Battery-powered In-line X Tools

Transcription

1 SERVICE MANUAL (SRK6X shown) Battery-powered In-line X Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool REV Sherman + Reilly, Inc. 7/17

2 Table of Contents Safety... 2 Purpose of this Manual... 2 Other Publications... 2 Important Safety Information... 3 Main Illustrations All Tools... 6 Main Parts List All Tools Head and Ram Illustration and Parts List SRK SRB SRG SRG SRS78, SRS SRS Safety Safety is essential in the use and maintenance of Sherman + Reilly tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided. Purpose of this Manual This manual is intended to familiarize authorized Sherman + Reilly service personnel with the service parts for the Sherman + Reilly Battery-powered In-line Tools listed on this page. Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at Other Publications Operation Manuals SRK6X SRK6XFG SRB7X SRG98X SRG177X SRS78X SRS12X SRS138X Do not discard this product or throw away! For recycling information, go to All specifications are nominal and may change as design improvements occur. Sherman + Reilly shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL 2

3 IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil. Failure to observe this warning could result in serious injury, gangrene, or death. Immediate hazards which, if not avoided, WILL result in severe injury or death. Hazards which, if not avoided, COULD result in severe injury or death. Do not use solvents or flammable liquids to clean the tool body. Solvents or flammable liquids could ignite and cause serious injury or property damage. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Do not dispose of batteries in a fire. They will vent fumes and may explode. Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris. Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Refer also to the Operation Manual, which is listed under Other Publications. Failure to observe this warning could result in severe injury or death. Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result. Failure to observe this precaution may result in injury and property damage. Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Note: Keep all decals clean and legible, and replace when necessary. 3

4 Main Illustrations All Tools 101 All housing screws screwed in completely. T=2. Nm max Screw on hand-tight. Then turn out until the radial hole is free to screw in the anti-twist screw. T=1 Nm T=0 Nm T=12 Nm max T=2 Nm 0 T=2 Nm max. 29 T=12 Nm T=1 Nm Motor Assembly

5 Main Illustrations All Tools (cont d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly SRK6, SRB7, SRS78, and SRS T=12 Nm T=1 Nm T=12 Nm T=. Nm 2 T=12 Nm 6 T=8 Nm SRG98 and SRS T=. Nm 6 0

6 Main Illustrations All Tools (cont d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly SRG T=12 Nm T=1 Nm 26 T=0. Nm T=0. Nm T=12 Nm 67 T= Nm T=2 Nm 6 6 T=. Nm 0 6

7 Main Parts List All Tools Relief lever kit (includes 2, 3) 2 Screw Relief valve lever Control board (X version) Control Board (SRK6X) Control Board (SRK6XFG) Control Board (SRB7X) Control Board (SRG98X, SRS78X,... 1 SRS12X) Control Board (SRG177X) Control Board (SRS138X)... 1 * Seal Sensor (SRK6) Screw (cutters) Ring (SRB7, SRG98, SRG177, SRS138) Ring (SRK6) Ring (SRS78, SRS12) * Felt seal Piston pump assembly (includes 20 26) Piston pump Spring Piston pump housing * Piston seal Screw Spring Relief valve unit (includes 31 39) (SRK6, SRS78, SRS12) Relief valve unit (includes 31 39) (SRB7) Relief valve unit (includes 31 39) (SRG98, SRS138) Relief valve unit (includes 31 39) (SRG177) Valve seat Needle valve Plunger Spring Washer... 36* O-ring * O-ring Pressure relief Screw Pump housing unit (includes 18, 0 63) (SRG98, SRS138) Pump housing unit (includes 18, 0 7) (SRB7) Pump housing unit (includes 18, 0 7) (SRK6) Pump housing unit (includes 18, 0 63) (SRS78, SRS12) Pump housing unit (includes 18, 1 7, 6 67) (SRG177) Ball Screw Shaft... 1 Bushing... 2 Bearing O-ring Plate Screw Solenoid Clamp, nylon, 10 pack * Clamp Screw Threaded bushing Pump block Threaded bushing Screen Reservoir (all except SRG177) Reservoir (SRG177) * O-ring Washer Threaded bushing Valve kit (includes 60 63) 7

8 Main Parts List All Tools (cont d) 60 Valve seat Spring Washer Needle valve Spring Washer Screw Top Housing unit (includes 69 79) Ring Screw Screw Compression spring, DA. x L Trigger link Housing half Housing half Relief valve button Trigger cover Stud Motor assembly (includes 81 89) Retaining ring Pin Motor cap Disc housing Disc Screw Gear lube, 1. g Motor adapter Electric motor Intelli-CRIMP decal In-line Sherman+Reilly decal FCC X version decal Identification decal (SRK6X) Identification decal (SRK6XFG) Identification decal (SRS78X) Identification decal (SRS12X) Identification decal (SRS138X) Identification decal (SRG98X) Identification decal (SRG177X) Identification decal (SRB7X) Warning decal, crimping tool Warning decal, cutter Carrying strap Carrying bag Connector compatibility tag (SRK6X) * Seal kit (includes items marked with an asterisk, bushings not included) V battery 2.0 Ah V battery.0 Ah V charger 120 VAC V charger 230 VAC V charger 12 VDC V corded adapter 120 VAC V corded adapter 230 VAC Biodegradable hydraulic fluid 8

9 Ram Illustration and Parts List SRK6 and SRK6FG Battery-powered In-line X Tools T=2 Nm T=2Nm SRK6FG Assembly Note: Install items 9 and 10 opposite from side as shown to permanetly lock the crimping jaws on the tool Ram unit (includes 1 1) Sheath Spring kit (includes 2 6) 2 Shoulder bolt Disc... 1 Compression spring... 1 Washer * O-ring (included in 00797) Screw Jaw holder Latch kit (includes 9 12) 9 Compression spring Locking pin Compression spring Pin Roller kit (includes 13, 1) 13 Roller Ram Bushing with seal * Seal bushing (included in 00797)

10 Jaw Units Illustration and Parts List CJ22 CJXPJ 12C B CJB 12A CJ22 crimping jaw unit for cul and UL classified crimps CJXPJ crimping jaw unit (includes ) CJB single-use lock cutter (includes ) Jaw pivot kit (includes 122, 123) 122 Retaining ring Pivot pin A Jaw, sharp CJB B Jaw, CJXPJ C Jaw, CJ Extension spring Jaw, flat CJB Die retaining pin kit (includes ) 127 Die retaining pin Compression spring Release button Retaining ring

11 Jaw Units Illustration and Parts List (cont d) CJD3BG CJD3O CJD3 118A 118A 118C 110A C D A A C glued in with Loctite 270 (green) B CJK Kearney B 118B CJD3BG crimping jaw unit (includes ) CJD3O crimping jaw unit (includes ) CJD3 crimping jaw unit (includes ) CJK Kearney crimping jaw unit (includes , ) 110A Jaw, CJD3BG B Jaw, CJK C Jaw, CJD3O D Jaw, CJD Extension spring Jaw pivot kit (includes 113, 11) 113 Retaining ring Pin pivot Bushing Compression spring Lock adapter A Jaw covers, CJD3O/CJD3BG (set of 2) B Jaw covers, CJK (set of 2) C Jaw covers, CJD3 (set of 2) Bushing Ball, 3 mm Locking pin Die pin kit, W -style dies (includes ) Die pin kit, Kearney-style dies (includes 116, ) 11

12 Head and Ram Illustration and Parts List SRB7 Battery-powered In-line X Tools T=2Nm Head assembly (includes 1 7, 11) Cutter blade kit (includes 1 ) Fixed blade Movable blade Roll pin... 1 Socket head cap screw Hex head cap screw, m3x Compression spring Cutter head * O-ring (included in 00797) * Piston backup ring (included in 00797) Bushing Washer

13 Head and Ram Illustration and Parts List SRG T=2Nm T=2Nm Head assembly (includes 19) 1* Backup ring (included in 00797) * O-ring (included in 00797) Piston cup Ram... 1 Compression spring Adapter disk * O-ring (included in 00797) Base Latch Screw Blade pin Pivot pin Retaining clip Movable blade Ball Spring Screw Fixed blade Guide plate

14 Head and Ram Illustration and Parts List SRG177 Battery-powered In-line X Tools * T=2Nm Head and ram (includes 8 21) 1 O-ring (included in 20906) Piston backup ring (included in 20906) Screw, M3x6 mm button hd cap (units without item 22)... 2 * Screw, M3x mm socket hd cap (units with item 22) Compression spring... 2 Adapter disk O-ring (included in 20906) Piston Stationary blade Cutting blade Screw Snap ring Cutting head Cutting head base Pin, 8 x Sleeve Pin Guide plate Side plate Pull pin Brace plate Screw Stroke adjustor (used in models with M3x mm screw) Plate kit (includes 12, 13, 17, 18, 20) Blade kit (includes 8, 9, 1) Fastener kit 9includes 3,, 10, 11, 1-16, 19, 21)... 1

15 Head and Ram Illustration and Parts List SRS78 and SRS T=2Nm SRS SRS Head assembly, SRS78 (includes 1 1) Head assembly, SRS12 (includes 1 1) Ram kit (includes 1 3, ) 1 Piston Coil spring Steel washer Hardware kit (includes, 8 11, 13, 1) Retaining clip... 2 Steel washer Screw Aluminum head Screw Pivot Retaining clip Pivot Blade kit, SRS12 (includes 12 1) Blade kit, SRS78 (includes 12 1) 12 Fixed blade Pivot bolt Movable blade Hex nut Bushing with seal * Seal bushing (included in 00797)

16 Head and Ram Illustration and Parts List SRS138 Battery-powered In-line X Tools T=. Nm T=2Nm T=2. Nm T=2. Nm Head assembly (includes 20) 1* Backup ring (included in 00797) * O-ring (included in 00797) Piston cup Screw Piston rod Spring Shim O-ring Base Screw Block Link Pin Ring Blade Pivot pin Nut Cover Screw Screw... 2 Phone Fax