps are not suitable. 575 cu. 1, cu. 10,000 (Optional 3 Stage Pumping element) 3 HP 14 component selection

component selection POWER PUMP SPEED SELECTION CHART Use the speed chart below and select the right size pump to obtain the

For multiple cylinder system speeds, divide the inches per minute by the number of cylinders in the system. Tonnage Area 10 2.

28 Pump Series G1 G3 G4 G5 G6 1st stage 250 554 575 575 650 2nd stage 19 46 55 55 110 Unloaded 111.6 247.3 256.7 256.7 290.

6 100.2 Loaded 2.9 7.1 8.5 8.5 16.9 Unloaded 22.6 50.1 52.0 52.0 58.8 Loaded 1.7 4.2 5.0 5.0 10.0 Unloaded 15.7 34.8 36.2 36.

15 component selection POWER PUMP SPEED SELECTION CHART Use the speed chart below and select the right size pump to obtain the cylinder speed you desire. For multiple cylinder system speeds, divide the inches per minute by the number of cylinders in the system. Tonnage Area Pump Series G1 G3 G4 G5 G6 1st stage nd stage Unloaded Loaded Unloaded Loaded Unloaded Loaded Unloaded Loaded Unloaded Loaded Unloaded Loaded Unloaded Loaded Unloaded Loaded POWER PUMP ACCESSORIES COMPONENT SELECTION HOSES MANIFOLDS GAUGES CYLINDERS 15 component selection

component selection COMPONENT SELECTION SERIES CLP R RAS RAL RAC RACD RLS RFS RP RLR RLN RC RCD SIMPLEX HYDRAULIC CYLINDER SELECTION CHART DESCRIPTION/APPLICATION Mechanical load holding / low

Single-Acting Solid 5-100 Aluminum lightweight construction, spring assisted for fast retraction, easy to transport and position.

16 component selection COMPONENT SELECTION SERIES CLP R RAS RAL RAC RACD RLS RFS RP RLR RLN RC RCD SIMPLEX HYDRAULIC CYLINDER SELECTION CHART DESCRIPTION/APPLICATION Mechanical load holding / low profile, load return. CYLINDER TYPE PLUNGER TYPE CAPACITY S Single-Acting Solid General purpose applications, spring assisted for fast retraction. Single-Acting Solid Aluminum lightweight construction, spring assisted for fast retraction, easy to transport and position. Single-Acting Solid Aluminum lightweight construction, mechanical load holding / lock - spring return, easy to transport and position. Single-Acting Solid Aluminum lightweight construction, single-acting center hole cylinder easy to transport and position. Single-Acting Center Hole Aluminum lightweight construction, double-acting center hole cylinder easy to transport and position. Double-Acting Center Hole Low height, spring assisted return for fast retraction. Single-Acting Solid Lowest height available, spring assisted for fast retraction. Single-Acting Solid Pull type only, spring assisted for fast retraction. Jacking purpose, load return. Mechanical load holding / lock, load return. Single-Acting Solid 2-5 Single-Acting Solid 30-1,000 Single-Acting Solid 30-1,000 Center hole construction, spring assisted for fast retraction. Used for pulling applications. Single-Acting Center Hole Center hole construction, double-acting. Used for pulling applications, pre-stressing and post tensioning. Double-Acting Center Hole RDA Double-acting, controlled retraction for fast cycling. Double-Acting Solid 10-1, RDP Pull type only, double acting for precise control. Double-Acting Solid component selection

system arrangements 1 POINT LIFT, MANUALLY DRIVEN WITH CHECK VALVE G5-2.

Locknut Cylinders HC Series Hose 2 POINT LIFT, MANUALLY DRIVEN 3 - HCA Series Hoses F11 - Tee G5-2.

17 system arrangements 1 POINT LIFT, MANUALLY DRIVEN WITH CHECK VALVE G ,000 psi/ 700 bar Gauge P42-2 Speed Hand Pump R104 - Single-Acting Spring Return Cylinder 2 - RLN Locknut Cylinders HC Series Hose 2 POINT LIFT, MANUALLY DRIVEN 3 - HCA Series Hoses F11 - Tee G ,000 psi/ 700 bar Gauge V10EC - Check Valve GA1 - Gauge Adapter SYSTEM ARRANGEMENTS GA1 - Gauge Adapter P230 - High Flow Hand Pump 17 system arrangements

system arrangements ELECTRICALLY DRIVEN HYDRAULIC SPREADER SINGLE ACTING SYSTEM ARRANGEMENTS G1131 Electric Power Pump G5-2.

RCDA1003 - Double-Acting Center Hole Cylinder Advance Port Relief Valve Retract Port (2) - HCA Series Hoses G5-2.

18 system arrangements ELECTRICALLY DRIVEN HYDRAULIC SPREADER SINGLE ACTING SYSTEM ARRANGEMENTS G1131 Electric Power Pump G ,000 psi/700 bar Gauge GA1 - Gauge Adapter HCA Series Hose 1 POINT LIFT, DOUBLE-ACTING CYLINDER ELECTRICALLY DRIVEN RCDA Double-Acting Center Hole Cylinder Advance Port Relief Valve Retract Port (2) - HCA Series Hoses G ,000 psi/ 700 bar Gauge GA1 - Gauge Adapter G1141 Electric Power Pump S3000A - Single-Acting Spring Return Spreader 18 system arrangements

2 POINT LIFT, AIR DRIVEN WITH INDIVIDUAL CYLINDER CONTROL system arrangements G5-2.

GA1 Gauge Adapter R104 - (2) Single-Acting Spring Return Cylinders GA90 Air Pump (2) - HCA Series Hoses V10EC Check Valve GA1 - Gauge Adapter F11 Tee

19 2 POINT LIFT, AIR DRIVEN WITH INDIVIDUAL CYLINDER CONTROL system arrangements G ,000 psi/ 700 bar Gauge 1 POINT LIFT, DOUBLE-ACTING CYLINDER AIR DRIVEN WITH CHECK VALVE RCD302A-Double Acting Center Hole Cylinder Relief Valve GA1 Gauge Adapter R104 - (2) Single-Acting Spring Return Cylinders GA90 Air Pump (2) - HCA Series Hoses V10EC Check Valve GA1 - Gauge Adapter F11 Tee Fitting V5B - Needle Valve F1 - Hex Nipple G ,000 psi/ 700 bar Gauge Advance Port V10EC Check Valve (3) HCA Series Hose Retract Port SYSTEM ARRANGEMENTS GA9230D - Air Pump with 4 Way Valve 19 system arrangements

system arrangements 2 POINT LIFT, ELECTRICALLY DRIVEN WITH INDIVIDUAL CYLINDER CONTROL 20 SYSTEM ARRANGEMENTS (2) - RLN1002 - Locknut

20 system arrangements 2 POINT LIFT, ELECTRICALLY DRIVEN WITH INDIVIDUAL CYLINDER CONTROL 20 SYSTEM ARRANGEMENTS (2) - RLN Locknut Cylinders 4 POINT LIFT, GAS DRIVEN WITH M1 MANIFOLD & CHECK VALVES 4 - R104 Single-Acting Spring Return Cylinders (3) - HCA Series Hoses F11 - Tee Fitting G ,000 psi/ 700 bar Gauge M1-4 Port Control Manifold 4 - V10EC Check Valves 4 - HCA Series Hoses (2) - V5B - Needle Valves F1 - Hex Nipple GA1 Gauge Adapter G ,000 psi/ 700 bar Gauge G4142 Electric Power Pump GA1 Gauge Adapter G6843 Gas Power Pump system arrangements

system arrangements M1 WITH STAGGERED GAUGES M1 - (4) Port

5 10,000 psi/ 700 bar Gauges ELECTRICALLY DRIVEN TORQUE WRENCH

Safety Factor with Polarized Couplers (5) - GA1 Gauge Adapters

21 system arrangements M1 WITH STAGGERED GAUGES M1 - (4) Port Control Manifold (2) - F3 3 Nipples (5) - G ,000 psi/ 700 bar Gauges ELECTRICALLY DRIVEN TORQUE WRENCH SYSTEM G1171T - Torque Wrench Pump WH Twin Hose 4:1 Safety Factor with Polarized Couplers (5) - GA1 Gauge Adapters Power Pump SYSTEM ARRANGEMENTS WX Series Low Clearance Torque Wrench 21 system arrangements

POINT AIR BAG LIFT, AIR DRIVEN B22A - 22 Ton Air Bag / 22 x 22 BC2A - Dual Deadman Controller

22 system arrangements 1 POINT AIR BAG LIFT, AIR DRIVEN SYSTEM ARRANGEMENTS BHR16A 16 Red Hose B22A - 22 Ton Air Bag 22 x 22 BHB16A 16 Blue Hose BC3A - Single Deadman Controller Air Regulator 2 POINT AIR BAG LIFT, AIR DRIVEN B22A - 22 Ton Air Bag / 22 x 22 BC2A - Dual Deadman Controller BHY16A 16 Yellow Hose BHB16A 16 Blue Hose Air Regulator BHY16A 16 Yellow Hose 22 system arrangements

integrated web tools EXCLUSIVE ONLINE SYSTEM ARRANGEMENT BUILDING, CROSSOVER and CONVERSION TOOLS BUILD A SYSTEM USING LINEART BUILD A SYSTEM USING

create the system arrangement you desire. The artboards can then be saved to your own folder for future use.

Competitive Cross Over Tool Enter a full or partial competitor part number to list Simplex s replacement model number(s), and then click on our part

If the part number is not listed in our database, a quick web form will appear, just simply fill it out and we will respond quickly to your request.

23 integrated web tools EXCLUSIVE ONLINE SYSTEM ARRANGEMENT BUILDING, CROSSOVER and CONVERSION TOOLS BUILD A SYSTEM USING LINEART BUILD A SYSTEM USING FULL COLOR IMAGES Build Your Own System Arrangement Simply grab and drag a full color or lineart image from the library to the artboard and visually create the system arrangement you desire. The artboards can then be saved to your own folder for future use. A great tool for detailing the specific components which comprise your system. Competitive Cross Over Tool Enter a full or partial competitor part number to list Simplex s replacement model number(s), and then click on our part number to retrieve full product detail specifications. If the part number is not listed in our database, a quick web form will appear, just simply fill it out and we will respond quickly to your request. Pressure to Tonnage Conversion Tool Work smarter, not harder by quickly generating your Pressure to Tonnage Conversion Table in Imperial & Metric Units. Once you select your Simplex cylinder model or entered your data manually, our Convert Engine will generate a data reference table in imperial and metric units. INTEGRATED WEB TOOLS 23 integrated web tools

IDEAGENERATOR A QUICK REFERENCE GUIDE TO THE WIDE RANGE OF SIMPLEX SOLUTIONS UNITED STATES HOME OFFICE 777 Oakmont Lane Westmont, IL 60559 Phone: (630) 590-6990 Fax: (630) 590-6955 Toll Free: (800)

24 IDEAGENERATOR A QUICK REFERENCE GUIDE TO THE WIDE RANGE OF SIMPLEX SOLUTIONS UNITED STATES HOME OFFICE 777 Oakmont Lane Westmont, IL Phone: (630) Fax: (630) Toll Free: (800) sales@tksimplex.com PRODUCT APPLICATION CANADIAN WAREHOUSE canada@tksimplex.com EUROPE europe@tksimplex.com ASIA & PACIFIC RIM asiapacific@tksimplex.com COMPONENT SELECTION MEXICO mexico@tksimplex.com SOUTH & CENTRAL AMERICA latinamerica@tksimplex.com MIDDLE EAST mideast@tksimplex.com SOUTH AFRICA southernafrica@tksimplex.com SYSTEM ARRANGEMENTS INTEGRATED WEB TOOLS Distributed By: IG0911

TABLE OF CONTENTS. Hand Pump System, 2 Point Lift...17

TABLE OF CONTENTS. Hand Pump System, 2 Point Lift...17 TABLE OF CONTENTS PRODUCT APPLICATION Marine...3 Transportation...4 Power Generation...5 Fabrication...6 Petro-Chemical...7 Construction...8 Mining...9 Manufacturing...10 COMPONENT SELECTION Component