TABLE OF CONTENTS GENERAL DESCRIPTION... 2

Transcription

1 TABLE OF CONTENTS GENERAL DESCRIPTION... 2 COMPONENT SPECIFICATIONS... 3 MANUFACTURER'S COMPONENTS... 3 DETAILS CP Tanks:... 4 CIP Surge Tank Mounted Components:... 5 CIP Supply Components:... 6 Steam and Condensate Components:... 7 Air Blow Components:... 8 CIP Return Components:... 8 Chemical Injection Components:... 9 DETAILS CP Tanks: CIP Surge Tank Mounted Components: CIP Supply Components: Steam and Condensate Components: Air Blow Components: CIP Return Components: Chemical Injection Components: CONTROLS DESCRIPTION SYSTEM CONTROLS MAIN CONTROL PANEL Motor Control Equipment: Low Voltage Equipment: Pneumatic Equipment: REMOTE CONTROL PANELS Remote Panel for Room 122: Remote Panel for Room 129: Remote Panel for Room 263: Remote E-stop for Room 273: Remote Panel for Room 274: SYSTEM ASSEMBLY & FABRICATION ASSEMBLY SPECIFICATIONS SANITARY PROCESS PIPING SANITARY WELDING STEAM PIPING CONDENSATE PIPING COMPRESSED AIR PIPING PIPING INSULATION HANGERS AND SUPPORTS ELECTRICAL WIRING EXPOSED CONDUIT CONDUIT FITTINGS LIQUID TIGHT FLEXIBLE METAL CONDUIT PNEUMATICS UTILITIES REQUIRED B CMF Automated CIP Skid Project Page 1 of 25

2 GENERAL DESCRIPTION Each CIP system will be single-tank in design with solutions returned via gravity and/or return pumps installed near/on the equipment being serviced. The IPEC scope of supply for each system includes the following major components and deliverables: Water/recirculation tank. CIP supply pump. Chemical metering pumps. CIP supply heat exchanger. Tank vent filter with heating jacket. Clean air filter. Skid framing, hardware and supports. CIP system control panel. CP-0007 CIP supply and return valve manifolds CP-0007 CIP return pump Remote HMI panels with cutouts for interface terminals and programming B CMF Automated CIP Skid Project Page 2 of 25

3 COMPONENT SPECIFICATIONS Manufacturer's Components The following is a detailed list of manufacturer's components that have been included in this proposal. The manufactures will be as listed or that of an approved equal manufactures supply. Tanks T&C Stainless Spray Ball Assemblies IPEC No-Foam Inlet Assemblies IPEC Sanitary Centrifugal Pumps Fristam Motors Baldor Pumps (metering) LMI Heat Exchangers Allegheny Bradford Valves Sample ITT Valves/Actuators (diaphragm) ITT Valves/Actuators (ball) SFV Valves (gate) Velan Valves (globe) Velan Valves Control (temperature) Fisher Valves Pressure Reducing (clean air) Fisher Valves Pressure Reducing (instrument air) Fairchild Valves Pressure Relief (utility) Kunkle Valves Pressure Relief (clean air) Farris Valves Check (sanitary) Check-All Valves Check (utility) Vogt Vacuum Breakers Bell & Gossett Filters/heaters (tank vent) Pall Filters (air blow) Pall Strainer (utility) Spirax Sarco Steam Traps Spirax Sarco Flow meters (mass) Micro Motion Flow Switches Endress+Hauser Level Switches (chemical containment) Lumenite Level Probes/Transmitters (CIP tank) MTS Level Probes/Transmitters (chemical tank) MTS Level probes/transmitters (guided wave optioned) Endress+Hauser Rupture Disc/BDI BS&B Conductivity Elements/Transmitters Thornton 2589-B CMF Automated CIP Skid Project Page 3 of 25

4 Temperature Elements Weed Temperature Transmitters Rosemount Pressure Elements/Transmitters Anderson Pressure Switches (sanitary) Anderson Pressure Switches (utility) Endress+Hauser Pressure Gauges (sanitary) Anderson Pressure Gauges (utility) Ashcroft Control Enclosures Hoffman Control Panels IPEC Disconnect Switches Allen-Bradley 1494V Series Variable Frequency Drives Allen-Bradley PowerFlex 70 Circuit Breakers (single-pole) Square D Power Transformers Sola Power Supplies Sola Relays Allen-Bradley PLC Hardware Allen-Bradley ControlLogix Pushbuttons Allen-Bradley Air Filters/Regulators ASCO Solenoids (for valve actuation) Mac Valves (pneumatic disconnect) SFV Transfer Panels (optional) IPEC Transfer Panel Proximity Switches (optional) Telemecanique Bar Code Scanner (optional) Data Logic Firescan Details CP-0008 The following is a detailed list of major components that will be provided with the system. Tanks: 1 CIP Surge Tank with the following specifications: Total Capacity: Approximately 540 liters. Working Capacity: Approximately 500 Liters. Approximate Dimensions: 30" ID x 36" OD x 43" side sheet. Materials of Construction: 316L Stainless steel on wetted and 304L stainless steel on non-wetted surfaces. Top Head: 10 Gauge, standard ASME dished. Sidewall: 10 Gauge Bottom Head: 10 Gauge, standard ASME dished. Jacket: None Insulation: 2" Ceramic fiber on sidewall B CMF Automated CIP Skid Project Page 4 of 25

5 Insulation Sheath: 12 Gauge Supports: Three (3) pipe legs with raw ends for skid mounting. Accessories: Grounding and lifting lugs, vortex breaker and clipboard holder. Finish, Inside: 20Ra-EP with welds polished to the same finish as the parent metal. Finish, Outside: 35Ra with welds polished to the same finish as the parent metal. Design: 150º C ASME code stamped. Service: Atmospheric. Ports: Top Head: 1 12" Sanitary hinged and gasketed manway 2 3" Sanitary clamp ferrules for WFI supply sprayball assembly mounting 1 3" Sanitary clamp ferrule for PW supply sprayball assembly mounting 1 3" Sanitary clamp ferrule for spare. 1 4" Sanitary clamp ferrule for CIP return no-foam assembly mounting 1 2" Sanitary clamp ferrule for level probe mounting 1 2" Sanitary clamp ferrule for level switch mounting 1 1½" Sanitary clamp ferrule for vent filter mounting 1 1½" Sanitary clamp ferrule for rupture disc mounting Bottom: 1 2" Sanitary flush mount tank bottom valve mounting pad. CIP Surge Tank Mounted Components: 2 WFI water inlet 316L stainless steel sprayball assemblies each with 2" diameter ball, 360 x 72/25 spray pattern welded to a 1" down tube with sanitary clamp connections and a 3" sanitary clamp tank The sprayball assemblies will be pinned after riboflavin testing. 1 PW water inlet 316L stainless steel sprayball assembly with 2" diameter ball, 360 x 72/25 spray pattern welded to a 1" down tube with sanitary clamp connection and a 3" sanitary clamp tank connection. The sprayball assembly will be pinned after riboflavin testing. 1 3" Sanitary clamp cap, gasket and clamp for spare port L stainless steel CIP return no foam inlet assembly with 2" downtube, sanitary clamp connection and 4" sanitary clamp tank mounting connection. The no foam inlet assembly includes a 45 offset inside the tank to direct solution to the sidewall and designed so it can be easily removed from the tank B CMF Automated CIP Skid Project Page 5 of 25

6 1 2" Sanitary magnetostrictive level probe with 316L stainless steel wetted parts, sanitary float and sensor pipe, sanitary clamp connection and integral 4-20 ma transmitter 1 2" Sanitary magnetostrictive high-high level probe with 316L stainless steel wetted parts, sanitary float and sensor pipe, sanitary clamp connection and integral 4-20 ma transmitter 1 1½" Sanitary vent filter assembly with sanitary clamp connections,.2-micron PVDF element and electric heat jacket with temperature sensor and controls. 1 1½" Rupture disc with burst disc alarm strip, 10% manufacturing tolerance, 316L stainless steel construction and down tube assembly. 1 2" Flush bottom tank outlet diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and sanitary clamp style outlet connection, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragm. CIP Supply Components: 1 1½" Sanitary clamp cap, gasket and clamp for passivation port. 1 2½" x 2" Sanitary centrifugal style CIP supply pump sized for PSIG. The pump includes 316L stainless steel construction, 20 Ra-EP wetted surface finish, ¾" case drain, single carbon vs. silicon carbide internal seal and sanitary clamp connections, close coupled to a 7.5 HP, 3600 RPM, 3 phase, 60 hertz, VAC inverter duty motor. 1 ¾" CIP supply pump casing drain diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and sanitary clamp connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragm. 1 1½" Sanitary clamp cap, gasket and clamp for passivation port. 1 2" Sanitary pressure transducer with integral 4-20 ma indicating transmitter and sanitary clamp connection. 1 ¾" Chemical loop flow orifice. The orifice will be installed in the chemical slipstream to provide reduced pressure and flow through the chemical loop and include a low-point hole to ensure complete drainage. 1 2" Heat exchanger bypass flow orifice. The orifice will be installed in the heat exchanger bypass piping with a low-point slot to ensure complete drainage of the heat exchanger. 1 Sanitary shell and tube heat exchanger with the following specifications. Duty: Heat 50 GPM of CIP solutions from 20 C to 90ºC in multiple passes, utilizing approximately 100 pounds per hour of saturated steam supplied to the system at 100 PSIG. Single shell, 2-pass U-tube, ASME "UM" code stamped design. 316L Stainless steel tube side and 304 stainless steel shell B CMF Automated CIP Skid Project Page 6 of 25

7 Insulation with 304 stainless steel jacket. 20 Ra-EP internal and 35 Ra external finishes. 2" Sanitary clamp tube side 1", 150# RF Flange steam inlet. 1", 150# RF Flange condensate outlet. ¾" FNPT vent connection. 1 2" CIP supply conductivity sensor with sanitary clamp connection and remote 4-20 ma transmitter. 1 2" CIP supply temperature probe with sanitary clamp connection and remote 4-20 ma indicating transmitter. 1 1½" Sanitary mass flow meter with sanitary clamp connections and integral 4-20 ma indicating transmitter. 1 2" x 1" Sterile access CIP supply/air-blow isolation diaphragm valve assembly, with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragms. 1 Lot of interconnecting 316L stainless steel tubing and fittings. Steam and Condensate Components: 1 1" Manual steam supply isolation gate valve with carbon steel body and NPT 1 ½" Drip leg isolation gate valve with carbon steel body and NPT 1 ½" Drip leg condensate strainer with cast iron body, stainless steel screen and NPT 1 ½" Drip leg thermostatic condensate trap with stainless steel construction and NPT 1 ½" Drip leg condensate check valve with carbon steel body and NPT 1 ½" Manual drip leg isolation gate valve with carbon steel body and NPT 1 ½" Steam supply low pressure indicating switch, NPT connection, siphon and cock. 1 1" Steam supply ball valve with carbon steel body, stainless steel ball and trim, reinforced Teflon seats and seals and NPT connections, coupled to a pneumatic air to open/spring to close actuator. 1 1" Steam supply strainer with cast iron body, stainless steel screen and NPT 1 ¾" Steam supply control valve with ductile iron body and NPT connections coupled to a pneumatic 3-15 PSI actuator with positioner. 1 ½" x 1" Steam supply pressure relief valve with carbon steel body and NPT 2589-B CMF Automated CIP Skid Project Page 7 of 25

8 1 ¼" Steam supply pressure gauge with 3½" dial, NPT connection, siphon and cock. 1 ¾" Vacuum breaker, bronze body and NPT 1 ¾" Float and thermostatic trap with cast iron body, stainless steel internals and NPT 1 ¾" Condensate return check valve with carbon steel body and NPT 1 ¾" Manual condensate return isolation gate valve with carbon steel body and NPT 1 Lot Schedule 40, carbon steel pipe and fittings for steam supply piping. 1 Lot Schedule 80, carbon steel pipe and fittings for condensate piping. Air Blow Components: 1 ½" Compressed air supply pressure regulator with stainless steel body and sanitary clamp 1 1½" Pressure gauge with 316L stainless steel wetted parts, 3.5" diameter dial, PSI range and sanitary clamp connection. 1 1" Compressed air supply pressure relief valve with stainless steel body and sanitary clamp 1 1" Inline air blow filter assembly with sanitary clamp connections,.2-micron PVDF element 1 1" Compressed air supply in-line spring check valve with stainless steel body. 1 1" Sanitary low air supply pressure switch with 316L stainless steel body and sanitary clamp connection. 1 Lot interconnecting 316L, Schedule 40 stainless steel pipe and fittings for air piping upstream of the filter. 1 Lot interconnecting 316L stainless steel tubing and fittings for air piping downstream of the filter. CIP Return Components: 1 2" CIP return temperature probe with sanitary clamp connection and remote 4-20 ma indicating transmitter. 1 2" CIP return flow switch with sanitary clamp connection 1 2" CIP return conductivity sensor with sanitary clamp connection and remote 4-20 ma transmitter. 1 2" x ½" Manual zero-static, block body, sample diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a hand wheel actuator with Teflon faced/epdm backed diaphragm. 1 2" x 2" Zero-static, block body, CIP return to tank diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld 2589-B CMF Automated CIP Skid Project Page 8 of 25

9 connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragm. 1 2" x 2" Sterile access CIP return/drain isolation diaphragm valve assembly, with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragms. 1 Lot interconnecting 316L stainless steel tubing and fittings for CIP return piping. Chemical Injection Components: Details CP ¾" x ½" Zero-static, block body, chemical injection diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragms. 3 ½" Four function back pressure/check valves with PVC construction and NPT 3 ½" Metering pumps, ceramic and 316SS wetted parts, SPM, 20 GPH at up to 50 psig with integral 90 VDC motor. 3 Metering pump containment pans with 304 stainless steel construction. 3 ½" Check valves with stainless steel construction and NPT 3 ½" Manual chemical pump suction isolation needle valves with PVC construction and NPT 2 2" Sanitary magnetostrictive level probe with 316L stainless steel wetted parts, float and sensor pipe, NPT connection and integral 4-20 ma transmitter 2 10 gallon polypropylene chemical drums with cover set in 18" square stainless steel containment pans Stainless steel spare containment pan sized for a 5-gallon pail. 2 ½" Manual chemical drum drain needle valves with PVC construction and NPT 2 1½" Chemical day tank high-level probes/switches with jacks, 20' cords, and NPT 2 ¾" Containment pan level probes/switches with jacks, 20' cords, and NPT 2 ½" Chemical supply ball valves with thermoplastic construction and NPT connections coupled to pneumatic air to open/spring to close actuators. 2 ½" Manual chemical supply isolation needle valves with PVC construction and NPT 1 Lot interconnecting 316L stainless steel tubing and fittings for chemical piping. The following is a detailed list of major components that will be provided with the system B CMF Automated CIP Skid Project Page 9 of 25

10 Tanks: 1 CIP Surge Tank with the following specifications: Total Capacity: Approximately 540 liters. Working Capacity: Approximately 500 Liters. Approximate Dimensions: 30" ID x 36" OD x 43" side sheet. Materials of Construction: 316L Stainless steel on wetted and 304L stainless steel on non-wetted surfaces. Top Head: 10 Gauge, standard ASME dished. Sidewall: 10 Gauge Bottom Head: 10 Gauge, standard ASME dished. Jacket: None Insulation: 2" Ceramic fiber on sidewall. Insulation Sheath: 12 Gauge Supports: Three (3) pipe legs with raw ends for skid mounting. Accessories: Grounding and lifting lugs, vortex breaker and clipboard holder. Finish, Inside: 20Ra-EP with welds polished to the same finish as the parent metal. Finish, Outside: 35Ra with welds polished to the same finish as the parent metal. Design: 150º C ASME code stamped. Service: Atmospheric. Ports: Top Head: 1 12" Sanitary hinged and gasketed manway 2 3" Sanitary clamp ferrules for WFI supply sprayball assembly mounting 1 3" Sanitary clamp ferrule for PW supply sprayball assembly mounting 1 3" Sanitary clamp ferrule for spare. 1 4" Sanitary clamp ferrule for CIP return no-foam assembly mounting 1 2" Sanitary clamp ferrule for level probe mounting 1 2" Sanitary clamp ferrule for level switch mounting 1 1½" Sanitary clamp ferrule for vent filter mounting 1 1½" Sanitary clamp ferrule for rupture disc mounting Bottom: 1 2" Sanitary flush mount tank bottom valve mounting pad B CMF Automated CIP Skid Project Page 10 of 25

11 CIP Surge Tank Mounted Components: 2 WFI water inlet 316L stainless steel sprayball assemblies each with 2" diameter ball, 360 x 72/25 spray pattern welded to a 1" down tube with sanitary clamp connections and a 3" sanitary clamp tank The sprayball assemblies will be pinned after riboflavin testing. 1 PW water inlet 316L stainless steel sprayball assembly with 2" diameter ball, 360 x 72/25 spray pattern welded to a 1" down tube with sanitary clamp connection and a 3" sanitary clamp tank connection. The sprayball assembly will be pinned after riboflavin testing. 1 3" Sanitary clamp cap, gasket and clamp for spare port L stainless steel CIP return no foam inlet assembly with 2" downtube with sanitary clamp connection and a 4" sanitary clamp tank mounting connection. The no foam inlet assembly includes a 45 offset inside the tank to direct solution to the sidewall and will be designed so it can be easily removed from the tank. 1 2" Sanitary magnetostrictive level probe with 316L stainless steel wetted parts, sanitary float and sensor pipe, sanitary clamp connection and integral 4-20 ma transmitter 1 2" Sanitary magnetostrictive high-high level probe with 316L stainless steel wetted parts, sanitary float and sensor pipe, sanitary clamp connection and integral 4-20 ma transmitter 1 1½" Sanitary vent filter assembly with sanitary clamp connections,.2-micron PVDF element and electric heat jacket with temperature sensor and controls. 1 1½" Rupture disc with burst disc alarm strip, 10% manufacturing tolerance, 316L stainless steel construction and down tube assembly. 1 2" Flush bottom tank outlet diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and sanitary clamp style outlet connection, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragm. CIP Supply Components: 1 1½" Sanitary clamp cap, gasket and clamp for passivation port. 1 2½" x 2" Sanitary centrifugal style CIP supply pump sized for PSIG. The pump includes 316L stainless steel construction, 20 Ra-EP wetted surface finish, ¾" case drain, single carbon vs. silicon carbide internal seal and sanitary clamp connections, close coupled to a 7.5 HP, 3600 RPM, 3 phase, 60 hertz, VAC inverter duty motor. 1 ¾" CIP supply pump casing drain diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and sanitary clamp connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragm B CMF Automated CIP Skid Project Page 11 of 25

12 1 1½" Sanitary clamp cap, gasket and clamp for passivation port. 1 2" Sanitary pressure transducer with integral 4-20 ma indicating transmitter and sanitary clamp connection. 1 ¾" Chemical loop flow orifice. The orifice will be installed in the chemical slipstream to provide reduced pressure and flow through the chemical loop and include a low-point hole to ensure complete drainage. 1 2" Heat exchanger bypass flow orifice. The orifice will be installed in the heat exchanger bypass piping with a low-point slot to ensure complete drainage of the heat exchanger. 1 Sanitary shell and tube heat exchanger with the following specifications. Duty: Heat 50 GPM of CIP solutions from 20 C to 90ºC in multiple passes, utilizing approximately 100 pounds per hour of saturated steam supplied to the system at 100 PSIG. Single shell, 2-pass U-tube, ASME "UM" code stamped design. 316L Stainless steel tube side and 304 stainless steel shell. Insulation with 304 stainless steel jacket. 20 Ra-EP internal and 35 Ra external finishes. 2" Sanitary clamp tube side 1", 150# RF Flange steam inlet. 1", 150# RF Flange condensate outlet. ¾" FNPT vent connection. 1 2" CIP supply conductivity sensor with sanitary clamp connection and remote 4-20 ma transmitter. 1 2" CIP supply temperature probe with sanitary clamp connection and remote 4-20 ma indicating transmitter. 1 1½" Sanitary mass flow meter with sanitary clamp connections and integral 4-20 ma indicating transmitter. 1 2" x 1" Sterile access CIP supply/air-blow isolation diaphragm valve assembly, with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragms. 3 2" x 2" Zero-static, block body, CIP supply routing isolation diaphragm valves with forged 316L stainless steel bodies, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to pneumatic air to open/spring to close actuators with Teflon faced/epdm backed diaphragms. 1 Lot of interconnecting 316L stainless steel tubing and fittings. Steam and Condensate Components: 1 1" Manual steam supply isolation gate valve with carbon steel body and NPT 1 ½" Drip leg isolation gate valve with carbon steel body and NPT 2589-B CMF Automated CIP Skid Project Page 12 of 25

13 1 ½" Drip leg condensate strainer with carbon steel body, stainless steel screen and NPT 1 ½" Drip leg thermodynamic condensate trap with stainless steel construction and NPT 1 ½" Drip leg condensate check valve with bronze body and NPT 1 ½" Manual drip leg isolation gate valve with carbon steel body and NPT 1 ½" Steam supply indicating low-pressure switch, NPT connection, siphon and cock. 1 1" Automatic steam supply isolation ball valve with carbon steel body coupled to an air to open/spring to close actuator and NPT 1 1" Steam supply strainer with carbon steel body, stainless steel screen and NPT 1 ¾" Steam supply control valve with carbon steel body and NPT connections coupled to a pneumatic actuator with 3-15 PSIG positioner. 1 ½" x 1" Steam supply pressure relief valve with carbon steel body and NPT 1 ¼" Steam supply pressure gauge with 3½" dial, NPT connection, siphon and cock. 1 ¾" Vacuum breaker, bronze body and NPT 1 ¾" Float and thermostatic trap with carbon steel body, stainless steel internals and NPT 1 ¾" Check valve with bronze body and NPT 1 ¾" Manual condensate return isolation gate valve with carbon steel body and NPT 1 Lot Schedule 40, carbon steel pipe and fittings for steam supply piping. 1 Lot Schedule 80, carbon steel pipe and fittings for condensate piping. Air Blow Components: 1 ½" Compressed air supply pressure regulator, stainless steel body with sanitary clamp 1 1½" Pressure gauge, 316L stainless steel wetted parts, 3.5" diameter dial with a range of PSIG. 1 1" Compressed air supply pressure relief valve with stainless steel body and sanitary clamp 1 1" Inline filter housing with 316L stainless steel body, 20 Ra-EP ID and 35 Ra OD finish, sanitary clamp inlet and outlet connection, one (1) 10" Code 7 cartridge. 1 1" Compressed air supply in-line spring check valve with stainless steel body. 1 1" Sanitary pressure switch and 316L stainless steel tee, 20 Ra-EP ID and 35 Ra OD finish, sanitary clamp connection B CMF Automated CIP Skid Project Page 13 of 25

14 1 Lot interconnecting 316L, Schedule 40 stainless steel pipe and fittings for air piping upstream of the filter. 1 Lot interconnecting 316L stainless steel tubing and fittings for air piping downstream of the filter housing. CIP Return Components: 1 2" x 2" Sanitary liquid ring centrifugal style CIP return pump sized for PSIG. The pump includes 316L stainless steel construction, 20 Ra-EP wetted surface finish, ¾" case drain, single carbon vs. silicon carbide external seal and sanitary clamp connections, close coupled to a 3 HP, 1750 RPM, 3 phase, 60 hertz, VAC motor. The pump will be supplied loose for field installation by others. 1 ¾" CIP return pump casing drain diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and sanitary clamp connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragm. 3 2" x 2" Zero-static, block body, CIP supply routing isolation diaphragm valves with forged 316L stainless steel bodies, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to pneumatic air to open/spring to close actuators with Teflon faced/epdm backed diaphragms. 1 2" CIP return temperature probe with sanitary clamp connection and remote 4-20 ma indicating transmitter. 1 2" CIP return flow switch with sanitary clamp connection 1 2" CIP return conductivity sensor with sanitary clamp connection and remote 4-20 ma transmitter. 1 2" x ½" Manual zero-static, block body, sample diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a hand wheel actuator with Teflon faced/epdm backed diaphragm. 1 2" x 2" Zero-static, block body, CIP return to tank diaphragm valve with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragm. 1 2" x 2" Sterile access CIP return/drain isolation diaphragm valve assembly, with forged 316L stainless steel body, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to a pneumatic air to open/spring to close actuator with Teflon faced/epdm backed diaphragms. 1 Lot interconnecting 316L stainless steel tubing and fittings for CIP return piping B CMF Automated CIP Skid Project Page 14 of 25

15 Chemical Injection Components: 3 ¾" x ½" Zero-static, block body, chemical injection diaphragm valves with forged 316L stainless steel bodies, 20 Ra-EP ID/35 Ra OD finish and butt weld connections, coupled to pneumatic air to open/spring to close actuators with Teflon faced/epdm backed diaphragms. 3 ½" Four function back pressure/check valves with PVC construction and NPT 3 ½" Metering pumps, ceramic and 316SS wetted parts, SPM, 20 GPH at up to 50 psig with integral 90 VDC motor. 3 Metering pump containment pans with 304 stainless steel construction. 3 ½" Check valves with stainless steel construction and NPT 3 ½" Manual chemical pump suction isolation needle valves with PVC construction and NPT 2 ¾" Containment pan level probes/switches with jacks, 20' cords, and NPT 1 Lot interconnecting 316L stainless steel tubing and fittings for chemical piping B CMF Automated CIP Skid Project Page 15 of 25

16 CONTROLS DESCRIPTION System Controls A main control panel will be provided and installed on each system. All system-mounted components will be electrically and pneumatically terminated to the control panels. Each of the control panels for CP-0007 and CP-0008 will contain low voltage, high voltage and pneumatic controls for operation of all equipment on the systems. A ControlLogix PLC and I/O system will interface to all equipment on the skid. High voltage equipment will include a variable frequency drive (VFD) for the CIP pump, step down control transformer and appropriate motor protection equipment. One HMI, provided and installed by others, will be installed in a separate remote panel in Room 122. This HMI will service both CP-0007 and CP See remote panels below. The following is a summary of equipment included with each control panel on CP-0007 and CP Main Control Panel 1 NEMA 4X stainless enclosure, 60" x 48" x 16" will house the following components: Motor Control Equipment: 1 30 Amp, 3-phase panel mount fusible and lockable disconnect. 1 PowerFlex 70 variable frequency drive with human interface module (HIM). 1 3-Pole fuse holder with fuses for VFD protection. 1 3-Pole fuse holder with fuses for step down control transformer protection. 1 Power distribution block. 1 Common mode choke for the VFD. 1 2KVA, 460/115 VAC step down control transformer. Low Voltage Equipment: 1 Emergency stop, illuminated push-pull, on-off switch. 1 Master control power relay. 1 Ethernet switch. 1 Allen-Bradley ControlLogix PLC system to include: 2589-B CMF Automated CIP Skid Project Page 16 of 25

17 1 13-Slot I/O chassis. 2 Rack mount power supplies. 1 ControlLogix processor. 1 Ethernet communication module VDC, 16-point discrete input module VDC, 16-point discrete output modules ma, 8-point analog input modules ma, 8-point analog output module. 1 Battery backup module VDC, 2-amp power supply VDC, 10-amp power supply. 1 Alarm horn. 1 8-Port Ethernet switch VDC control relays and sockets. Pneumatic Equipment: 1 Pneumatic lockable disconnect valve. 1 Air filter. 2 Air supply regulators and gauges Way manifold mount, 24 VDC air supply solenoids. 1 I/P transducer for the steam control valve. 1 Panel mount air pressure switch. Remote Control Panels IPEC will provide remote control panels to interface to CIP systems CP-0007 and CP The system controls will include the CIP control panels as previously detailed. A total number of six (6) U.L. labeled control panels and one (1) E-stop junction box will be provided loose for field installation by others. They are as follows: RM-122 HMI RM-129 HMI high voltage RM-129 HMI low voltage RM-263 HMI RM-273 E-Stop RM-274 HMI RM-274 low voltage and pneumatics All HMI's are provided by others. SCADA or Historian programming and printing requirements are not included and are assumed provided by others 2589-B CMF Automated CIP Skid Project Page 17 of 25

18 The remote panels will include the following equipment: Remote Panel for Room 122: 1 NEMA 4X stainless steel enclosure, 30" x 24" x 12", containing: 1 HMI door cut out for customer supplied and installed HMI, dimensions to be determined. 1 4-Port Ethernet switch. 1 Flex I/O control system, including: 1 Flex I/O Ethernet adapter module Point, 24 VDC input module with terminal base 1 16-Point, 24 VDC output module with terminal base ma, 8-point analog input modules VDC, 2-amp power supply. 1 Panel mount air pressure switch. 1 Pneumatic lockable disconnect valve. 1 Air filter. 1 Air supply regulator and gauge. 10 Air solenoids. 1 Emergency stop, illuminated push-pull, on-off switch. 1 Master control power relay VAC, door mount lockable disconnect switch. Remote Panel for Room 129: High Voltage Panel: 1 NEMA 4X stainless steel enclosure, 30" x 24" x 12", containing: 1 30 Amp, 3-phase panel mount fusible and lockable disconnect. 2 3-Pole fuse holders with fuses for step down control transformer and motor starter protection. 1 IEC motor starter with overload protection. 1 1KVA, 460/115 VAC step down control transformer. Low Voltage Panel: 1 NEMA 4X stainless steel enclosure, 30" x 24" x 12", containing: 1 HMI door cut out for customer supplied and installed HMI, dimensions to be determined. 1 4-Port Ethernet switch. 1 Flex I/O control system, including: 2589-B CMF Automated CIP Skid Project Page 18 of 25

19 1 Flex I/O Ethernet adapter module Point, 24 VDC input module with terminal base 1 16-Point, 24 VDC output module with terminal base VDC, 2-amp power supply. 1 Panel mount air pressure switch. 1 Pneumatic lockable disconnect valve. 1 Air filter. 1 Air supply regulator and gauge. 5 Air solenoids. 1 Emergency stop, illuminated push-pull, on-off switch. 1 Master control power relay VAC, door mount lockable disconnect switch. Remote Panel for Room 263: 1 NEMA 4X stainless steel enclosure, 30" x 24" x 12", containing: 1 HMI door cut out for customer supplied and installed HMI, dimensions to be determined. 1 4-Port Ethernet switch. 1 Flex I/O control system, including: 1 Flex I/O Ethernet adapter module Point, 24 VDC input module with terminal base Point, 24 VDC output module with terminal base VDC, 2-amp power supply. 1 Panel mount air pressure switch. 1 Pneumatic lockable disconnect valve. 1 Air filter. 1 Air supply regulator and gauge. 4 Air solenoids. 1 Emergency stop, illuminated push-pull, on-off switch. 1 Master control power relay VAC, door mount lockable disconnect switch. Remote E-stop for Room 273: 1 NEMA 4X stainless steel junction box, 4" x 2" x 4", containing: 1 Emergency stop, illuminated push-pull, on-off switch. 1 Master control power relay B CMF Automated CIP Skid Project Page 19 of 25

20 Remote Panel for Room 274: HMI Panel: 1 NEMA 4X stainless steel enclosure, 24" x 24" x 12", containing: 1 HMI door cut out for customer supplied and installed HMI, dimensions to be determined. Low Voltage Panel: 1 NEMA 4X stainless steel enclosure, 30" x 24" x 12", containing: 1 4-Port Ethernet switch. 1 Flex I/O control system, including: 1 Flex I/O Ethernet adapter module Point, 24 VDC input module with terminal base Point, 24 VDC output modules with terminal bases VDC, 2-amp power supply. 1 Panel mount air pressure switch. 1 Pneumatic lockable disconnect valve. 1 Air filter. 2 Air supply regulators and gauges. 24 Air solenoids. 1 Emergency stop, illuminated push-pull, on-off switch. 1 Master control power relay VAC, door mount lockable disconnect switch. SYSTEM ASSEMBLY & FABRICATION Assembly Specifications Each system will be delivered to the site packaged on a structural frame assembly with all necessary equipment, piping, instruments, control hardware and electrical devices assembled to the farthest extent possible and/or practical (unless noted otherwise in this proposal). Each frame assembly will be designed to support the components under working conditions in a Seismic Zone 4 designated area and be supplied with adjustable legs for leveling. Stamping of drawings and calculations by a P.E. licensed in California will be provided for the systems framing. All framing and support structures will be of 316L stainless steel structural materials with a 35 Ra or better finish wherever possible and/or practical. Welds on the frame assembly will be manual TIG type buffed to remove discoloration wherever possible and/or practical B CMF Automated CIP Skid Project Page 20 of 25

21 The approximate overall assembled dimensions of each assembly are 7' high x 3' wide x 6' long. The approximate overall weight of the each system will be 1,800 pounds dry and 3,000 pounds operational. (All dimensions and weights are estimates only, actual to be determined by engineering upon receipt of order.) Interconnecting process and utility piping within the boundaries of the skidded systems will be completed prior to shipment, utilizing the materials and procedures as specified in this proposal. Piping materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Interconnecting wiring as defined for the skidded systems will be completed prior to shipment, utilizing the materials and procedures as specified in this proposal. Wiring materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. The CIP systems will satisfy the performance requirements as detailed in this proposal. Each component for the systems will be capable of performing in accordance with the requirements of the given application. Sanitary Process Piping The tubing and components installed in the CIP piping will be 316L stainless steel with a 20 Ra EP internal finish unless noted otherwise. The sanitary piping and fittings will conform to applicable sections of ASTM designations. Alfa Laval, Robert James, and/or Jensen will manufacture all product fittings. Rath Tubing Company, Janesville Wisconsin, United Industries, Beloit Wisconsin, or Trent Tubing Division, East Troy Wisconsin will manufacture the stainless steel tubing. All fittings specified as sanitary clamp or weld will be as follows: A. All fittings will have the same wall thickness and be of the same material as the tubing system in which they are installed. B. All ferrules will be sanitary clamp butt weld type. No expanded joint or soldered ferrules or fittings will be provided. C. All butt weld fittings and ferrules will have ends which are circular (minimal ovalness) and of uniform wall thickness. D. All sanitary clamps will be 3-segment, heavy-duty style. E. All sanitary gaskets will be of platinum cured Silicone When possible, all sanitary product piping, fittings, materials, installation practices and equipment will conform to the specific applicable 3A and BPE standards and the related supplements and amendments thereto. Where possible, all pipelines will pitch at a rate of at 2589-B CMF Automated CIP Skid Project Page 21 of 25

22 least 1/8" inch per foot unless otherwise indicated as level on the drawings. The pitch of all CIP piping will be continuous from the high point to openings provided for complete system drainage. Piping will be installed without springing or forcing. Swing elbows will be installed so that they may be easily connected and disconnected without springing or forcing the pipe in any manner. All valves will be installed in such a manner that they are free draining and can be dismantled for repair of the seat. Sanitary Welding The sanitary piping system will be welded and clamp designed. The piping will be of welded construction to the maximum possible extent. Interconnecting piping will consist of automatic weld fittings meeting BPE standards wherever possible and/or practical. Joint design for hygienic tubing and fittings will be square butt type. The tubing and fittings will have ends prepared by machining or facing to provide a square end that meets the requirements of BPE. The butt weld joints will be properly cleaned within ½" of the joint area on the inside and outside surfaces prior to welding. Welding on the tubing will be done using automatic orbital welding techniques except where size or space will not permit; in such cases manual welding will be performed. Tube welding will be performed in an Argon Gas atmosphere with air purged by pressure from the tubing as far as possible and/or practical. The Argon Gas will be supplied through a.2-micron filter and Teflon tubing to minimize the amount of impurities in the atmosphere around the joint to be welded. An oxygen analyzer will be installed on the purge port of the components to be welded to insure that the oxygen content is 25 parts per million or below prior to starting the welding process. Welds will be heli-arc fused, fully penetrated, so as not to present a surface that will contribute to microbiological growth and contamination of the product. Welds will not have any discontinuities such as cracks, voids, porosity or joint misalignment that may promote contamination of the product. All welding procedures will be as defined under the applicable sections of the BPE standards. All welds will be videotaped, boroscope inspected and upon acceptance assigned a weld number and entered into the weld documentation booklet as acceptable. To be accepted the weld bead will be free of discoloration on the ID with the exception of a light straw or blue color or hewing that may be present in the heat-affected area. The discoloration level that is acceptable will be determined by the IPEC inspector assigned to the project in accordance to the applicable BPE standard. If the weld is found to be unacceptable it will be assigned a weld number, documented as unacceptable and cut out of the piping system B CMF Automated CIP Skid Project Page 22 of 25

23 Heat numbers of the tubing and/or fittings used for each weld will be documented into the weld documentation booklet. Weld numbers will be documented on a weld map included with the turnover package for location reference. All welds on tubing, fittings and other system components will be color cleaned OD and as purge welded ID. Polishing of stainless steel weld joints will be done with a scotch brite wheel or rubber beaded aluminum oxide grinding wheels. Carbon steel tools or those contaminated with carbon steel particles will not be used on stainless steel joints. Sanitary piping materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Steam Piping Steam piping will consist of Schedule 40, carbon steel pipe and fittings with socket weld, flange and/or threaded Steam piping materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Condensate Piping Condensate piping will consist of Schedule 80, carbon steel pipe and fittings with socket weld, flange and/or threaded Condensate piping materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Compressed Air Piping Compressed air piping up and downstream of the filter housing will consist of 316L stainless steel tube and fittings with sanitary clamp or butt weld Compressed air piping materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Piping Insulation Insulation of the tanks, heat exchanger and process piping with the exception of IA, CDA and APW will be insulated for personnel protection. Tanks and heat exchangers will be covered with stainless steel sheathing and piping with 20 mil. white PVC jacketing. Insulation materials and services for other piping systems and/or external to the skidded system have not been included in the IPEC scope of supply and are assumed supplied by others B CMF Automated CIP Skid Project Page 23 of 25

24 Hangers and Supports The pipe hanging support systems will be of welded stainless steel construction. Support members will be of 316 stainless steel structural materials wherever possible and/or practical. Tubing hanger clamps will be of stainless steel construction, with inserts as applicable, capable of withstanding temperatures of the application without distortion. Inserts will be in tight contact to prevent any metal-to-metal contact. All lines and valves will be hung or supported in a workmanlike manner so that all swing joints make and break freely. Supports will be close enough to each other, generally not more than 10 feet apart and at each directional change in the piping systems so that the piping will not sag or settle. Piping will be so aligned that there is freedom to expand or contract with thermal changes and not cause undue stress or distortion of the piping systems or equipment. No exposed threaded rod will be used for sanitary process pipe supports; solid rod will be used for hanger supports. Hanging and support materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Electrical Wiring All power, control and pneumatic conduit, wiring and tubing within the skidded system's boundaries will be complete, wherever possible and/or practical, prior to shipment. The design of the wiring and pneumatics within the CIP system's boundaries will be such to minimize the conduits required between the panels and skid-mounted components. Field conduit, wiring, pneumatic materials, and services external to the CIP systems have not been included in the IPEC scope of supply and are assumed supplied by others. Exposed Conduit Exposed conduit will be rigid galvanized steel (RGS) with PVC coating. Each length shall have (1) coupling and a thread connector. Minimum conduit size for general use will be ½" (RGS). Conduit materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Conduit Fittings The conduit fittings will be PVC coated and designed to mate with the specified conduit. Liquid Tight Flexible Metal Conduit Flexible conduit will be galvanized steel with extruded gray color PVC jacket. Connectors will be Appleton type ST series or approved equal B CMF Automated CIP Skid Project Page 24 of 25

25 Pneumatics Pneumatic filters, regulators and solenoids and I/P transducers will be mounted in the skid mounted control panel. Pneumatic lines from the control panels will be polyflow plastic, housed in 316 stainless steel tubing, terminated at stainless steel junction boxes. Final connections from the junction boxes to the valves will be polyflow plastic tubing and fittings. Pneumatic materials and services external to the skidded systems have not been included in the IPEC scope of supply and are assumed supplied by others. Utilities Required The following is a list of estimated values for the utilities that will be required to support the operation of each system. The actual value of each service will be reviewed/confirmed by IPEC engineering during the design phase of the project. Compressed Air PSIG Plant Steam PSIG Condensate PSIG Power /60/480 VAC, 30 AMPS Purified Water PSIG and 176ºF Water for Injection PSIG and 176ºF Waste Drain PSIG and 140ºF 2589-B CMF Automated CIP Skid Project Page 25 of 25