Engine Air Cleaners, Intake Accessories and Service Parts

Transcription

1 TM Engine Air Cleaners, Intake Accessories and Service Parts H O U S I N G S Donaldson air filtration systems can reduce down time and maintenance costs, and increase the life and performance of your engine. Check out our web site for the most current information! Catalog No. F /03

2 Engine Aftermarket Warranty...for Filtration and Exhaust Products Donaldson warrants its Aftermarket products against failure due to defects in materials and workmanship for the period specified under Terms and Conditions for the particular product. Donaldson s obligation under this warranty covers replacing the failed product, including transportation charges, only. If the Donaldson product failure is the sole and direct cause of damage to the equipment on which the product was properly installed, Donaldson will reimburse reasonable costs to restore the equipment to the condition it was in immediately before the failure. This warranty does not cover failure due to misapplication, misuse, abuse, neglect, rust through and corrosion (mufflers), improper service practices or non-donaldson approved modifications. Engine and equipment manufacturers warranties remain in effect when Donaldson products are used. Donaldson must be notified in writing of any claims covered by this warranty within one year of the date of failure. Donaldson, at its discretion, will either physically visit the site where the alleged failure has been found; or, request that all parts, Donaldson and other relevant parts, be shipped prepaid to its General Office, in care of the Product Lab or as otherwise specified. Warranty Length by Product Filtration Products Exhaust Products Terms & Conditions Warranty coverage begins on the date and mileage the product is purchased by the user and expires when the specified number of years or miles has passed, whichever occurs first. The length of warranty for replacement products provided under warranty coverage is the balance of the warranty period remaining on the product being replaced. Warranty from Date of Delivery to User Air Cleaner Housings & Accessories year Liquid Filter Assemblies & Accessories year Air & Liquid Filters Until first cleaned or serviced in any manner Air/Oil Separators months or 1,000 hours from in-service date Warranty from Date of Delivery to User Diesel Mufflers Vertical Installation years or 500,000 miles (800,000 km) Horizontal Installation years or 500,000 miles (800,000 km) DOC (Diesel Oxidation Catalyst) Mufflers 1 Medium-Duty On-Road Truck years or 100,000 miles (160,000 km) Heavy-Duty On-Road Truck years or 150,000 miles (240,000 km) Gas Mufflers year Silent Partner, Exhaust Silencer Stainless Steel years or 1,000,000 miles (1,600,000 km) Aluminized Steel years or 500,000 miles (800,000 km) Exhaust Accessories year Chrome Parts (peeling & blistering only) year or 100,000 miles (160,000 km) Flex Pipe days Long-Life Flex Pipe year or 120,000 miles (200,000 km) 1 - Limited warranty exists. See warranty document F for complete details. 2 - Medium-Duty hp/19,500-33,000 lbs GVW 3 - Heavy-Duty > 250 hp / > 33,000 lbs GVW Warranty information taken from Donaldson Brochure No. F (9/02)

3 Donaldson filters are built to provide the best protection for your engine even in the most demanding operating environments. Engine Air Cleaners, Accessories & Service Parts Table of Contents This catalog contains application photos, product details, service parts, service instructions, and all the information you need to find a Donaldson air cleaner or intake system accessory for your light-, medium- and heavyduty equipment. Trucking Transit Defense Agriculture Automotive Marine Construction & Mining Warranty... IFC (inside front cover) Overview Powerful Performance... 2 Innovative Engineering... 3 New Filtration Solutions and Technologies... 4 Donaldson Filters... 5 Donaldson Endurance... 6 Air Cleaner Finishes... 7 Airflow Restriction... 8 Air Cleaner Selection by Air Flow Pattern Easy Steps to Air Cleaner Selection Engine Air Consumption Guide.. 13 Air Cleaner Models Radial Seal Style...21 EPG ERA FPG FRG Axial Seal Style...41 EBA Konepac ECG Konepac EBB FVG Cycloflow STG Donaclone SRG Donaclone STB Strata System Disposable Style...62 DuraLite ECB, ECC, ECD For a variation on what you find in this catalog, or a custom designed intake system, please call your current supplier of Donaldson products. Intake Accessories.. 65 Inlet Hood, Air Ram In-Line Moisture Skimmer Moisture Eliminator In-Line Separators Air Cleaner Mounting Bands Inlet Hoods Filter Indicators & Gauges Silicone Charge Air Connector Rubber Elbows & Connectors Hose Clamps T-Bolt Clamp Vacuator Valves Exhaust Ejectors Ejector Check Valves Pre-Cleaner, Donaspin Air Stack Extensions Aluminum Tubing Breathers Pre-Cleaner, TopSpin Pre-Cleaner, Full View Service Parts by Air Cleaner Model General Maintenance & Service Air Filter Cleaning Life & Efficiency Ratings How Much Contaminant Can a Donaldson Filter Hold? The Purpose of a Safety Filter Will-Fit Filters are Often Won t Fits What s a Hole, What s a False Alarm? General Air Cleaner Service RadialSeal Service Axial Seal Service DuraLite Service & Installation Installations Guidelines for STB Strata Systems Terms & Definitions Parts Listing by Number

4 Powerful Performance...Donaldson media formulations set the standard for filtration performance. What makes Donaldson air filters superior? Donaldson has pioneered the development of nearly every major advancement in heavy-duty engine air filtration since Research and product development have been key to Donaldson s air filtration success. Throughout the world, we provide a full range of air filtration systems for use in transportation, construction, mining, agriculture, defense, light vehicle, compressor, and industrial applications. Factors affecting air cleaner selection and performance The engine intake system is designed to direct, isolate and capture contaminant before it reaches the engine. Donaldson filter media is made up of specially formulated fibers designed to trap contaminants such as dust, dirt and soot before they reach your engine. The media is pleated to maximize the filter surface area and placed between rigid liners to provide stability and support. A filter seal is applied or built-in to the open end of the filter to prevent dirty air from bypassing the filter. Donaldson has developed an extensive range of air filter media so we can deliver the best protection for your engine no matter what the operating conditions. A typical diesel engine requires more than 8,000 gallons of clean air for every gallon of fuel it burns. The dust environment in which the engine must work, the available space for installation and service, and the filter service interval are key factors that affect air cleaner selection and performance. Proper maintenance is another essential factor. A damaged filter or improper service will pass contaminants that cause wear in the engine. TM Filter Media 2 Engine Air Cleaners, Accessories & Service Parts

5 Innovative Engineering...in every feature of every product, backed by a long tradition of innovation. Air Cleaners The radial seal air cleaner design continues to deliver the optimum engine protection for your engine. This catalog features two new styles that replace older axial seal air cleaner designs. When the time comes for you to replace a worn or damaged air cleaner OR, if you re selecting an air cleaner for a new piece of equipment, Donaldson recommends any of our radial seal housings. Expanded Line of FRG Air Cleaners - 15 New Models for Medium Dust Conditions Our new FRG Style A air cleaners are direct replacements to older FHG axial seal air cleaners. See page 35 for all the details. The new FRG Style A models handle airflows ranges from 82 to 795 cfm. They are available in diameters ranging from 5" to 16" ( mm). granted and pending) New Large Airflow Capacity FRG While we ve had these models available for some time, we ve added an 18" (457mm) diameter model that handles up to 1600 cfm airflow. The FRG Style B line is a direct replacement to our older FTG air cleaners. New Cowl-Mounted Truck Air Cleaners Our new ERA Style 2 models replace our older EBA cylindrical truck air cleaner line. For more information see page 26. Our classic EBA cowl-mounted air cleaner is now available in the radial seal design as the ERA Style 2. Available in black or bright stainless steel finish. Donaldson TopSpin Pre-cleaner The Donaldson TopSpin pre-cleaner helps you extend your primary air filter life and boost system efficiency by removing up to 99% of the particulate contaminants from the air before it enters your filter. TopSpin achieves this performance through the use of a spinning propeller. Topspin is a new alternative to our full-view pre-cleaner and a better value compared to Sy-Klone, Turbo, Centri and Enginaire brands. See page 86 for more details. The aerodynamically designed TopSpin pre-cleaner is made of a lightweight, durable non-corroding material that allows it to stand up to all weather and operating conditions. (Patents granted and pending) Engine Air Cleaners, Accessories & Service Parts 3

6 Donaldson delivers...new filtration solutions and technologies Eliminate Harmful Emissions & Improve Engine Compartment Cleanliness As emission standards force the use of closed crankcase ventilation on diesel engines, the Donaldson Spiracle filtration system controls emissions without sacrificing engine power and performance. This system is highly efficient at coalescing oil, regulating crankcase pressure, and protecting turbochargers and aftercoolers from fouling. Donaldson Spiracle will also reduces engine oil consumption and underhood odor/fumes. Because of its unique design, the Spiracle filtration system will contribute to a cleaner engine compartment and lower exhaust emissions. When used in combination with a Donaldson DOC Muffler, this product meets U. S. California Resource Board (CARB) Level 1 requirements. Spiracle retrofit models are available, but not in this catalog. For more information, visit our web site at PowerCore, the next generation in air filtration PowerCore gives you maximum design flexibility. You gain equal performance in significantly less space, freedom to design unique configurations to fit tight spots, and overall design simplicity. Airflow schematic of PowerCore filtration technology Fluted channels are Clean air travels on to alternately sealed your engine. allowing air to enter through an open flute and forcing it to exit out an adjacent flute. Increased dust and soot holding capacity Patent Pending Dirty air travels in and is filtered in one pass through the media. Donaldson PowerCore filtration technology takes air filtration to a new level. Unlike conventional pleated configurations, PowerCore media is formed into parallel fluted tubes. That means filters made with PowerCore filtration technology are two to three times smaller than pleated filters at a given performance level. Notice the variety of shapes and sizes in these filters. This picture shows how PowerCore filtration technology has been used to solve unique size and filtration performance requirements. Off-the-shelf housings with PowerCore filtration technology are planned to be available in Engine Air Cleaners, Accessories & Service Parts

7 Donaldson Filters Lasting Value...with durable products that protect engines and control maintenance costs. Donaldson brand performance air filters give you consistent performance over the life of your engine. Donaldson air filters are a competitively priced solution for your scheduled maintenance program that allows you to advance to your engine s next scheduled service with full engine performance and protection. Heavy-duty liners Corrosion resistant, coated steel liners support the filter media during operation and maximizes airflow. Radial seal filter seals RadialSeal filters slip easily on and off the outlet tube during installation and service. Proprietary filter media formulations Tested in the lab and proven in the field. Beading Applied to both inner and outer liners, beading is designed to stabilize the media and prevent pleat tip wear. Axial filter seals Strong, pliable gasket ensures a leak-free seal when properly installed. The gasket won t harden or deteriorate over the useful life of the filter. Pleatloc media spacing Ensures uniform pleat spacing, keeps filter media from bunching during operation and promotes longer filter service life. Filter end caps Designed to protect the filter media and provide structural integrity. Engine Air Cleaners, Accessories & Service Parts 5

8 Today s Longest Lasting Filter...Donaldson Endurance! To go the extra mile, you need Donaldson Endurance air filters. Donaldson guarantees on-road, heavy-duty vehicle owners and operators twice the distance compared to their current cellulose air filter. When you need maximum protection, Donaldson offers a full line of extended service air filters that deliver better engine protection and dust holding capacity, minimizing vehicle downtime and reducing long-term operating costs. Our Guarantee... If a Donaldson Endurance air filter does not double your current cellulose media air filter change interval, we will supply a new filter at no charge. Proper maintenance practices are a key component to the Donaldson Endurance guarantee. In order to qualify for this guarantee, you must do the following: Use only Donaldson Endurance Air Filters Have accurate records of current cellulose media change intervals Keep accurate track of miles driven with Donaldson Endurance air filters Maintain accurate maintenance records Provide filter for inspection Standard Donaldson warranty terms and conditions apply If you re interested in making the switch to Donaldson Endurance extended service filters, please contact your local Donaldson distribution outlet. Donaldson Standard Donaldson Endurance To take advantage of this guarantee, contact your local Donaldson distribution outlet for details. Primary Application Inferior Performing Product as compared to Donaldson Endurance Baldwin Fleetguard Fram Luberfiner Wix P EAF5024 Donaldson EBA11 Treated PA2501 AF954M CA3517 LAF P EAF5025 Donaldson EBA09 Treated PA2500 AF931M CA3518 LAF P EAF5097 IHC C1 PA2703 AF1743M CA6671 LAF P EAF5027 Donaldson EBA13 PA2631 AF1817M CA6326 LAF P EAF5029 Donaldson ECG Series PA2660 AF1846 CA3913 LAF P EAF5047 Donaldson ECG Series PA2680 AF1969M CA6512 LAF P EAF5053 Donaldson ECG11 22" Long PA2705 AF1968M CA3990 LAF P EAF5007 Donaldson EBA13 22" Long PA2312 AF853 CA1581 LAF P EAF5008 Donaldson EBA15 22" Long PA2317 AF852 CA595 LAF P EAF5014 Donaldson EBA13 Ford PA2425 AF886 CA1574 LAF P EAF5015 Donaldson EBB14, Navistar PA2525 AF982 CA1599 LAF P EAF5016 Donaldson EBA13 26" Long PA2493 AF1616 CA2539 LAF P EAF5028 Donaldson EBB12, Navistar PA2521 AF979 CA1596 LAF P EAF5056 Donaldson EBB14, IHC White PA2330 AF928M CA362 LAF P EAF5057 Donaldson FWD16/FVG16 White PA2326 AF888M CA1503 LAF P EAF5095 Volvo White LL2685 AF1897M CA3864 LAF P EAF5096 Volvo White PA2661 AF1943M CA3863 LAF P EAF5099 Donaldson EBB16, Navistar PA2333 AF872 CA592 LAF P EAF5102 Vortox VF160R PA2608 AF996M CA6918 LAF P EAF5060 Donaldson EBA13 PA2729 AF4664 CA6926 LAF P EAF5061 Donaldson EBA series PA2732 AF4588M CA3517 LAF P EAF5066 Freightliner RS3520 AF25040 CA7491 LAF P EAF5067 Donaldson EPG11 GM RS2863 AF4878 CA7139 LAF P EAF5069 Donaldson EPG15 RS3518 AF25139M CA7140 LAF P EAF5105 Freightliner RS3517 AF25223 CA8193 LAF P EAF5104 Navistar RS3530 AF25033 CA7466 LAF P EAF5109 Kenworth T2000 thru 10/1998 RS3548 AF25354 NA LAF P EAF5106 Freightliner FLB, Peterbilt 385 RS3516 AF25219 CA7727 LAF P EAF5100 Freightliner, PACCAR RS3539 AF25247 CA8180 LAF P EAF5101 Kenworth, Peterbilt RS3534 AF25248 CA8231 LAF P EAF5098 Volvo RS3740 AF25435 CA8598 LAF P EAF5107 Kenworth T /1998 On RS3750 AF25598 NA LAF P EAF5108 Mack RS3946 AF25687 CA8932 LAF8691 NA 6 Engine Air Cleaners, Accessories & Service Parts

9 Air Cleaner Finishes...Donaldson air cleaners are all designed for long life, rust resistance and good looks! Injection and Blow-Molded Air Cleaners Our non-metal finish is always black plastic and can be found on our radial seal and most disposable DuraLite air cleaners. Advantages include: Lighter weight than metal air cleaners Corrosion and chemical resistant Impact, mar and vibration resistant Black Polymer Coating Resists Corrosion Donaldson s high gloss, black finish on most of our metal air cleaners is resistant to chemicals and corrosion. Advantages include: Corrosion and chemical resistance. This polymer coating lasts 5 to 10 times longer than traditional paint. Impact and mar resistance. Polymer coating is up to 17 times harder than most solventbased paint. Consistent thickness coating over the entire air cleaner, even in crevices and small, hardto-reach places. The Donaldson powdered polymer coating process is also environmentally friendly. No solvents are spewed into the atmosphere, and there is no paint sludge to dispose of. Bright Stainless Steel To improve the appearance of your truck, to satisfy yourself, or to attract a new buyer, you may opt for our bright-finish air cleaners. Designed for cowl mounting, the ERA is constructed of durable stainless steel, polished to a mirror shine. This finish not only looks great it s also long lasting and corrosion resistant! Buff Prime Finish This finish is applied to our large STG and SRG air cleaners is a base coat. Because these huge air cleaners are mounted to the outside of heavy equipment, this finish is primed and ready for you to apply paint to match the overall look of your equipment. The bright stainless steel finish of this ERA air cleaner enhances the appearance of the truck, while its RadialSeal Sealing Technology protects the engine better than any other air cleaner available! Engine Air Cleaners, Accessories & Service Parts 7

10 air flow re strict ion... The resistance to the flow of air through the air cleaner system; typically measured in inches of H 20 or kpa. What Exactly is Restriction? Restriction across the air cleaner is the difference in static pressure between the atmosphere and the outlet side of the system being measured. Analogy: trying to pull liquid through a straw that is kinked vs. one that is not. Obviously, the greater the kink, the harder it is to move liquid through. Air in an intake pipe acts much the same way. Any time the direction of the air is changed, there is a resulting pressure that increases the restriction of the system. While we can t totally avoid direction changes, they should be minimized. Conversions: 1" H2O = psi = kpa 1 cfm = M 3 /minute 1" = 25.4 mm 1 lb-ft = 1.35 N m Include Entire Airflow System When Calculating Initial Airflow Restriction Any intake system design should incorporate the best protection at the lowest initial restriction possible. Because each intake component contributes to the total restriction of the system, it is recommended that the position of the air cleaner be as close to the engine as possible. It is also important to minimize the elbows, bends and long runs of ductwork. Changing the direction of the intake air movement causes restriction, which causes the engine to work harder. While this is something we like to avoid, the reality is that it cannot be avoided totally...but just how much is too much, and what can be done about it? The Affect of Elbows & Entrance Diameters on Air Cleaner System Restriction Generally, the smoother the direction change, such as radiused tubes versus mitered bends, the lower the restriction. A 30 bend (figure 1) adds the least amount of restriction, while the 90 bend (figure 7) adds significantly more. 1 Welded Joint 30 Smooth Rubber Elbow Welded Joint 2 3 R = 1/2 Diam. 45 Remember that even straight pipe causes restriction and pipe with a cut-off blunt end will add much more than one with a flared inlet end. The slight flare makes a major difference in air turbulence, and consequently, in restriction. Not only bends, but length of pipe is also a factor. For further details on the amount of restriction added to the system by piping and bends, see the next page. 4 Equal to Diam. 7 Welded Joints 45 Welded Joint 8 Plain Entrance 5 1/2 Airflow Welded Joints 45 6 Flared Entrance Airflow 8 Engine Air Cleaners, Accessories & Service Parts

11 The objective Minimize the number of bends AND 2. Use bends that cause the least amount of restriction Graphs A, B, C, D and E show the amount of restriction of different piping diameters, with various types of bends (illustrations 1-8 as shown on opposite page), at various airflow levels. You will notice that the smoother the direction change, such as radiused tubes versus mitered bends, the lower the restriction. A 30 bend (shown in illustration 1) adds the least amount of restriction, while the 90 bend (shown in illustration 7) adds significantly more. You may think it odd that straight pipe (shown in illustration 8) causes the highest amount of restriction! This is because of the blunt end. Compare the restriction curve to illustration 6, which shows a flared end. The slight flare makes a major difference in air turbulence, and consequently, in restriction. RESTRICTION (INCHES H 2 O) RESTRICTION (INCHES H 2 O) " Diameter Piping A AIR FLOW CFM 6" Diameter Piping C AIRFLOW IN CFM RESTRICTION (INCHES H 2 O) RESTRICTION (INCHES H 2 O) AIRFLOW IN CFM " Diameter Piping B 7" & 8" Diameter Piping D AIRFLOW IN CFM Length of pipe is also a factor, as shown in graph E. Find the line that represents your pipe diameter at the airflow level you're running to give you a restriction figure for each foot of pipe length; then multiply by the length (in feet) of your plumbing and you have the amount of restriction added by that length of pipe. (See example below graph E.) These curves should allow you to do a quick calculation on the plumbing you are planning for your system. Add this figure to the restriction of your air cleaner (and pre-cleaner when used) to know if your system is too restrictive for the engine. Many engine manufacturers specify restriction limits for new, clean engine air intake systems. Straight Piping of Various Diameters CFM PRESSURE DROP - INCHES H O Restriction in Inches H E ft/mn 1.38" 7000 ft/mn 6000 ft/mn 5280 ft/mn 5000 ft/mn 4000 ft/mn 3000 ft/mn 1.50" " 2.50" Example 3.00" 3.50" 4.00" Example (Assuming a 600 cfm system with 5" piping) 1. At 600 cfm on horizontal axis, draw a line up to the 5" diameter line. 2. Draw a line from that intersection point over to the vertical axis to find the restriction point, in this case.06 H Calculate:.06 x 10 feet of piping =.6" H20. This means that the 10 feet of 5" diameter piping add.6" H20 of restriction to the engine air intake system. 4.5" 5.00" 5.50" 6.00" 7.00" 8.00" 10.00" Engine Air Cleaners, Accessories & Service Parts 9

12 Air Cleaner Selection Donaldson has air cleaner housings that work in a variety of dust conditions and air flow patterns (A - D, and G). For improved filtration reliability and quicker filter service compared to older axial seal style air cleaners, Donaldson recommends installing a radial seal style air cleaners whenever possible. A Airflow Air in the End, Out the Side Radial Seal - ERA for Light Dust Conditions Choose from two housing styles and two finishes: bright stainless and black. Classic cylindrical design, cowl-mounted for vertical installation. Airflows to 1435 cfm. Page 26 C Airflow Air in the End, Out the Same End Disposable - ECC for Light Dust Conditions Disposable, small, lightweight and unitized (housing and filter in one). For small 2-3 cylinder, high-vibration engines. Can be vertically or horizontally mounted. Airflows to 760 cfm. Page 62 B Airflow Axial Seal - EBA Konepac for Light Dust Conditions Same housing as original EBA but with cone shaped filter (Konepac), can be mounted either horizontally or vertically. Airflows to 1850 cfm. Page 42 Radial Seal Style upgrade path: ERA Air in the Side, Out the End Axial Seal - EBB for Light Dust Conditions A small housing with higher dust holding capacity, and comparable airflow. Side inlet, horizontal installation. Mount underhood or behind cab. Airflows to 1640 cfm. Page 47 D Airflow Air in the End, Out the Opposite End Disposable - ECD for Light Dust Conditions Disposable, small, lightweight and unitized (housing and filter in one). For small 2-3 cylinder, high-vibration engines. Can be vertically or horizontally mounted. Airflows to 185 cfm. Page 62 Disposable - ECB for Light Dust Conditions Disposable, small, lightweight and unitized (housing and filter in one). For small 2-3 cylinder, high-vibration engines. Can be vertically or horizontally mounted. Airflows to 1295 cfm. Page Engine Air Cleaners, Accessories & Service Parts

13 by Air Flow Pattern A = Air in the End, Out the Side B = Air in the Side, Out the End C = Air in the End, Out the Same End D = Air in the End, Out the Opposite End G = Air in the Side, Out the End G Airflow Air in the Side, Out the End Radial Seal - EPG for Light Dust Conditions Single stage filtration. Smaller than ECG and lightweight, sturdy, and totally plastic. Horizontal installation. Airflows to 1325 cfm. Page 22 Radial Seal - FPG for Medium Dust Conditions The first fully plastic air cleaner in our two-stage filtration line. Tangential inlet, with or without safety element, body diameters from 4" to 8". Handles airflows of 55 to 275 cfm. Can be mounted horizontal, vertical or at an angle. Page 29 Radial Seal - FRG for Medium & Heavy Dust Conditions This two stage filtration housing is available in body diameters of 5" to 18". This style is the ideal upgrade from our older FWA, FWG, FHG and FTG housings. Horizontal mount required. Style A handles airflows up to 795 cfm and our new Style B handles airflows up to 1600 cfm. Page 35 Axial Seal - ECG Konepac for Light Dust Conditions Second generation Konepac with a cone-shaped filter has a long and narrow housing. Designed for horizontal installation; usually mounted under hood or behind cab. Airflows to 1600 cfm. Page 44 Radial Seal Style upgrade path: EPG Engine Air Cleaners, Accessories & Service Parts 11 Axial Seal - FVG for Medium Dust Conditions A heavy-duty housing, our FVG has high airflow throughput and safety filter. Adds a vane in the inlet for a more aggressive first stage of cleaning. Horizontal mounting required. Airflows of 690 to 1200 cfm. Page 49 Heavy (Severe) Dust Conditions Axial Seal - STG The efficient T design of the STG allows high airflow and strong twostage filtration. Two styles available - one with a peripheral inlet and For another with a tubular inlet. Handles airflows from 390 to 1760 cfm. Can be mounted vertically or horizontally. Page 51 Axial Seal - SRG Donaldson s largest two-stage engine air cleaner, designed for the engines on large equipment. Handles airflows of 1700 to 4080 cfm. The best protection for 500 to 2000 HP diesel engines. Page 56

14 5 Easy Steps to Air Cleaner Selection With the multitude of sizes and styles of air cleaners available from Donaldson, how do you choose the proper model that will reliably eliminate dirt for best engine protection and give you maximum service life? Here is a sensible selection process: Determine the combustion air requirements of the engine. This information, expressed in cfm, is shown in this catalog starting on page 13. (To ensure having the most up to date information, check with your engine manufacturer.) In the air cleaner selection process, the cfm requirement is used in conjunction with the recommended air inlet restriction limits. Determine the type of machine and its use or the environment in which it will operate. For example, a standby hospital generator set would probably see light dust, whereas a rock crusher would almost always be surrounded by an extremely heavy dust concentration of large dirt particles. Select an air cleaner series using the selection chart below. This correlates the cfm requirements of your engine with the dust severity level of your environment. You can also review air cleaner models by air flow pattern on pages 10 and 11. Dimensional limitations, locations of the inlet and outlet, and mounting configurations are appropriately considered at this step. These parameters are sometimes critical and may lead you to an alternative model or series that is better suited to your application. Choose a 4specific air cleaner model from this catalog according to the cfm your engine needs. Refer to the Initial Restriction table on each air cleaner page for details. If there are two air cleaner models that fit your parameters, choose the one with the lowest restriction. Choosing a model that can operate at the low restriction end of its suggested operating range will ensure a maximum service life from that air cleaner series. Choose intake accessories. Even though they re called 5 accessories, things like inlet hoods, mounting bands, rubber connectors, and clamps are an integral and important part of the entire intake filtration system. This catalog includes accessories for all types of operating environments. Air Cleaner Selection Chart For a variation on the air cleaners you find in this catalog, a custom designed filtration system, or an entirely new air cleaner design (with usage of more than 100 pieces annually), please call your regular supplier of Donaldson products. Air Cleaner Model RadialSeal Style Axial Seal Style Disposable Style 12 Engine Air Cleaners, Accessories & Service Parts

15 Engine Air Consumption Guide Engine Data The data shown in this section is a collection of information gathered by Donaldson from various sources and should be used for estimating. For exact information, consult your engine manufacturer. CFM intake rate is available from manufacturer specifications. If specifications are not available...use the volumetric efficiency calculation. Allis Chalmers Case Caterpillar Continental Motors Cummins Detroit Diesel Deutz Ford Engine Airflow Calculations Another simple calculation for cfm is to multiple the horsepower of your engine by 2.5. Volumetric Efficiency Hatz Diesel Hino Isuzu Iveco John Deere Kohler Kubota Lister 4-Cycle Engine Airflow Calculation ( Engine Size (CID) x RPM) x Volumetric 3456 Efficiency 2-Cycle Engine Airflow Calculation Lombardini Mack Mercedes-Benz Mitsubishi MTU of North America Navistar Nissan Perkins ( Engine Size (CID) x RPM) x Volumetric 1728 Efficiency = = Intake Airflow (CFM) Intake Airflow (CFM) Engines operating with electronic controls could have volumetric efficiency ratings of more than 2.0. Airflow on these engines should be verified by the engine manufacturer. Renault Same Teledyne Volkswagon Volvo Waukesha White Eng Yanmar Engine Air Consumption Guide 4 Cycle L Head Naturally Aspirated Gas Engine =.70 2 and 4 Cycle Valve In Head Naturally Aspirated Gas Engine =.75 Naturally Aspirated Diesel Engine =.90 Diesel Turbo Engine = 1.35 Engine Exhaust Flow Rate Calculation Exhaust flow rate may be calculated using the following formula. Exhaust temperature and intake airflow rate must be determined to calculate the exhaust flow rate. Exhaust temperature and manufacturers maximum backpressure may be approximated using the chart on the right. ( Exhaust Temp. ( F) + 460) x 540 Intake Airflow (CFM) = Exhaust Flow Engine Type Engine Maximum Temperature Backpressure Diesel 2-Cycle Naturally Aspirated = 900ºF 4 Hg Diesel 2-Cycle Turbo = 750ºF 3 Hg Diesel 4-Cycle Naturally Aspirated = 1000ºF 3 Hg Diesel 4-Cycle Turbo = 900ºF 3 Hg Gasoline (all types) = 1200ºF 4 Hg Note: If you are spec'ing a dual muffler system divide engine's exhaust flow (CFM) by two Engine Air Cleaners, Accessories & Service Parts 13

16 Engine Air Consumption Guide -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) Engine Air Consumption Guide Allis Chalmers MKII MKII MKII I T I LT T I T I T I T D D D Case 301BD BD BDT BD BDT BD BDT BDTI A267D A A A451D G G188D Caterpillar T TA TA Caterpillar - continued 3126B NA ATAC... up to N NA T T-DIATAAC T-DIT B... up to NA T B NA T up to TA B E T TA T TA T TA Caterpillar - continued V C C C C D330NA D330T D333NA D333T D334TA D336TA D342NA D342T D343T D343TA D346TA D348TA D349TA D353TA D379TA D398TA D399T Continental Motors E F F F F F F F F F F G G H H H J L M M Engine Air Cleaners, Accessories & Service Parts

17 Engine Air Consumption Guide -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) Continental Motors-continued M M N N R R R S S S T&B T&B U V Y Y Y Cummins 3B B BT BT BT BT3.9-G BT3.9-G BTA B BT BT BT5.9-G BT5.9-G BTA C CT CT CTA C C C FLEET FLEET Formula Formula Formula Formula Formula Formula Formula Cummins - continued Formula L Formula L Formula L GNH-220-IP GNH-250-IP GV IP ISB ISC ISL ISM ISX KT-1150-C KT-2300-C KT KTA-1150-C KTA-2300-C KTA-3067-C KTA KTA-525-FORM KTA KTTA-19-C KTTA-38-C KTTA-50-C Cummins - continued L M N-855-C N N NH NH NH-230S NH-250-M NHC NHC-250-D NHD NHF NHF NHH NHHTC NHTF NT-335-M NT-380-M NT-855-C NTA NTA NTA Engine Air Consumption Guide Engine Air Cleaners, Accessories & Service Parts 15

18 Engine Air Consumption Guide Engine Air Consumption Guide -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) Cummins - continued Cummins - continued Detroit Diesel - continued NTA-855-C V /2-VAL V M V M V NTC-270-CT V8-185-E T V V NTC V8-300-M T NTC VT M 4-53/2-VAL NTC VT M T NTC VT M NTC NTCC VT-1710-C T NTCC VT TT NTCC VT-555-C V NTF VT NTF P.TORQ V P.TORQ VT-903-C P.TORQ VT8-370-M V-53T P.TORQ L V VTA-1710-C V-92T P.TORQ.L VTR-28-C V-92TA V-92TT Signature Detroit Diesel 6V-92TTA V LN V-149T LT SUPER V-149TI V V M V V V-71T V-378-C V-71T V-504-C V V-504-M V-149T V-71TA V-149TI V-71TT V V-71TTA V V V-555-C V-71T V-555-E V-92T V V V-92TA V-92T V-92TT V-92TTA V-903-C Series 40E (7.6 LTA) V-903-M Engine Air Cleaners, Accessories & Service Parts

19 Engine Air Consumption Guide -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) Detroit Diesel - continued Series 40E (8.7 LTA) Series 50 (8.5 Ltr) Series 60 (12.7 Ltr) Series 60 (14 Ltr) Deutz BF12L BF6L F10L F10L F12L F12L F1L F1L F1L 411D F2L 411D F2L 411W F2L F2L 912W F3L F3L 912W F4L F4L 912W F5L F5L 912W F6L F6L F6L F6L 912W F8L F8L Ford DF DF D DF DF D D DF DF DF DF Ford - continued 362DF DFT DF DF DFT GF GF X Y Hatz Diesel 2L L M L L M L L M E E E E E E E E E Z Hino Z DK DK10T DM EB EC EF EF EF750T EH EH EH EK EL EL100T EM ER EV Isuzu QD QD QD QD145T QD QD200T QD QD QD QD QD QT Isuzu - continued QT QT Iveco 803 i 3L-NA i 4L-NA i 5L-NA i 6L-NA i tc 6L-TC i 6L-NA i V8-NA SRi V8-TCA Si V8-TC Si 7L-TC i 6L-NA John Deere 3164D D T D A D T D T A H T D A D T D T A D T A A T Kohler K K K K K K K K KT KT Engine Air Consumption Guide Engine Air Cleaners, Accessories & Service Parts 17

20 Engine Air Consumption Guide -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) Engine Air Consumption Guide Kubota D1402-B D3200-B D600-B D850-BW DH850-B S2800-B V1100-B V1702-B V1902-B V4300-B VH1100-B Z400-B Z600-BW ZB400-B ZB600C-1-B ZH600-B Lister HL HL HL HLT HR HR HRW HRW HRW HRW HRWS LT LV LV ST TL TL TS TS Lombardini 10LD LD 400-2/B LD LD LD LD LD 510/L LD LD 640/L LD LD LD 820/L LD LD LD LD 825-2/L LD LD 825-3/L LD LD 825-4/L LD LD LD LD 260/C LD Lombardini - continued 6LD 325/C LD LD 360 V LD LD LD 665/F LD 740/I LD LD LD 665-2/L LD LD LD 561-2/L Mack E6... NA NA E7... NA NA NA NA NA NA NA NA NA NA NA310/ NA NA330/ NA NA355/ NA E9... NA NA EN EN EN EN EN EN707C END END END5673C END END673E END END864BC ENDT ENDT ENDT ENDT ENDT864A ENDT ENDT ENDTF ENDTF673C Mercedes-Benz OM OM OM OM352A OM OM OM OM OM OM OM OM407A OM407h OM407hA OM Mercedes-Benz - continued OM OM422A OM422LA OM OM423LA OM OM424A OM424LA OM OM OM Mitsubishi S12A-PT S12A-PTA S12A-PTK S12N-PT S12N-PTA S12N-PTK S12U-PTA S12U-PTK S16N-PT S16N-PTA S16N-PTK S6A-PT S6A-PTA S6A-PTK S6B-PT S6B-PTA S6B-PTK S6N-PT S6N-PTA S6N-PTK S6U-PTA S6U-PTK S8N-PT S8N-PTA S8N-PTK MTU of North America 12V-396-TB V-396-TB V-396-TC V-396-TB V-396-TB V-396-TC Navistar L ,3 LT (T444) L L (DV550) C C C C C Engine Air Cleaners, Accessories & Service Parts

21 Engine Air Consumption Guide -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) Navistar - continued C C C135B C C D D D D D D D D D D D D D D D D550B D D DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT573B DT DT817B DT817C DVT MV MV UC UR UV V V V V V VS VS Nissan A A ED FD-33T FD FD-6T H H Nissan - continued J LD LD ND P PD PD-6T PE PE-6T RD RD10T RD10TA RD RD8T SD SD SD SD SD-33T Perkins D D D T T T TV V V V V V Renault 18TS/GTS TL/GTL TX TX GTL Renault - continued 4L/TL TD/GTD FUEGO TURBO D TRAFIC TRAFIC TRAFIC PROP Same 1052 LP P P PT P P PS PT A A Teledyne ACN AENL AGND BKN EY18-3W EY21W EY25W EY27W EY44W NH4D R R R R R RD RD S-12D S-14D S-8D TJD TM TM TM TM TM TM TMD TMD TMD TRA-12D V-465D V460D VE VF VG4D VH VH4D VR4D W W W Engine Air Consumption Guide Engine Air Cleaners, Accessories & Service Parts 19

22 Engine Air Consumption Guide -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) -- Exhaust -- Engine Intake Temp. Flow Model RPM HP CFM ( F) (CFM) Engine Air Consumption Guide Teledyne - continued W WD WD WD WD WD WD WD WD WD WI WI-145V WI WI-185V WI WI WI Volkswagon A A Volvo D45BPP TD100G TD100GPP TD120HP TD121G TD45B TD61A TD61AP TD61AW TD71A TD71AP TD71AW TID100KPP TID121KP TID121LP TID71A TID71AP Waukesha 190DLC DLC DLCS D317D D317DS F1197D F1197DS F1197DSI F1905DS F1905DSI F2896D F2896DS F2896DSI F475D F475DS F674D F674DS H1077D H1077DS H1077DSI H866DS L1616D L1616DS L1616DSI L5100D L5100DS L5100DSI L5790D L5790DS L5790DSI LRDCS NKDC NKDCS P2154D P2154DS P2154DSI VLRD VLRDS VRD VRD VRD WAKD WAKDS White Eng D D D-2300T D D-3000T D-3300T D D-3400T D D-4800T D-4800TA D-4800TAH G G G G G Yanmar 12LAAL-DT T95LE HAL T95LE T95LTE HAL HAL-DT HAL-HT HAL-T LAAL-DT T95LE T95LTE LAAL-DT Engine Air Cleaners, Accessories & Service Parts

23 RadialSeal Reliability A Better Approach To Sealing Donaldson RadialSeal sealing technology is the best, most reliable choice for your engine Filters with Donaldson RadialSeal sealing technology are lighter weight and easier to service than other filter designs. Invented by Donaldson in the 1980s, the urethane seal compresses radially on the outside surface of the outlet tube to create a seal around the tube. In most applications, a secondary filter inside the primary filter seals radially to the inside of the outlet tube to provide an extra measure of protection. Filters equipped with RadialSeal sealing RadialSeal design provides the most consistent and reliable seal and the best protection for your engine. technology are easy to replace and provide a leak-free seal even in adverse operating conditions such as extreme heat or cold. Compare and See the Differences! Donaldson radial seal design vs. will-fit designs If a non-donaldson radial seal filter or an axial style filter is used in a radial seal housing, the proper seal won t be made and the engine is at risk. Even the few radial seal retrofits available are not the same. How could they be? Donaldson radial seal filtration products are protected internationally by patents, trademarks, and design registrations, both issued and pending. Avoid Risk! Use the filter that was designed for your air cleaner housing! A Competitive Imitation Hard rubber endcap material Single contact, lip gasket Seal pressure fluctuates with temperature High compression set, slow recovery High pressure on cover and latches Short inner liner compromises sealing surface Section Index EPG ERA FPG FRG RadialSeal is a special sealing design that makes filters self-aligning and selfsealing during installation. Beware! A will-fit is often a won t-fit! Radial Seal Air Cleaners Routine comparative tests show that the will-fit construction prevents a proper seal. Don t use imitations! Our warranty covers manufacturing defects, but not misapplied products. The Donaldson RadialSeal High tech, pliable, resilient endcap Triple seal design Temperature stability Very little compression set Inner liner embedded into urethane Exact dimensional match to air cleaner Very little pressure on cover Thousands of hours of lab testing Millions of miles and hours of use Choose the original: Donaldson RadialSeal Engine Air Cleaners, Accessories & Service Parts 21

24 EPG for Light Dust Conditions EPG: Durable, Corrosion-Free Air Cleaner Improved Reliability, Superior Engine Protection, Easiest Serviceability The EPG air cleaner series, incorporating Donaldson s exclusive RadialSeal Sealing Technology, offers improved reliability and durability, reduced weight and costs, and better serviceability. Radial Seal Air Cleaners EPG air cleaners conquer underhood space limitations, are corrosion-free and lighter in weight than traditional metal units, are more sturdy than ever before, and have a reliable, easy-to service design. The filter inside the air cleaner is also quite different from filters with metal end caps. The one-piece molded end caps encase the ends of the media and filter liners. The filter fits over the housing outlet tube, creating a reliable seal with no hassle of separate sealing gaskets. Of the six models, three include a primary filter and three include a primary and safety filter. This EPG RadialSeal Air Cleaner, part of a complete Donaldson intake system, is mounted on a John Deere tractor. The entire engine air intake system is made of molded plastic. Between the intake scoop and the air cleaner are Donaldson Strata tubes, which provide pre-cleaning. Particulate from this stage is scavenged off and out through the exhaust system. In this system, the EPG air cleaner provides the second stage of cleaning. The EPG Air Cleaner, which fits neatly under the hood of this Tyler Ag Sprayer, protects the engine with its powerful air filtration capability. The RadialSeal Sealing Technology means a reliable seal even in rugged environments and fast filter change-out. (Above: the hood of the vehicle is up. Left: the hood is down.) 22 Engine Air Cleaners, Accessories & Service Parts

25 EPG for Light Dust Conditions Provides up to 1325 cfm Airflow per Air Cleaner Applications Provides up to 1325 cfm airflow per air cleaner double airflow to engine by using two units Horizontal or vertical installation Ideal for On-highway vehicles Marine and offshore equipment Light construction vehicles Agricultural vehicles Compressors and generator sets Outlet to Engine Access cover for filter service Air Cleaner Features Durable plastic housing is corrosion-free and weighs less than metal air cleaners Very few service parts! Easy to service! No mounting bands required! Installs securely via molded-in mounting flange(s) with pre-drilled holes on the side of the housing Available in three body diameters (11, 13, and 15 inch / 279, 330, and 381mm) Temperature tolerances: 11" (279mm) dia: -40 to 220 F (-40 to 104 C) 13 and 15" (330 and 381mm) dia: -40 to 200 F (-40 to 93 C) Air Inlet Radial Seal Air Cleaners Filter Features RadialSeal Sealing Technology ensures reliability, is easy to service and makes the filter self-centering, self-aligning and self-sealing All models can accommodate safety filter Donaldson Endurance extended service and high efficiency filters which capture sub-micron contaminant such as soot and carbon are available for some models (see service parts listing on next page) Engine Air Cleaners, Accessories & Service Parts 23

26 EPG for Light Dust Conditions Airflow pattern G Air in the side, out the end When spec ing an EPG Air Cleaner... Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table at right. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest restriction will provide the longest filter service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. Initial Restriction Airflow Model No. Models with Primary Filter Only " H20 G " H20 G " H20 G Models with Primary & Safety Filter " H20 G " H20 G " H20 G EPG Specification Illustrations 11" Models 13" & 15" Models Radial Seal Air Cleaners EPG Specifications Body Inlet Outlet Part Diameter Diameter Diameter Length Number (C) (A) (B) (D) (G) in mm in mm in mm in mm in mm G G G G G G Outlet Part Length Number (F) (E) (H) (I) (J) (K) (L) in mm in mm in mm in mm in mm in mm in mm G G See drawing above for dimensions on 11" models G G G G Engine Air Cleaners, Accessories & Service Parts

27 EPG for Light Dust Conditions EPG Service Parts G cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5067 filter, safety... P thumb screw... P G cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5067 filter, safety... P thumb screw... P G cover... P fastener kit... X filter, primary... P filter, safety... P thumb screw... P G cover... P fastener kit... X filter, primary... P filter, safety... P thumb screw... P G cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5069 filter, safety... P thumb screw... P G cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5069 filter, safety... P thumb screw... P NOTES: 3 = Shipped with air cleaner initially 4 = Safety filter is designed to fit this air cleaner, but was not originally shipped with it (note that adding a safety filter will decrease the maximum airflow throughput) ES = Extended Service HE = High Efficiency SM= Scheduled Maintenance Air Cleaner Housing Outlet to Engine 11" Model Shown Molded-in Mounting Flange Air Inlet Primary Filter Safety Filter is inside Primary Filter (not visible in this photo) Thumb Screw Vacuator Valve: The Better Alternative to Drain Holes for Avoiding Moisture Ingestion The Donaldson Vacuator Valve is an optional accessory for the EPG that expels water from the air cleaner before any reaches the filter thereby extending filter life. Bare drain holes can clog or take in backsplash, but the Vacuator Valve never does! The P is a 1" (25mm) diameter model designed for over-highway applications. Installation is fast and easy: 1. Locate the lowest point of the air cleaner to allow proper drainage through Vacuator Valve. 2. Remove filter(s) before drilling. 3. Drill a 1" (25mm) hole centered at the lowest point of the air cleaner as shown in illustration. Remove debris from drilling. 4. Install Vacuator Valve (part no. P525956) by pushing it into the hole. 5. Reinstall filter(s), reattach cover. Access Cover for filter service Thumb Screw Fastener Kit X (Includes Fasteners and 1 Thumb Screw) Radial Seal Air Cleaners Engine Air Cleaners, Accessories & Service Parts 25

28 ERA for Light Dust Conditions ERA: Two Styles and Two Finishes Both with the Superior Protection of RadialSeal Sealing Technology Whether you re dressing up your rig or in need of a new vertically (cowl) mounted air cleaner for your truck, the ERA radial seal air cleaner series delivers a reliable filtration system for your engine and simplifies filter service. ERA-Style 1 Radial Seal Air Cleaners Applications Vertical installation, mounted on the side of the truck Primarily for on-highway trucks Can be installed on driver s side or passenger side Two air cleaner designs: - ERA Style 1 models allow up to 1435 cfm airflow throughput per air cleaner - ERA Style 2 models allow up to 1350 cfm airflow throughput per air cleaner (Mounting the unit directly to the engine is not recommended) Air Cleaner Features ERA Style 1 - Bright stainless steel finish resists damage from vibration and retains its finish through all types of weather - Available in 13"(330mm) and 15" (381mm) diameter sizes - Perforated inlet hood protects engine from ingestion of rain, snow and large debris ERA Style 2 - Black, corrosion and chemical resistant polymer paint retains its finish through all types of weather (one model has bright stainless finish) - Available in 11" (279mm), 13" (330mm) and 15" (381mm) diameter sizes - Direct replacement to the EBA axial style air cleaner - Does not include an inlet hood Double airflow throughput by using two air cleaners Vacuator Valve automatically expels moisture from bottom of housing Filter Features The filters feature high tech resilient urethane ends that hold the filter firmly in place and maintain a tight, reliable seal reducing the number of components and ensuring reliability Extended service, high efficiency primary filters available on some models (see service parts list for part numbers) The ERA-Style 1 model has a contemporary style and an attractive, mirror-finish stainless steel perfectly complement the look of any truck and enhance its overall appearance. ERA-Style 2 Available in black and bright finish Our classic EBA cowl-mounted air cleaner is now available in the radial seal design as the ERA- Style 2. Available in black or bright stainless finish. Protected internationally by patents, trademarks, and design registrations, both issued and pending. 26 Engine Air Cleaners, Accessories & Service Parts

29 ERA for Light Dust Conditions Airflow pattern A Air in the end, out the side. When spec ing an ERA Air Cleaner... Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table at right. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest restriction will provide the longest filter service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. Initial Restriction Airflow Air Cleaner 6"H20 8"H20 10"H20 Model ERA - Style 1 Bright Finish A A ERA - Style 2 Black Finish A A A A ERA - Style 2 Bright Finish A ERA Specification Illustrations Style 1 Style 2 Radial Seal Air Cleaners ERA Specifications Body Outlet Outlet Body Overall Outlet Inlet Service Service Weight Part Diameter Diameter Location Length Length Location Dia., OD Clearance Indicator Number (A) (B) (C) (D) (E) (F) (G) Tap in mm in mm in mm in mm in mm in mm in mm in mm lbs kg ERA - Style 1 - Bright Finish, with perforated inlet hood A * * No A * * No ERA - Style 2 - Black Finish, with no inlet hood A Yes A Yes A130098** No A Yes A Yes * These models have the integral perforated inlet cover that also functions as the access for filter changeout. The perforated hood on the A is designed to clear mirrors or other items that may be mounted on the cowling. ** This model has a bright finish (all other ERA-Style 2 models have a black finish) Engine Air Cleaners, Accessories & Service Parts 27

30 ERA for Light Dust Conditions ERA Service Parts for Style 1 Bolts ERA Service Parts for Style 2 A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P Radial Seal Air Cleaners Cover Cover Gasket Primary Filter EBA Housing Vacuator Valve A ERA Style 2 bolt... P cover... P filter, primary... P filter, primary - ES & HE... EAF5100 gasket, cover... P mounting band, bright... P nut, metal... P retaining ring... P Vacuator Valve... P A ERA Style 1 bolt... P cover, perforated, low... P filter, primary... P filter, primary - ES & HE... EAF5100 gasket, cover... P mounting band, bright... P nut, metal... P retaining ring... P Vacuator Valve... P A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P A ERA Style 1 bolt... P cover, perforated... P filter, primary... P filter, primary - ES & HE... EAF5101 gasket, cover... P mounting band, bright... P nut, metal... P retaining ring... P Vacuator Valve... P A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P NOTES: 2 = Two required for proper installation 3 = Shipped with air cleaner initially 7 = Included with each replacement filter A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P ES = Extended Service HE = High Efficiency 28 Engine Air Cleaners, Accessories & Service Parts

31 FPG Offers Advanced Sealing Technology Most Reliable Engine Protection in Small, Two-Stage Air Cleaner FPG for Medium Dust Conditions The FPG Air Cleaner series is Donaldson s latest concept in two-stage engine air cleaners operating in medium-heavy dust conditions. The FPG series offers improved reliability and durability with reduced weight and costs. Despite its compact size, the FPG Air Cleaner offers complete engine air protection removing % of the dust and dirt particulate that enters the engine airstream. Ever since Donaldson developed the first air cleaner in 1915, we have worked closely with original equipment manufacturers to provide filtration solutions to meet changing design and specification requirements for diesel engines. Because they are made of injection molded high-strength plastic, FPG Air Cleaners offer the flexibility to overcome space limitations for underhood air cleaners. Donaldson employs innovative plastic materials and production techniques that result in air cleaners that are corrosion-free and lighter in weight than traditional metal air cleaners yet without sacrificing sturdiness. Our extensive vibration testing reveals this to be a more durable design than most metal air cleaners. Radial Seal Air Cleaners The filter inside the air cleaner is also quite different from the traditional design: one-piece molded urethane endcaps encase the ends of the media and filter liners, eliminating the metal caps and plastisol potting compound that were traditionally used. The glued-on gasket found on conventional filters is gone now, the inside surface of the open end is actually the RadialSeal sealing surface. FPG Air Cleaners, with RadialSeal Sealing Technology, provide thorough two-stage cleaning of incoming engine air on industrial and construction vehicles operating in medium to heavy dust environments. Engine Air Cleaners, Accessories & Service Parts 29

32 FPG for Medium Dust Conditions Small, Durable, and Corrosion-Free The World s Easiest-To-Service Air Cleaner! Applications Provides up to 275 cfm airflow per air cleaner double throughput by using two units Installation can be horizontal, vertical, or even at an angle (as long as Vacuator Valve points down) 4", 5", 6", 7" & 8" diameter sizes Temperature tolerance: 180 F / 83 C sustained (Do not install next to turbocharger, muffler, exhaust pipes, or other hightemp component.) 4" Diameter 5" Diameter 6" Diameter 7" Diameter 8" Diameter Air Inlet Radial Seal Air Cleaners Ideal for Compressors & generator sets Construction & in-plant vehicles On/Off-Highway vehicles Marine & offshore equipment Air Cleaner Features Easy to service! No tools needed! Usually done in 5 minutes or less! Durable plastic housing corrosion-free and lightweight Two-stage air filtration! Built-in, tangential pre-cleaner ahead of primary filter removes up to 85% of incoming dust Choose 90 or straight outlet to fit your application Easy to fasten latches (no bolts!) retain dust cup/cover 45 Vacuator Valve orientation permits either vertical or horizontal air cleaner mounting (the dust cup can be incrementally rotated to suit specific application) Safety filter protects engine during in-field filter changeouts Already tapped to accept filter service indicator (see the Accessories section for indicator options) Filter Features Exclusive RadialSeal Sealing Technology means reliability and easy service the filter is selfcentering and self-aligning! One piece, molded urethane endcaps encase the filter media and liners reducing components, adding reliability and lowering cost Injection molded plastic body is durable, corrosion-free and vibration-resistant. Dust removed in the first stage of cleaning is discharged automatically through the Vacuator Valve. Outlet to engine on this end 30 Engine Air Cleaners, Accessories & Service Parts

33 FPG for Medium Dust Conditions Airflow pattern G Air in the side, out the end. When spec ing an FPG Air Cleaner... Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table at right. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest restriction will provide the longest filter service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. Initial Restriction Airflow -Air Cleaner Model- 6"H20 8"H20 10"H20 90º Elbow Straight Models with Primary Filter Only G G G G G G G G G G Models with Primary and Safety Filter G G G G G G G G FPG Specification Illustrations 90º Elbow Outlet Radial Seal Air Cleaners FPG Specifications: Models with 90 Elbow Outlet Air Cleaner with Body Inlet Outlet Housing Inlet Outlet Inlet Center Service Weight Restr. Models Safety Dia. Dia. Dia. Length Height Length Loca- Line to Clear. lbs. Tap Filter? (A) (B) (C) (D) (E) (F) tion (G) Valve (H) (I) kgs. Loc. (J) G no 4.8" 1.75" 1.75" 7.45" 3.27" 1.23" 1.48" 3.96" 5.39" 1.3 lb 1.94" 122mm 44mm 44mm 189mm 83mm 31mm 38mm 101mm 137mm.6 kg 48mm G yes 5.75" 2.0" 2.0" 10.87" 3.82" 1.36" 1.65" 4.66" 10.68" 2.5 lb 2.6" 146mm 51mm 51mm 276mm 97mm 35mm 42mm 118mm 271mm 1.1 kg 66mm G no 5.75" 2.0" 2.0" 10.87" 3.82" 1.36" 1.65" 4.66" 7.95" 2.2 lb 2.6" 146mm 51mm 51mm 276mm 97mm 35mm 42mm 118mm 202mm 1.0 kg 66mm G yes 6.74" 2.5" 2.5" 12.61" 4.41" 1.6" 1.7" 5.35" 12.24" 3.9 lb 3.06" 171mm 64mm 64mm 320mm 112mm 41mm 43mm 136mm 311mm 1.8 kg 78mm G no 6.74" 2.5" 2.5" 12.61" 4.41" 1.6" 1.7" 5.35" 8.5" 3.5 lb 3.06" 171mm 64mm 64mm 320mm 112mm 41mm 43mm 136mm 216mm 1.6 kg 78mm G yes 7.19" 3.0" 3.0" 13.09" 4.88" 1.88" 1.72" 5.45" 12.5" 4.3 lb 3.62" 183mm 76mm 76mm 332mm 124mm 48mm 44mm 137mm 318mm 1.9 kg 92mm G no 7.19" 3.0" 3.0" 13.09" 4.88" 1.88" 1.72" 5.45" 8.87" 3.8 lb 3.62" 183mm 76mm 76mm 332mm 124mm 48mm 44mm 137mm 225mm 1.7 kg 92mm G yes 8.35" 3.75" 3.5" 14.23" 5.43" 2.11" 2.1" 6.01" 13.91" 5.8 lb 4.13" 212mm 95mm 89mm 361mm 138mm 54mm 53mm 153mm 353mm 2.6 kg 105mm G no 8.35" 3.75" 3.5" 14.23" 5.43" 2.11" 2.1" 6.01" 9.57" 5.2 lb 4.13" 212mm 95mm 89mm 361mm 138mm 54mm 53mm 153mm 243mm 2.3 kg 105mm Engine Air Cleaners, Accessories & Service Parts 31

34 FPG for Medium Dust Conditions FPG Specification Illustrations Straight Outlet Tube Model FPG Specifications: Models with Straight Outlet Tube Radial Seal Air Cleaners Air Cleaner with Body Inlet Outlet Housing Inlet Outlet Inlet Center Service Weight Restr. Models Safety Dia. Dia. Dia. Length Height Length Loca- Line to Clear. lbs. Tap Filter? (A) (B) (C) (D) (E) (F) tion (G) Valve (H) (I) kgs. Loc. (J) G no 4.8" 1.75" 1.75" 7.45" 3.27" 3.24" 1.48" 3.96" 5.39" 1.3 lb 1.88" 122mm 44mm 44mm 189mm 83mm 82mm 38mm 101mm 137mm 0.6 kg 48mm G yes 5.75" 2.0" 2.0" 10.87" 3.82" 3.25" 1.65" 4.66" 10.68" 2.5 lb 1.88" 146mm 51mm 51mm 276mm 97mm 83mm 42mm 118mm 271mm 1.1 kg 48mm G no 5.75" 2.0" 2.0" 10.87" 3.82" 3.25" 1.65" 4.66" 7.95" 2.2 lb 1.88" 146mm 51mm 51mm 276mm 97mm 83mm 42mm 118mm 202mm 1.0 kg 48mm G yes 6.74" 2.5" 2.5" 12.61" 4.41" 3.23" 1.7" 5.35" 12.24" 3.9 lb 1.63" 171mm 64mm 64mm 320mm 112mm 82mm 43mm 136mm 311mm 1.8 kg 41mm G no 6.74" 2.5" 2.5" 12.61" 4.41" 3.23" 1.7" 5.35" 8.48" 3.5 lb 1.63" 171mm 64mm 64mm 320mm 112mm 82mm 43mm 136mm 216mm 1.6 kg 41mm G yes 7.19" 3.0" 3.0" 13.09" 4.88" 3.26" 1.72" 5.45" 12.5" 4.3 lb 1.88" 183mm 76mm 76mm 332mm 124mm 83mm 44mm 138mm 318mm 1.9 kg 48mm G no 7.19" 3.0" 3.0" 13.09" 4.88" 3.26" 1.72" 5.45" 8.87" 3.8 lb 1.88" 183mm 76mm 76mm 332mm 124mm 83mm 44mm 138mm 225mm 1.7 kg 48mm G yes 8.35" 3.75" 3.5" 14.23" 5.43" 3.27" 2.1" 6.01" 13.91" 5.8 lb 1.91" 212mm 95mm 89mm 361mm 138mm 83mm 53mm 153mm 353mm 2.6 kg 49mm G no 8.35" 3.75" 3.5" 14.23" 5.43" 3.27" 2.1" 6.01" 9.57" 5.2 lb 1.91" 212mm 95mm 89mm 361mm 138mm 83mm 53mm 153mm 243mm 2.3 kg 49mm Application Notes 1) Safety filters: All FPG models can accept safety filters. This table shows which air cleaner models are shipped with a safety filter installed. If you want to add a safety filter to an existing model that did not originally have one, order the safety filter listed in the Service Parts table on page 34. 2) Mounting band specifications and ordering information are on next page. 3) Inlet Hoods: A plastic inlet stack up to 18" (457mm) tall may be added, supporting a plastic inlet hood. See the Accessories section for information on optional inlet hoods and filter service indicators. Warning: Do not add a pre-cleaner or any intake accessory other than a lightweight inlet hood. Use of unapproved intake accessories will void your Donaldson warranty. 4) Service Indicators. See the Accessories section for information on filter service indicators. 32 Engine Air Cleaners, Accessories & Service Parts

35 FPG for Medium Dust Conditions Mounting Bands Designed Exclusively for the FPG Available in Polymer and Metal Donaldson offers two styles of mounting bands specially designed for FPG Air Cleaners: (1) metal with a bolt and (2) high tech polymer. Polymer Mounting Band Metal Mounting Band Polymer Mounting Band The one-piece, high tech polymer mounting band will securely hold the housing in position. The band has tabs on the inside circumference which fit exactly into notches on the FPG housing. The band tightens around the air cleaner when the base of the band is bolted to a support, providing a fixed, stable mounting even in high vibration applications. Donaldson polymer bands are completely non-corrosive, lightweight, easy to install, and economical. Metal Mounting Band The metal mounting band has a spring-loaded bolt at the top to maintain a constant hold on the housing throughout high and low temperature extremes. Application Note: To accommodate even hard-to-fit applications, polymer bands allow the air cleaner housings to be rotated and positioned at various increments, depending upon the size: Housing Diameter Degree of Increment 4.8" (122mm) " (146mm) " (171mm) " (183mm) " (212mm) 5 WARNING: Do not use any other mounting bands or straps with FPG Air Cleaners. Use of an unapproved mounting band voids warranty. Radial Seal Air Cleaners FPG Mounting Bands (Order one band per FPG air cleaner) Part (Letters are keyed to drawings above) Number A B C D E Weight Maximum Bolt Torque in mm in mm in mm in mm in mm lbs gms Polymer Bands P n/a lbs.-ft N m P n/a lbs.-ft N m P n/a lbs.-ft N m P n/a lbs.-ft N m P n/a lbs.-ft N m Metal Bands H lbs.-ft N m H lbs.-ft N m H008441* lbs.-ft N m H lbs.-ft N m H lbs.-ft N m H lbs.-ft N m * Model H has 8mm threads. Engine Air Cleaners, Accessories & Service Parts 33

36 FPG for Medium Dust Conditions FPG Service Parts Air Inlet Cover Assembly (latches attached) Vacuator Valve Radial Seal Air Cleaners Outlet to engine (Choose straight tube or 90 elbow) Safety Filter (fits inside primary filter) Primary Filter G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (90 elbow outlet) G (straight outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G (straight outlet) G (90 elbow outlet) cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P NOTES: 3 = Shipped with air cleaner initially 4 = Safety filter is designed to fit this air cleaner, but was not originally shipped with it (note that adding a safety filter will decrease the maximum airflow throughput) 8 = Cover assembly includes latches but no Vacuator Valve 34 Engine Air Cleaners, Accessories & Service Parts

37 FRG: Superior Protection for Larger Engines RadialSeal Sealing Technology Means Reliable Filtration & Quicker Service The Donaldson two-stage FRG radial seal air cleaners provide improved reliability, better durability and reduced weight compared to axial seal style air cleaner designs. Choose from over 20 air cleaners that work in airflow ranges of 82 to 1600 cfm. Two-Stage Filtration! Both Style A and B have an integral pre-cleaning stage that separates up to 85% of the incoming dust. The primary filter stops the rest, resulting in engine air that is 99.99% free of dust! FRG for Medium Dust Conditions The FRG Air Cleaner on this Tyler Ag Sprayer eliminates 99.99% of the dirt from the engine airstream, while providing up to 945 cfm airflow to the engine. Radial Seal Air Cleaners The two-stage FRG Air Cleaner in operation on a Prentice 490 Skidder. Engine Air Cleaners, Accessories & Service Parts 35

38 FRG for Medium Dust Conditions FRG: Durable, Vibration Resistant Variety of Sizes in Two Separate Housing Styles Applications Horizontal installation Medium and heavy dust environments Style A - From 82 to 795 cfm airflow throughput per air cleaner in body diameters ranging from 5" to 16" ( mm) Style B - From 270 to 1600 cfm airflow throughput per air cleaner in body diameters ranging from 10" to 18" ( mm) FRG Style A The FRG Style A series replaces Donaldson s obsolete FHG series in size and airflow capacity. FRG Style B The FRG Style B series replaces Donaldson s obsolete FTG series in size and airflow capacity. Radial Seal Air Cleaners Ideal for Construction equipment Agricultural machinery Mining equipment Off-highway vehicles Air Cleaner Features Two stage filter system: the first stage removes up to 85% of incoming dust - The first stage in the Style A uses the angled vanes on the primary filter - The first stage in the Style B has a tangential air inlet Inlet on side, outlet on end (G flow) Already tapped to accept filter service indicator Vacuator Valve automatically releases the pre-cleaned dust Durable, long-lasting finish - Style A housing is metal and coated with a black, corrosionand chemical-resistant polymer paint (service cover is accessed with clamp and bolt) - Style B is comprised of two materials: injection molded, high strength polymer service cover and a metal body (the service cover is accessed by latches) Mounting the unit directly to the engine is not recommended; excessive engine vibration can cause premature air cleaner structural failure While it looks like an axial seal air cleaner on the outside, this new style housing is equipped with a radial seal style primary filter and an optional safety filter. Easy to service, one wing-bolt clamp to undo to access filter(s). Filter Features The radial seal filter inside the air cleaner is also quite different from the conventional filters. Its one piece, molded urethane endcaps encase the filter media and liners reducing components, adding reliability and lowering cost. The glued-on gasket found on the metal end cap of conventional filters is gone the inside surface of the filter s open end is actually the sealing surface. For added engine protection during filter service, consider a model with a safety filter. Injection-molded endcap, made of specially-engineered resins for high strength and durability, serves as the service cover. Filter changeout is easier than ever just unsnap the latches to access the filter! Accessories Donaldson intake accessories for your FRG Air Cleaner can help overcome or prevent various problems. For instance: Mounting bands for FRGs must be ordered separately If the installed air cleaner will be exposed to rain, snow or debris, an inlet cap can prevent moisture ingestion. A service indicator measures the airflow restriction across the filter, thereby showing how much useful life the filter has left, and when to replace the filter cartridge (see Accessories section of this catalog) 36 Engine Air Cleaners, Accessories & Service Parts

39 FRG for Medium Dust Conditions Airflow pattern G Air in the side, out the end. FRG Specification Illustrations Style A - Bolt/Clamp Service Cover When spec ing an FRG Air Cleaner... Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table at right. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest restriction will provide the longest filter service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. Initial Restriction Airflow Air Cleaner Weight 6"H20 8"H20 10"H20 Model No. lbs. kg FRG Style A - Bolt/Clamp Service Cover G G G G G G G G G G G G G G G FRG Style B - Latch Service Cover G G G G G G G Radial Seal Air Cleaners Engine Air Cleaners, Accessories & Service Parts 37

40 FRG for Medium Dust Conditions FRG Specification Illustrations Style B - Latch Service Cover Radial Seal Air Cleaners FRG Specifications Part Body Inlet Outlet Inlet Center Line Service Outlet Inlet Offset Inlet Number Diameter Diameter Diameter Length Location to Valve Clearance Length Length Location (A) (B) (C) (D) (E) (H) (I) (J) (K) (L) in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm FRG - Style A G G G G G G G G G G G G G G G FRG - Style B G G G G G G G Not applicable for this housing style FRG Mounting Bands Two mounting bands are required for proper FRG installation (see service parts on next page). Durable, corrosion resistant, galvanized steel construction. Engineered and tested to resist the adverse effects of vibration. Mounting band feet are designed to ensure maximum torque pressure, continuously. Dimensional information on these bands can be found on page Engine Air Cleaners, Accessories & Service Parts

41 FRG for Medium Dust Conditions FRG Service Parts Style A Access Cover Body Clamp Baffle Cover Gasket Primary Filter Safety Element Vacuator Valve Air Cleaner Housing: metal body & cover Style B Latch Cover Gasket (some models) Access Cover (molded plastic) Primary Filter Safety Element Air Cleaner Housing: metal body & polymer endcap Radial Seal Air Cleaners Vacuator Valve G Style A clamp... P cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P G Style A clamp... P cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P G Style A clamp... P cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P G Style A clamp... P cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P G Style A clamp... P cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P G Style A clamp... P cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P NOTES: 2 = Two required for proper installation 3 = Shipped with air cleaner initially Continued on next page Engine Air Cleaners, Accessories & Service Parts 39

42 FRG for Medium Dust Conditions FRG Service Parts, continued Radial Seal Air Cleaners G Style A clamp... P cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P G Style A clamp... P cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P G Style B dust cup/cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P o-ring... P mounting band... P Vacuator Valve... P G Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety (optional)... P mounting band... P o-ring... P Vacuator Valve... P G Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P mounting band... H o-ring... P Vacuator Valve... P G Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety (optional)... P mounting band... H o-ring... P Vacuator Valve... P G Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P mounting band... H o-ring... P Vacuator Valve... P G Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety (optional)... P mounting band... H o-ring... P Vacuator Valve... P G Style B cover... P filter, primary... P filter, safety... P latch... P mounting band... P Vacuator Valve... P G Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P mounting band... H o-ring... P Vacuator Valve... P G Style B cover... P filter, primary... P filter, safety... P mounting band... H Vacuator Valve... P NOTES: 2 = Two required for proper installation 3 = Shipped with air cleaner initially 8 = Cover assembly includes latches but no Vacuator Valve 40 Engine Air Cleaners, Accessories & Service Parts

43 Axial Seal Air Cleaners Axial seal style air cleaners have been around for decades but are slowly being replaced with a new cost-effective and more reliable alternative radial seal style air cleaners. If you are selecting a new air cleaner as a replacement or for a new piece of equipment, we recommend you retrofit or install a RadialSeal Air Cleaner. Section Index EBA Konepac EBB ECG Konepac FVG Cycloflow SRG Donaclone STB Strata System STG Donaclone Recommended Upgrade Paths for EBA, FHG, FVG & FWG Air Cleaners Upgrade EBA to ERA Upgrade FHG to FPG or FRG Upgrade FVG to FRG Current EBA Upgrade Style A A ERA A A ERA A A ERA A A ERA Older air cleaners and service parts may be available. Check our on-line catalog at Current FPG --- FRG Model --- FHG Model Style A Style B G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G Current FVG Upgrade Style G G FRG G G FRG G G FRG Upgrade FWG to FPG or FRG Current FWG Upgrade Style G G FPG G G FPG G G FPG G G FPG G G FPG G G FPG G G FPG G G FRG G G FRG G G FRG G G FRG G G FRG G G FRG G G FRG G G FRG G G FRG Axial Seal Air Cleaner Engine Air Cleaners, Accessories & Service Parts 41

44 EBA Konepac for Light Dust Conditions Looking for the EBA Cylindrical models? The four models previously available have been replaced by a more reliable, radial seal style air cleaner design. The ERA-Style 2 design is a direct replacement to the older axial seal air cleaner models (see page 26). A use A A use A A use A A use A Airflow pattern A Air in the end, out the side. When spec ing an EBA Konepac Air Cleaner... Service parts for this axial style air cleaner may not be available due to newer filtration technology and housing designs. Donaldson now recommends radial seal style air cleaners for new applications. If you do prefer this air cleaner style, please use the air cleaner selection steps and chart on page 12 to determine which air cleaner is best for your engine. Initial Restriction Airflow Air Cleaner 6"H20 8"H20 10"H20 Model EBA-Style KPI A EBA-Style KPII A A A EBA Konepac Specification Illustrations Konepac (KPI) (Service cover opposite the inlet end) Konepac (KPII) (Service cover on inlet end) Axial Seal Air Cleaner EBA Konepac Specifications Body Inlet Outlet Inlet Service Service Part Diameter Diameter Diameter Length Length Clearance Indicator Number (A) (B) (C) (D) (E) (F) (G) (I) Tap Weight in mm in mm in mm in mm in mm in mm in mm in mm lbs Kg EBA-Style KPI A Yes EBA-Style KPII A Yes A Yes A No Engine Air Cleaners, Accessories & Service Parts

45 EBA Konepac for Light Dust Conditions Because of the cone-shaped filter inside the housing, EBA Konepac is smaller in size compared to the ERA, without sacrificing airflow. This allows trucks to meet width requirements in all states. Outlet Air Inlet Picture of A air cleaner with service cover on the opposite end of the inlet. EBA Konepac Service Parts (KPII style shown) Housing Body Filter Access Cover for Filter Service Mounting Bands (2 required for proper installation, order separately) Vacuator Valve P (for use when air cleaner is mounted vertically) Bolt P (4 required) Cover Gasket Retaining Ring P (4 on each housing) Plastic Nuts P (4 on each cover) A Style: KPII filter, primary... P filter, primary - ES & HE... EAF5025 filter, primary, treated... P ,3 mounting band... P A Style: KPI filter, primary... P filter, primary - ES & HE... EAF5024 filter, primary, treated... P gasket, cover... P mounting band... P A Style: KPII filter, primary... P filter, primary - ES & HE... EAF5024 filter, primary, treated... P ,3 gasket, cover... P mounting band... P A Style: KPII filter, primary... P filter, primary - ES & HE... EAF5026 gasket, cover... P mounting band... P NOTES: 1 = Filter is treated with chemical for carbon resistance and is not cleanable 2 = Two required for proper installation 3 = Shipped with air cleaner initially ES = Extended Service HE = High Efficiency Axial Seal Air Cleaner Engine Air Cleaners, Accessories & Service Parts 43

46 ECG Konepac for Light Dust Conditions ECG: High Airflow in Compact Size for Horizontal Installation on Trucks & Buses Upgrade Path To upgrade to the newest technology, consider the Donaldson EPG Air Cleaner with RadialSeal Sealing Technology, explained on page 22. It is smaller, easier to service, corrosion-free, and provides a more sure seal. Air Cleaner Features Relatively small air cleaner with high airflow Designed for horizontal installation with side inlet Housing is metal and coated with a corrosion and chemical resistant polymer paint Mounting the unit directly to the engine is not recommended due to excessive engine vibration All models have service access cover opposite the outlet end of the air cleaner Filter Features Cone shaped filters, which we call Konepac, allow maximum media in a small package (one filter is shipped with each air cleaner) Other filter performance options available (see service parts lists for specifics) The ECG Konepac, mounted horizontally on this diesel engine, fits compactly on top of the engine, beneath the cowling, with plenty of space for easy filter changeout. Axial Seal Air Cleaner Applications Airflow range 775 to 1600 cfm airflow throughput per air cleaner Horizontal installation, side inlet Over-highway trucks: horizontal underhood or behind cab Buses: underhood ECG Konepac I with Latched Service Access Left: a standard media filter, which is available with either standard or carbon-resistant media. Middle: the ECG Konepac metal air cleaner housing. Right: a extended service filter ECG Konepac I with Perforated Inlet - an alternative to disposable style housings You ll get the economy of replacing the filter instead of the entire unit each time. The perforated inlet on the side of this G housing (middle) is the same as the disposable s, so conversion is direct and easy. Left: Extended service filter. Right: Filter designed for scheduled maintenance. 44 Engine Air Cleaners, Accessories & Service Parts

47 Airflow pattern G Air in the end, out the side. When spec ing an ECG Konepac Air Cleaner... Service parts for this axial style air cleaner may not be available due to newer filtration technology and housing designs. Donaldson now recommends the EPG radial seal style air cleaners for new applications. If you do prefer this air cleaner style, please use the air cleaner selection steps and chart on page 12 to determine which air cleaner is best for your engine. ECG Konepac for Light Dust Conditions Initial Restriction Airflow Air Cleaner 6"H20 8"H20 10"H20 Model Models with bolted service access G G Models with latched service access G G G G G Model with latched service access and perforated inlet G ECG Konepac Specification Illustrations Bolted Service Access Latched Service Access ECG Konepac Specifications Body Inlet Outlet Inlet Service Service Cover Part Diameter Diameter Diameter Length Length Clearance Indicator Retention Number (A) (B) (C) (D) (E) (F) (G) (I) Tap Weight Style in mm in mm in mm in mm in mm in mm in mm in mm lbs kg G No Bolts/nuts G No Bolts/nuts G No Latches G No Bolts/nuts G Yes Latches G Yes Latches G * * * * Yes Latches G Yes Latches G Yes Latches G No Bolts/nuts Axial Seal Air Cleaner * This model has no inlet tube; inlet consists of rectangular perforated holes on side of housing. Side view of G Engine Air Cleaners, Accessories & Service Parts 45

48 ECG Konepac for Light Dust Conditions ECG Service Parts Plastic Nut Cover Gasket Retaining Ring Filter with no Cover Bolt/Nut Service Access Access Covers Filter with Attached Cover Housing Body Filter with no Cover Latch Service Access Mounting Band (2 required for proper installation) Spring Latch Latch Repair Kit Axial Seal Air Cleaner G Style: KPII filter, primary, no cover, treated... P ,3 mounting band... P nuts, plastic... P retaining ring... P G Style: KPI filter, primary, no cover... P filter, primary, no cover, treated... P filter, primary, attached cover... P spring latch replacement kit... X G Style: KPI filter, primary, no cover, treated... P ,3 gasket, cover... P mounting band... P nuts, plastic... P retaining ring... P G Style: KPI cover... P filter, primary, no cover... P ,5 filter, primary, no cover - ES & HE EAF filter, primary, no cover, treated... P ,5 filter, primary, attached cover - ES & HE... EAF5047 filter, primary, attached cover... P gasket, cover... P spring latch replacement kit... X G Style: KPI cover... P filter, primary, attached cover - ES & HE... EAF5053 filter, primary, attached cover... P filter, primary, no cover, treated... P ,3,5 gasket, cover... P spring latch replacement kit... X G Style: KPI cover... P filter, primary, no cover... P ,5 filter, primary, no cover - ES & HE EAF filter, primary, attached cover... P filter, primary, attached cover - ES & HE... EAF5047 gasket, cover... P spring latch replacement kit... X G Style: KPI filter, primary... P filter, primary, no cover - ES & HE EAF filter, primary... P ,6 filter, primary, attached cover - ES & HE... EAF5047 filter, primary, treated... P gasket, cover... P spring latch replacement kit... X Spring Clip & Pin Repair Kit X G Style: KPI cover... P filter, primary, attached cover - ES & HE... EAF5053 filter, primary, attached cover... P ,6 filter, primary, attached black cover... P ,6 filter, primary, no cover, treated... P ,5 gasket, cover... P spring latch replacement kit... X G Style: KPI filter, primary, no cover... P filter, primary, no cover - ES & HE EAF5027 gasket, cover... P mounting band... P nuts, plastic... P retaining ring... P NOTES: 1 = Filter is treated with chemical for carbon resistance and is not cleanable 2 = Two required for proper installation 3 = Shipped with air cleaner initially 5 = Also requires access cover P = Access cover is attached to filter ES = Extended Service HE = High Efficiency 46 Engine Air Cleaners, Accessories & Service Parts

49 EBB for Light Dust Conditions EBB Provides Versatile Mounting Capability Remotely on Firewall or Behind Cab Airflow pattern B Air in the side, out the end. When spec ing an EBB Air Cleaner... Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table at right. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest restriction will provide the longest filter service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, precleaners, etc. Initial Restriction Airflow Air Cleaner 6"H20 8"H20 10"H20 Model B B B EBB Specification Illustration (B16 model has bolted on access cover) EBB Specifications Body Inlet Outlet Inlet Service Part Diameter Diameter Diameter Length Length Clearance Number (A) (B) (C) (D) (E) (F) (G) (H) (I) Weight in mm in mm in mm in mm in mm in mm in mm in mm in mm lbs Kg B n/a B B n/a B is only model with installed Vacuator Valve. NOTE: All EBB Air Cleaners are tapped to accept a filter service indicator. Axial Seal Air Cleaner Engine Air Cleaners, Accessories & Service Parts 47

50 EBB for Light Dust Conditions EBB Service Parts Vacuator Valve P Housing Body Filter Access Cover (Cover is attached to the filter on B160049) B filter, primary - SM... P filter, primary - ES & HE... EAF5028 filter, primary... P mounting band... H B filter, primary - SM... P filter, primary - ES & HE... EAF5015 filter, primary... P mounting band... H B filter, primary - SM... P filter, primary - ES & HE... EAF5099 filter, primary... P ,6 mounting band... H NOTES: 2 = Two required for proper installation 3 = Shipped with air cleaner initially 6 = Access cover is attached to filter ES = Extended Service HE = High Efficiency SM= Scheduled Maintenance Axial Seal Air Cleaner Mounted against the firewall, this EBB air cleaner (not a catalog model) is small enough to fit under hood yet large enough to deliver plenty of clean airflow to the engine. 48 Engine Air Cleaners, Accessories & Service Parts

51 FVG Cycloflow for Medium Dust Conditions Horizontal Mount, Integral Vacuator Valve Aggressive Two-Stage Filtration for Large Construction & Mining Machines Upgrade Path To upgrade to the newest technology, consider the Donaldson FRG Air Cleaner with RadialSeal Sealing Technology. Recommended replacement models on next page. Access cover for filter service Air Inlet Air Cleaner Features Unique, flared inlet allows maximum airflow with low restriction 14" & 16" body diameters Two-stage air cleaning deals with very dusty environment: (1) Built-in louver spins air to separate up to 85% of incoming dust before it reaches the filter (2) Primary filter removes up to 99.99% of the remaining dust Built-in Vacuator Valve collects and releases pre-cleaned dust Safety filter on all models protects engine inlet during filter changeout Housing is metal and coated with a corrosion and chemical resistant polymer paint Vacuator Valve Outlet to engine Filter Features Replacement filter choices include an extended service, high efficiency filter for restriction maintenance, and a standard life filter for scheduled maintenance Accessories See the Accessories section for details on Donaldson air intake add-ons that can enhance the performance of your system. Each FVG is tapped to accept a filter service indicator Order mounting bands, hoods, and other accessories separately Applications Allows up to 1200 cfm airflow throughput per air cleaner Horizontal installation Designed for large industrial and construction machines: crawler tractors, crane loaders, excavators and air compressors with large engines operating in severe dust environments FVG air cleaners are used in tandem on this underground mining equipment to double the airflow throughput to the engine. Axial Seal Air Cleaner Engine Air Cleaners, Accessories & Service Parts 49

52 FVG Cycloflow for Medium Dust Conditions Airflow pattern G Air in the side, out the end. FVG Specification Illustration When spec ing an FVG Air Cleaner... Service parts for this axial style air cleaner may not be available due to newer filtration technology and housing designs. Donaldson now recommends FRG radial seal style air cleaners for new applications. If you do prefer a newer style filtration system, see the recommended upgrade path table on the right. Initial Restriction Airflow Air Cleaner 6"H20 8"H20 10"H20 Model G G G Recommended Upgrade Path Current FVG Upgrade Style G G FRG G G FRG G G FRG FVG Specifications Body Inlet Outlet Inlet Service Part Diameter Diameter Diameter Length Length Clearance Number (A) (B) (C) (D) (E) (F) (G) (H) (I) Weight in mm in mm in mm in mm in mm in mm in mm in mm in mm lbs Kg G G G Axial Seal Air Cleaner FVG Service Parts Housing G filter, primary - SM... P filter, primary - ES & HE... EAF5043 filter, primary... P filter, safety... P mounting band... H Vacuator Valve... P G filter, primary... P filter, safety... P mounting band... H Vacuator Valve... P Safety Filter Vacuator Valve Safety Signal X Pin P G filter, primary - SM... P filter, primary - ES & HE... EAF5049 filter, primary... P filter, safety... P mounting band... H Vacuator Valve... P Primary Filter Retainer P Gasket Washer P Wing Nut P NOTES: 2 = Two required for proper installation 3 = Shipped with air cleaner initially ES = Extended Service HE = High Efficiency SM= Scheduled Maintenance 50 Engine Air Cleaners, Accessories & Service Parts

53 STG Donaclone: Field Proven & Reliable Heavy-Duty Workhorse for Construction & Off-Highway Applications STG Donaclone for Heavy Dust Conditions That Donaldson s STG Donaclone is arguably the most commonly used air cleaner, on the widest variety of heavy-duty equipment in the world, is a testament to its reliability and durability. With its two-stage air cleaning, heavy-duty construction, and variety of configurations, the STG works well in many applications. Powerful Two-Stage Filtration The first stage of this powerful air cleaner consists of a cluster of our exclusive, patented Donaclone tubes. They spin the incoming air to create a centrifugal force that separates up to 95% of the dust and dirt in the airstream. Donaclone tubes have no moving parts so there is nothing to break down or maintain. They function properly whenever the engine is running. This STG Donaclone, mounted on a large mining machine, is protecting the engine from harmful dirt in this severely dusty environment. This pre-cleaned dust is collected in a dust cup on the bottom of the air cleaner housing. The second stage of filtration is the primary filter, a cylindrical-shaped unit of specially-developed pleated filter media, designed to trap and stop dust particles, both large and small. The result is air to your engine that is up to 99.9% contaminant free! A safety filter, which fits inside the primary filter, is standard on all models for protection during primary filter changeout. Physical orientation does not affect the proper functioning of either cleaning stage! The STG operates well mounted horizontally or vertically. (Note that if mounting horizontally, the Vacuator Valve option on the dust cup is necessary.) Mounting: Sturdy mounting brackets are attached to the top section of the STG; you will also need to order one separate mounting band for the lower body. Mounting bands are listed in the STG Service Parts section on pages 54 and 55. If you re replacing a worn out air cleaner, be sure to check ductwork, clamps, and other intake system parts that may also need replacing. STG Air Cleaners are UPS/RPS shippable. STG air cleaners feature a corrosionresistant, chemical-resistant polymer coating. This black coating isn t paint, rather it s a pigmented polyester that provides a long-lived, hard protective finish. Axial Seal Air Cleaner Engine Air Cleaners, Accessories & Service Parts 51

54 STG Donaclone for Heavy Dust Conditions Versatile STG Provides Airflow to 1760 cfm Choose Peripheral or Tubular Inlet, Horizontal or Vertical Mount Axial Seal Air Cleaner Applications Allows 390 to 1760 cfm airflow throughput per air cleaner Horizontal or vertical installation Off-road, high dust conditions Ideal for scrapers, earth movers, graders Air Cleaner Features Very reliable! Only one critical filter seal! Airflow throughput can be doubled by using two air cleaners Two body styles (peripheral inlet and tubular inlet) to accommodate location & ducting Optional inlet shroud available for peripheral style When the air cleaner is mounted directly on the engine and there is clearance around it for airflow, choose the peripheral inlet style (see photo on right) When the air cleaner is mounted above the cab or somewhere far from the engine to get above the dust cloud, choose the tubular inlet style, (shown on page 55) which will accept ducting into the inlet Built-in Donaclone pre-cleaning tubes separate up to 95% of incoming dust to dust cup before it reaches the filter, resulting in more thorough cleaning & fewer filter changes! Choose the dust cup best suited to your maintenance practices: (1) the quick-release style for easy, manual emptying, or (2) a dust cup with a Donaldson Vacuator Valve that expels the dust automatically All models include a fitting for a filter service indicator Outlet to engine Mounting bracket Dust cup Optional Inlet Shroud Primary filter housing Access cover for filter service Choose between two STG body styles (tubular or peripheral), depending on the mounting location of the air cleaner and its ducting. The peripheral inlet style is shown here. Perforated air inlet Pre-cleaning section containing a cluster of Donaclone tubes How the Two-Stage STG Donaclone Works Air is drawn in through the perforations in the lower part of the unit and forced down through a bank of Donaclone tubes. The Donaclone tubes spin the air so that centrifugal force causes the heavier dust particles to separate from the airstream. While these particles fall into the dust cup at the bottom, the partially cleaned air is directed upward, into the primary filter in the upper portion of the unit. The specially-developed pleated media in the primary filter stops up to 99.9% of the remaining dust, allowing clean air to pass to the engine. Filter Features Replacement primary filter choices: Standard life filters (for scheduled maintenance) and Donaldson Endurance extended service high efficiency filters Safety filter on all models 52 Engine Air Cleaners, Accessories & Service Parts

55 STG Donaclone for Heavy Dust Conditions When spec ing an Initial Restriction STG Air Cleaner... Airflow Air Cleaner Determine the airflow requirements of 6"H20 8"H20 10"H20 Model your engine, then find the corresponding STG with Peripheral Inlet cfm airflow in the table at right. The G restriction numbers (shown in inches of G water) indicate the approximate initial G restriction of each model air cleaner at STG with Tubular Inlet that cfm. If there are two air cleaner G models that fit your parameters, choosing the one with the lowest G Section with restriction will provide the longest filter G Donaclone Pre-Cleaner Tubes service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. Airflow pattern G Air in the side, through the pre-cleaner, out the end of the air cleaner (upper) portion. Axial Seal Air Cleaner STG Specification Illustrations With Peripheral Inlet STG Specifications * G has two inlets, each 6" (152mm) in diameter. NOTE: All STG models are tapped to accept a filter service indicator. With Tubular Inlet Bottom view Body Inlet Outlet Outlet Service Part Diameter Diameter Diameter Length Length Clearance Number (A) (B) (C) (D) (E) (F) (G) (I) (L) Weight in mm in mm in mm in mm in mm in mm in mm in mm in mm lbs kg STG with Peripheral Inlet G n/a n/a G n/a n/a G n/a n/a STG with Tubular Inlet G G G161020* Engine Air Cleaners, Accessories & Service Parts 53

56 STG Donaclone for Heavy Dust Conditions STG Service Parts Peripheral Inlet Style G clamp, cup... P cover latch assembly... P dust cup... P filter, primary - SM... P filter, primary - ES & HE... EAF5041 filter, primary... P filter, safety... P gasket, body or cup... P gasket, cover... P gasket kit... X inlet shroud (optional)... P mounting band... H spring clip & pin... X Mounting Band (attached to housing) Safety Filter Safety Signal X Primary Filter Gasket Washer P Cover Gasket G body, lower... P clamp, body... P clamp, cup... P cover... P cover latch assembly... P dust cup... P dust cup, quick release... P dust cup, vac valve, horz... P dust cup, vac valve, vert... P filter, primary - SM... P filter, primary - ES & HE... EAF5039 filter, primary... P filter, safety... P gasket, body or cup... P gasket, cover... P gasket kit... X inlet shroud (optional)... P mounting band... H spring clip & pin... X Body Clamp Gasket (Body or Cup) Wing Nut P Peripheral Style Body (shown with optional inlet shroud) Gasket (Body or Cup) Cup Clamp Cover G clamp, body... P clamp, cup... P dust cup... P dust cup, quick release... P dust cup, vac valve, horz... P dust cup, vac valve, vert... P filter, primary - SM... P filter, primary - ES & HE... EAF5042 filter, primary... P filter, safety... P gasket, body or cup... P gasket, cover... P gasket kit... X inlet shroud (optional)... P mounting band... H Dust Cup Alternate style Dust Cup for Vertical Mount NOTE: If you order one of these alternate style dust cups, be sure to also order the Vacuator Valve P Alternate style Dust Cup for Horizontal Mount Quick Release Dust Cup Axial Seal Air Cleaner NOTES: 2 = Two required for proper installation 3 = Shipped with air cleaner initially 9 = Gasket Kit includes all gaskets listed ES = Extended Service HE = High Efficiency SM= Scheduled Maintenance Spring Clip & Pin Repair Kit: X (Use it to repair the P latch assembly) 54 Engine Air Cleaners, Accessories & Service Parts

57 STG Donaclone for Heavy Dust Conditions STG Service Parts Tubular Inlet Style G body, lower... P dust cup, quick release... P filter, primary - SM... P filter, primary - ES & HE... EAF5044 filter, primary... P filter, safety... P gasket, body or cup... P gasket, cover... P mounting band... H spring clip & pin... X G cover... P cover latch assembly... P dust cup... P dust cup, quick release... P dust cup, vac valve, horz... P dust cup, vac valve, vert... P filter, primary - SM... P filter, primary - ES & HE... EAF5039 filter, primary... P filter, safety... P gasket, body or cup... P gasket, cover... P gasket kit... X mounting band... H spring clip & pin... X G dust cup... P dust cup, quick release... P dust cup, vac valve, horz... P dust cup, vac valve, vert... P filter, primary - SM... P filter, primary - ES & HE... EAF5042 filter, primary... P filter, safety... P gasket, body or cup... P gasket, cover... P gasket kit... X mounting band... H NOTE: If you order one of these alternate style dust cups, be sure to also order the Vacuator Valve P Mounting Band (attached to housing) Safety Filter Safety Signal X Body Clamp Gasket (Body or Cup) Tubular Inlet Style Body Gasket (Body or Cup) Dust Cup Cup Clamp Primary Filter Gasket Washer P Wing Nut P Alternate style Dust Cup for Vertical Mount Cover Gasket Cover Alternate style Dust Cup for Horizontal Mount NOTES: 2 = Two required for proper installation 3 = Shipped with air cleaner initially 9 = Gasket Kit includes all gaskets listed ES = Extended Service HE = High Efficiency SM= Scheduled Maintenance Quick Release Dust Cup Axial Seal Air Cleaner Engine Air Cleaners, Accessories & Service Parts 55

58 SRG Donaclone for Heavy Dust Conditions SRG Donaclone Protects the Largest Engines Designed to Fight the Worst Dust Conditions Applications Allows 1700 to 4080 cfm airflow throughput per air cleaner use two air cleaners to double airflow throughput Designed for large, high horsepower off-road equipment For large engines operating in severe dust environments Air Cleaner Features Single outlet: SRG20 (1 filter) Dual outlet: SRG29 (2 filters) Very reliable! Only one critical element seal! No moving parts! Built-in Donaclone pre-cleaning tubes separate up to 95% of incoming dust to dust cup before it reaches the filter SRG air cleaners are finished with a red oxide primer, ready to be painted to match your equipment Dust cup options: - Quick-release, for manual dumping (shipped with SRG initially) - Vacuator Valve, for automatic dumping (optional replacement style) Vertical mounting Perforated inlets on all models Heavy metal rain shrouds available optionally Taps for filter service indicators on all models Outlet to engine (at rear of unit) Mounting brackets are on back edges of unit A huge double-unit SRG29, our largest engine air cleaner, protects this haul truck under severely dusty operating conditions. The SRG29 has 3 dust cups on the bottom of the unit. Unscrew wing nut to remove filter Air Inlet through perforations in sides & front of body (covered by optional rain shrouds) Quick Release dust cups Axial Seal Air Cleaner Filter Features Replacement primary filter choices: Standard life filters (for scheduled maintenance) and Donaldson Endurance extended service high efficiency filters Safety filter on all models This SRG20 (single outlet style) with rain shroud is easy to service because the access cover, which is out front, is attached to the filter. Simply unscrew the wing nut and pull the filter out horizontally. Inside, a safety filter protects the air inlet during filter changeout. 56 Engine Air Cleaners, Accessories & Service Parts

59 SRG Donaclone for Heavy Dust Conditions When spec ing an Initial Restriction SRG Air Cleaner... Airflow Air Cleaner Determine the airflow requirements of 6"H20 8"H20 Model cleaner (upper) your engine, then find the corresponding G cfm airflow in the table at right. The G restriction numbers (shown in inches of G water) indicate the approximate initial G restriction of each model air cleaner at G that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest Section with restriction will provide the longest filter Pre-Cleaner Donaclone service life. When calculating total initial restriction of the entire air intake system, portion. Tubes include the restriction caused by ducting, elbows, pre-cleaners, etc. Airflow pattern G Air in the side, through the pre-cleaner, out the end of the air Axial Seal Air Cleaner SRG Specification Illustrations SRG Specifications Body Outlet Outlet Service Service Part Diameter Diameter Length Length Clearance Width Depth Indicator Number (A) (C) (D) (F) (H) (I) (J) (K) Tap Weight in mm in mm in mm in mm in mm in mm in mm in mm lbs kg Single Outlet Models G Yes G Yes Dual Outlet Models G Yes G Yes G Yes Engine Air Cleaners, Accessories & Service Parts 57

60 Axial Seal Air Cleaner SRG Donaclone for Heavy Dust Conditions SRG20 Service Parts Safety Filter P for G model P for G model Upper Body Gasket Washer P Safety Signal Bolt (14 used) X Primary Filter Body Gasket Strips P (2 req d) P (2 req d) Gasket Lower Body Washer P P Rain Shroud Wing Nut for P Filter P (Left Side) Clip P Rain Shroud P (Right Side) Rain Shroud Gasket P (Front) P Nut Dust Cup (14 used) Clamp P Vacuator Quick Release Valve Dust Cup Gasket for P P QR Cup P G filter, primary - SM... P filter, primary - ES & HE... EAF5038 filter, primary... P Donaclone Tubes G The pre-cleaner of our SRG and STG air cleaners filter, primary - SM... P consists of a cluster of hundreds of Donaclone tubes filter, primary - ES & HE... EAF5040 positioned ahead of the primary filter. filter, primary... P Air is drawn into the tube and spun. Centrifugal force separates much of the dirt in the airstream. Dirt falls out the bottom of the tube, while the cleaned air is drawn up the through the middle of the tube, into the NOTES: primary filter for further cleaning. Using the precleaner as a first stage of filtration results in more 3 = Shipped with air cleaner initially effective engine air filtration and longer service life for ES = Extended Service the primary filter. HE = High Efficiency SM= Scheduled The Donaclone tube has no mechanical moving parts, so there s nothing to break down; it works automatically and properly whenever the engine is on. 58 Engine Air Cleaners, Accessories & Service Parts Maintenance

61 SRG Donaclone for Heavy Dust Conditions SRG29 Service Parts Bolt (25 used) Upper Body Safety Filter P for G & G models P for G model Gasket Washer P Safety Signal X Primary Filter Body Gasket Strips (4) P (2 req d) P (2 req d) Lower Body P for G Rain Shroud P (Left Side) Gasket Washer P Wing Nut for Filter P Clip P Gasket P Clamp P Nut (25 used) Quick Release Dust Cup P Gasket for Quick Release Cup P Dust Cup Vacuator Valve P Rain Shroud P (Front) Rain Shroud P (Right Side) G & G filter, primary - SM... P filter, primary - ES & HE... EAF5038 filter, primary... P G filter, primary - SM... P filter, primary - ES & HE... EAF5040 filter, primary... P NOTES: 3 = Shipped with air cleaner initially ES = Extended Service HE = High Efficiency SM= Scheduled Maintenance Axial Seal Air Cleaner Engine Air Cleaners, Accessories & Service Parts 59

62 STB Strata for Heavy Dust Conditions The All-in-One STB Strata System Air Cleaner & Pre-Cleaner In One Package Applications Allows 1050 to 1400 cfm airflow throughput per air cleaner For severe dust conditions, usually off-road applications: crawler tractors, scrapers, loaders, large agricultural tractors Horizontal installation Air Cleaner Features Air cleaner and pre-cleaner in one package (exhaust ejector, scavenge hose and clamps sold separately) Pre-cleaned dust is ejected with the engine exhaust through an aspirated muffler or exhaust ejector Airflow pattern B : air through the pre-cleaner, out the end of the air cleaner Perfect for: - turbocharged engines - intercooled engines - naturally aspirated engines Fitting for filter service indicator on all models Finished in corrosion-resistant paint Weight: 78 lbs. (35.4 kg) The STB Strata System protects heavy duty engines (like this one operating in severe dust conditions) with two-stage filtration and the convenience of aspirated dust ejection. STB Specification Illustration Axial Seal Air Cleaner Filter Features Two replacement filter choices: Standard life filter for shops that service air cleaners on scheduled maintenance (shipped with STB initially), or extended life filter for those who measure restriction to obtain full filter life Safety filter on all models provide continuous protection during primary filter changeout Replacement primary filter choices: Standard life filters (for scheduled maintenance) and Donaldson Endurance extended service high efficiency filters. Safety filter on all models See installation guidelines on page Engine Air Cleaners, Accessories & Service Parts

63 STB Strata for Heavy Dust Conditions When spec ing an Initial Restriction STB Air Cleaner... Airflow Air Cleaner Determine the airflow requirements of 6"H20 8"H20 10"H20 Model your engine, then find the corresponding B cfm airflow in the table at right. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest restriction will provide the longest filter service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. Airflow pattern B Air in through the pre-cleaner, out the end of the air cleaner (lower) portion. Pre-Cleaner Section with Strata Tubes Axial Seal Air Cleaner STB Strata System Service Parts B filter, primary - SM... P filter, primary - ES... P NOTES: 3 = Shipped with air cleaner initially ES = Extended Service SM= Scheduled Maintenance Air Cleaner Assembly Safety Filter P The STB is tapped to accept a filter service indicator. Pre-cleaner Assembly H (Hood & Clamp) Pre-cleaner Body H Pre-cleaner Body Clamp P Primary Filter Gasket Washer P Service Access Cover (Part of Air Cleaner Assembly) Gasket Washer P Engine Air Cleaners, Accessories & Service Parts 61

64 DuraLite for Light Dust Conditions Convenient DuraLite Disposables Rugged Air Cleaners for Small and/or High Pulsation Gas & Diesel Engines Disposable Air Cleaners Donaldson s DuraLite Air Cleaners are tough, nonmetallic, lightweight, self-supporting and completely disposable. They are also easy to install, durable, and reliable. They are designed to function well under high and severe pulsation conditions found in many applications, especially two- and three-cylinder engines. Vibration-resistant media is potted into molded housings of rugged ABS plastic so they don t fall apart as other designs might. Applications Can be mounted vertically or horizontally Gas and diesel engines in light to medium dust conditions Powered vehicles & equipment Mobile engines - Stepvans - Recreational vehicles - Lawn & garden tractors Stationary engines - Air compressors - Refrigeration units - Material handling equipment pumps - Gen sets - Welding equipment Marine engines - Propulsion units - Gen sets Provides variety of airflow volumes to engine: from 42 to 1295 cfm Temperature tolerance: 180 F/83 C continuous 220 F/105 C intermittent ECD Style DuraLite Air Cleaners sturdy, one-piece, disposable are designed to withstand the high pulsation of small engines such as the ones shown here. They are easy to maintain because there are no service parts! When the filter is full, simply throw it away. Air Cleaner Features No serviceable parts! Air cleaner housing and filter are one unit! Designed to withstand severe intake pulsation Economical replacement cost Self-supporting, sturdy Very reliable: only one critical seal Lightweight and compact in size Non-metallic (except B & B105003, which are galvanized steel), non-corrosive...ideal for marine applications ECB Style ECC Style Completely disposable...acceptable for normal trash pick-up (DuraLite should not be incinerated) Easily installed & maintained Minimal removal clearance needed: only 1.5" Three airflow styles available to fit virtually any engine intake configuration Various media available for specific applications: high pulsation, high humidity, etc. 62 Engine Air Cleaners, Accessories & Service Parts

65 DuraLite for Light Dust Conditions When spec ing a DuraLite Air Cleaner... Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table at right. The restriction numbers (shown in inches of water) indicate the approximate initial ECB DuraLite restriction of each model air cleaner at that cfm. If there are two air cleaner models that fit your parameters, choosing the one with the lowest restriction will provide the longest filter Airflow Pattern B Air in the side, out the end. service life. When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. Airflow Air Cleaner 4"H 2 0 6"H 2 0 8"H 2 0 Model B B B B B B B B B B B Disposable Air Cleaners ECC DuraLite ECD DuraLite Note: D has inlet holes on both ends of filter Airflow Pattern C Air in the end, out the same end Airflow Pattern D Air in the end, out the opposite end Airflow Air Cleaner 4"H 2 0 6"H 2 0 8"H 2 0 Model C C C C C C C C C C C C C C C C C C C C Airflow Air Cleaner 4"H 2 0 6"H 2 0 8"H 2 0 Model D D D D D Engine Air Cleaners, Accessories & Service Parts 63

66 DuraLite for Light Dust Conditions Disposable Air Cleaners ECB Specifications Body Outlet Outlet Part Diameter Diameter Length Length Media Number (A) (C) (D) (F) Type Weight in mm in mm in mm in mm lbs. Kg. B A B A B A B B B B B C B C B A B B B C B D ECC Specifications Body Outlet Outlet Part Diameter Diameter Length Length Media Number (A) (C) (D) (F) Type Weight in mm in mm in mm in mm lbs. Kg. C C C C C C C C C C C C C C C D C C C C C C C C C C C C C C C C C A C A C A C A Media Types: A = Standard media B = Treated to withstand higher humidity...most often used in marine applications C = Reinforced to withstand higher pulsation applications D = Designed for higher airflow/low dust applications...should NOT be used for normal engine operating environments ECB DuraLite ECC DuraLite ECD DuraLite ECD Specifications Body Outlet Outlet Part Diameter Diameter Length Length Media Number (A) (C) (D) (F) Type Weight in mm in mm in mm in mm lbs. Kg. D C D C D C D C D D Body is galvanized steel with 4" (254mm) dia. inlet on side 2 - Body is plastic with 4" (254mm) dia. inlet on side 3 - Screen inlet deters rodent infestation 4 - Has inlet holes at both ends of filter Note: D has inlet holes at both ends of filter Donaldson recommends the use of a high torque hose clamp (up to 150 lbs.-in) for DuraLite air cleaners. This clamp eliminates the need for double clamping order one for each DuraLite air cleaner. See page 80 for more information. 64 Engine Air Cleaners, Accessories & Service Parts

67 Donaldson Intake Accessories...help you solve problems and maintain your system The accessories in this catalog have been designed to solve specific problems such as excessive moisture in the air intake, leaves/debris clogging the air inlet, excessive intake system noise. Some such as filter service indicators, rubber reducers/adaptors and Vacuator Valves simply help you maintain your system more easily. Section Index Air Cleaner Mounting Bands Air Stack Extensions Aluminum Tubing Breathers Exhaust Ejectors Ejector Check Valves Filter Indicators & Gauges Hose Clamps Inlet Hoods Inlet Hood, Air Ram In-Line Moisture Skimmer In-Line Separators Moisture Eliminator Pre-Cleaner, Full View Pre-Cleaner, Donaspin Pre-Cleaner, TopSpin Rubber Elbows & Connectors T-Bolt Clamps Silicone Charge Air Connectors.. 76 Vacuator Valves Intake Accessories Donaldson TopSpin Pre-Cleaner Rubber Cobra Adapters Engine Air Cleaners, Accessories & Service Parts 65

68 Air Ram Air Ram, the 3-in-1 Intake Accessory Protects Against Moisture and Improves Airflow Performance/Fuel Economy Intake Accessories Primarily over-highway trucks For engine airflow of 700 to cfm Improves intake system airflow and fuel economy by reducing restriction; examples. At 33 mph, 53 kmh = 3.5 H20 restriction At 45-52mph, kmh = 4 H20 restriction At 60 mph, 97 kmh = 5 H20 restriction Lightweight, non-corrosive, and durable no service needed! Inlet screen prevents large debris from entering intake ducting Side louvers ensure continuous airflow to intake system Common inlet sizes fit most installations Eliminates water from air intake system at 700 cfm airflow = 90% at 800 cfm airflow = 93% at 1000 cfm airflow = 93%* * based on item H Model H High profile model mounts on inlet stack, above and behind cab Low Profile Air Ram (H001200), designed for air cleaners mounted on the side of the cab. How Air Ram Works (1) Moisture-filled air enters Air Ram. (2) Air is naturally forced against rear wall. Moisture sticks to the wall, separating from the air. (3) Moisture collects on the Air Ram wall and drains down to and out of the drain hole. (4) Virtually moisture-free air passes into air cleaner. Air Ram Inlet Hood Part Inlet Dia. (A) Height (B) Depth (C) Width (D) Number in mm in mm in mm in mm MODELS WITH LOUVERS ON SIDE H H H MODEL WITHOUT LOUVERS (LOW PROFILE) H Note: One mounting band is included with each Air Ram Installation Note All Air Ram inlet hoods MUST be installed with the screen facing forward to ensure best performance. Airflow restriction will not be reduced if the Air Ram faces sideways; but if it faces backwards, restriction does increase and adversely affects engine performance. 66 Engine Air Cleaners, Accessories & Service Parts

69 Horizontal, In-Line Moisture Skimmer Removes Water from Intake System Moisture Skimmer & Moisture Eliminator Applications Allows 600 to 1200 cfm airflow Horizontal mount in engine air intake ducting Mounting Position Features Removes over 80% of water before it can reach and damage the filter No service needed! Made of durable rubber Collected water is automatically released by Vacuator Valve Adds little or no restriction to airflow Common inlet sizes fit most installations Part CFM Inner Dia. Length Tube Stops Number (A) (B) (C) (D) in mm in mm in mm in mm X X X005901* *Angled spout Stack-Top Moisture Eliminator Prevents Water Problems in Air Intake System For cabover trucks, on/off road, mounted on top of 7" (178mm) O.D. intake stack For airflow range of 600 to 1200 cfm Over 80% water removal efficiency Includes clamp for installation X How It Works (1) Moisture-filled air enters the moisture eliminator cap. (2) Built-in, stationary vanes cause the air to spin. (3) Moisture is forced to the outside wall, where it separates from the air and collects. (4) Water drains out through the drain hole. (5) As a result, drier air (acceptable for maximum filter life and engine performance) passes to the air cleaner Intake Accessories Engine Air Cleaners, Accessories & Service Parts 67

70 In-Line Separators In-Line Separators Create 2-Stage Cleaning Great for Unexpected Heavier Dust/Water Intake Accessories When your truck is being used in heavier-than-anticipated dust or moisture conditions, you may not have to replace the entire air cleaner. The problem may be solved by adding a Donaldson in-line separator. Installing this unit on your singlestage system creates a two-stage air filtration system. This enables an over-highway vehicle, which usually sees only light dust, to be easily and economically adapted to off-road conditions, where medium to heavy dust is encountered. Applications Vertical model: On/off road, mounted on inlet tubing or cowl mounted directly to air cleaner - Compatible with engine airflows of 500 to 1500 cfm Horizontal model: On/off road, typically mounted underhood - Compatible with engine airflows of 100 to 1400 cfm Features 80% water removal efficiency 70% dust removal efficiency Horizontal model, for airflow of 100 to 1400 cfm. Mounts underhood. Vacuator Valve P Vertical model, for airflow of 500 to 1500 cfm. Mounts on stack top. How They Work (1) When moisture and/or dust-filled air enters at one end, the built-in, stationary vanes cause the air to spin. (2) This spin creates centrifugal force, which pushes all moisture and dust to the outside wall where it separates from the air. (3) Moisture and dust are thrown into the Vacuator Valve tubing, then automatically released by the Vacuator Valve. (4) Clean air (acceptable for maximum filter life and engine performance) passes to the air cleaner In-Line Separators Diameter Length Part CFM Inlet Outlet (B) (C) (D) Number Range in mm in mm in mm in mm in mm HORIZONTAL STYLE H OD OD 4 OD 102 OD H ,000 6 ID ID 6 ID 152 ID H ,400 7 ID 178 ID 7 ID 178 ID VERTICAL STYLE H ,100 6 ID 152 ID 6 ID 152 ID H ,100 7 ID 178 ID 7 ID 178 ID H ,500 8 OD 203 OD 8 ID 203 ID Lightweight aluminum construction 2 - Outer diameter 3 - Inner diameter 68 Engine Air Cleaners, Accessories & Service Parts 4

71 Mounting Bands Mounting Bands for Air Cleaners Many Sizes Designed To Fit All Donaldson Air Cleaners Durable, corrosion resistant, steel construction Fully engineered and tested to resist the adverse effects of vibration Mounting band feet are designed to ensure maximum torque pressure, continuously Gauge of steel increases as diameter of mounting band increases Bright stainless models available Bolt and nut included with mounting band Most of our air cleaners with metal housings require two mounting bands. Air Cleaner Mounting Bands A B C D E Weight Max. Bolt Torque Part inch mm inch mm inch mm inch mm inch mm lbs km lbs-ft N m Number P P P P P P P P P P H P P522439* H P P524552* H H * Bright Stainless Model Intake Accessories Engine Air Cleaners, Accessories & Service Parts 69

72 Inlet Hoods Inlet Hoods Protect Against Large Debris Ingestion Mount on Stack Top or Directly to Air Cleaner Protects engine air intake from rain, snow, birds, and other large contaminants Mounts on stack or directly to air cleaner for on-road and off-road equipment Four styles in a wide variety of sizes Installs easily with one clamp. Clamp included with hood on styles B, C, or D Looking for a Perforated Inlet Hood? Please see the ERA Air Cleaners on page 26. Intake Accessories Inlet Hood - Style A 1 Fits O.D. (A) Hood Dia. (B) Height (C) Add to Stack Rain Weight Part inch mm inch mm inch mm inch mm Mat'l Shroud? lbs kgs Number Metal No X Metal No X Metal No X Metal No X Metal No X Metal No X Metal No X Clamps must be ordered separately for this style. Inlet Hood - Style B Fits O.D. (A) Hood Dia. (B) Height (C) Add to Stack Rain Weight Part inch mm inch mm inch mm inch mm Mat'l Shroud? lbs kgs Number Plastic No H Plastic No H Plastic No H Plastic No H Engine Air Cleaners, Accessories & Service Parts

73 Inlet Hoods Inlet Hood - Style C Fits O.D. (A) Hood Dia. (B) Height (C) Add to Stack Rain Weight Part inch mm inch mm inch mm inch mm Mat'l Shroud? lbs kgs Number Plastic No H Plastic No H Plastic Yes H Plastic No H Plastic Yes H Plastic No H Plastic Yes H Plastic No H Plastic Yes H Plastic Yes H Plastic Yes H Plastic Yes H Bright No H Bright Yes H Bright No H Bright No H Plastic Yes H Bright Yes H Plastic Yes H Bright Yes H Intake Accessories Inlet Hood - Style D Fits O.D. (A) Hood Dia. (B) Height (C) Add to Stack Rain Weight Part inch mm inch mm inch mm inch mm Mat'l Shroud? lbs kgs Number Metal No H Metal No H Metal No H Metal Yes H Metal No H Engine Air Cleaners, Accessories & Service Parts 71

74 Filter Indicators & Gauges Filter Service Indicators Filter Service Indicators Mount on the Air Cleaner, in the Ducting, or Remotely Intake Accessories Use a Filter Service Indicator for Maximum Filter Life Replacing filters based on restriction readings can reduce your maintenance costs significantly. Visual inspection of air filters is not adequate and should not dictate service life. Filters that appear very dirty may still contain a great amount of service life. Over-servicing and excessive handling of the filter can result in serious consequences: filter damage, improper installation, intake contamination from ambient dust, and/or increased service cost, time and material. In contrast, filter service based on restriction readings can enable you to obtain the longest life possible from the filter, and the best engine protection. Restriction Readings, Where & When Restriction readings are normally taken at the air cleaner on the clean side of the air filter element. If the air cleaner does not have a restriction tap, readings can be taken anywhere in the system between the Air Cleaner Inlet Service Indicator Mounted on Clean Air Outlet Filter service indicators are very effective when mounted on the outlet tube of the air cleaner, as is The Informer above. This gives the operator constant & accurate visibility of filter life. Engine Manufacturers Recommended Restriction Limits Shown in Inches of Water & kilopascals Engine Maker Diesel, Naturally Diesel, Turbo Compressed Aspirated Charged Natural Gas Detroit Diesel 25" / 6.2 kpa 20" / 5 kpa 20" / 5 kpa Cummins 20" / 5 kpa 25" / 6.2 kpa 15" / 3.7 kpa Caterpillar 30" / 7.5 kpa 30" / 7.5 kpa 15" / 3.7 kpa Mack E7: 20"/ 5 kpa E9: 25"/ 6.2 kpa Navistar 30" / 7.5 kpa Volvo 30" / 7.5 kpa Please note that these figure are general guidelines. Restriction limits on specific engine models may vary. Consult your engine manufacturer for definite figures. air cleaner and the engine. To measure restriction of a naturally aspirated diesel engine, the reading is taken at full-governed RPM with no load. Two methods are used to measure the restriction of turbo-charged engines. The first method is to take the reading with the truck on a dynamometer under full load. This result is actual restriction. A locking step gauge is the other method. This popular method will give actual, onthe-road peak readings. Maximum Restriction Limits for Engines Maximum allowable restriction limits are set by the engine manufacturers. If your maximum limit is unknown, contact your engine manufacturer for the maximum limits. Maximum levels are measured at high idle with no load for naturally aspirated and super-charged diesel engines. Turbocharged diesel, gasoline and carbureted engines are measured at full load with a wide open throttle. Choose Restriction Measurement Tools that Best Fit Your Applications Donaldson offers a variety of restriction measuring devices that help you get maximum filter utilization. All measure restriction in inches of water vacuum. All are resistant to vibration, breakage, weather, corrosion, dust and dirt to assure reliable filter restriction readings. For continuous reading devices that show how much life is left in the filter: The Informer Service Gauge for Instrument Panel For go/no-go restriction readings on heavy-duty vehicles: ServiSignal Visual Restriction Indicator Electrical Indicator SafetySignal for Safety Elements For in-field restriction readings on light and medium-duty vehicles: In-Field Service Gauge Kit Descriptions and part numbers are detailed on the following pages. 72 Engine Air Cleaners, Accessories & Service Parts

75 Filter Indicators & Gauges The lnformer for Graduated, Continuous Readings The Informer, when mounted on the air cleaner or the dashboard, provides a continuous reading whether the engine is running or is shut down. Reset button is on top. Kit includes full installation instructions and a P safety filter fitting. For remote mounting, order a P flange and a P elbow. The lnformer Restriction Gauge Kit (guage Limit Only & fitting) 20" H 2 0/5 kpa X X " H 2 0/6.2 kpa X X " H 2 0/7.5 kpa X X The Mini-lnformer for Light & Medium Trucks The Mini-Informer restriction gauge is designed to mount in the plastic air cleaners of passenger cars, light trucks, and sport utility vehicles. It s an accurate, durable, easy-to-read go/no go style indicator, smaller than the original Informer. Through the clear window, a green flag shows when air filter restriction is below the service point. When the restriction reaches its limits, an orange flag imprinted with change filter pops up. The Mini-Informer mounts in the air cleaner ducting in a rubber grommet. Choose the model with the pre-set restriction limit that matches your engine manufacturer s recommended restriction maximum. The Mini-lnformer Restriction Gauge & Guage Limit Grommet Only ServiSignal Mini Indicator Small enough to fit just about anywhere (only 1.66" high), the Donaldson ServiSignal shows a highly visible, bright red flag in the fullview window when restriction limit is reached. Resets manually via top button after air cleaner service. Kit includes 1/8" NPT threaded brass fitting for mounting on the air cleaner. For remote mount, also order P flange. Hoses not included. The ServiSignal Mini Indicator Restriction Gauge Kit (guage Limit Only & fitting) 15" H 2 0/ 3.7 kpa X X " H 2 0/ 5 kpa X X " H 2 0/ 6.2 kpa X X " H 2 0/ 7.5 kpa X X Intake Accessories 20" H 2 0/5 kpa X " H 2 0/6.2 kpa X X " H 2 0/7.5 kpa X Grommet Hand tighten filter service indicators (30-40 lbs./inch maximum). Engine Air Cleaners, Accessories & Service Parts 73

76 Filter Indicators & Gauges Intake Accessories Visual Restriction Indicator The Donaldson standard restriction indicator can be mounted directly on the air cleaner or remotely on the instrument panel or firewall. When restriction limit is reached and filter service is needed, easilyvisible, bright red shows through the full-view window. After the filter is serviced, reset via rubber button on top. For remote mount, also order a flange, P Hoses not included. Visual Restriction Indicator Restriction Gauge Kit (guage Limit Only & fitting) 15" H 2 0/ 3.7 kpa X X " H 2 0/ 5 kpa X X " H 2 0/ 6.2 kpa X X " H 2 0/ 7.5 kpa X X Electrical Indicator Connects to Light, Buzzer, or Computer Our electrical indicator is designed for a variety of on- and off-highway applications within operating temperatures of -40 F to +212 F (- 40 C to +100 C). When restriction level reaches the maximum recommended limit, an electrical signal activates a light, a buzzer, or a computer, as you choose. The indicator automatically resets itself after the filter is serviced Volts. Maximum load: 6 watts (light or buzzer). Contacts have no polarity. Switch contacts are normally in the open position. Quick connectors and light, buzzer, or computer must be purchased separately. Electrical Indicator Restriction Limit Electrical Indicator 5" H 2 0/ 3.7 kpa X " H 2 0/ 5.0 kpa X " H 2 0/ 6.2 kpa X " H 2 0/ 7.5 kpa X SafetySignal Wing Nut Indicator for Safety Filter The Donaldson SafetySignal service indicator replaces the wing nut on the safety filter and constantly monitors air restriction. When service is required, it locks red. The SafetySignal requires no special fittings or adapters. Donaldson safety filters are designed to last through multiple primary filter change outs. The SafetySignal helps save time and money by preventing over-servicing. SafetySignal Order Numbers PART NO.: X For Air Cleaners: FTG 13" & 15", FHG12" & 14", FVG16" Fits Bolt: 7/16" - 20 UNF Washer included: P PART NO.: X For Air Cleaners: FTG11 Fits Bolt: 7/16" - 20 UNF Washer included: P PART NO.: X For Air Cleaners: FVG14-16", STG12-16" & All SRG models Fits Bolt: 1/2" - 13 UNC Washer included: P Hand tighten filter service indicators (30-40 lbs./inch maximum). 74 Engine Air Cleaners, Accessories & Service Parts

77 Filter Indicators & Gauges Service Gauge for Instrument Panel ln-field Service Gauge Kit Equipped with three feet of vacuum hose to test the air cleaner restriction in the field. Sturdy, compact plastic case, measuring only 6" x 7.25" x 2.25", stores easily. Gauge reads in inches of water vacuum, up to 25" H20/ 6.2 kpa. Full instructions included. Order kit # X Restriction Tap Sleeve Install this sleeve in your intake system to convert from scheduled maintenance to more economical restriction maintenance practices. Restriction Tap Sleeves Fits Pipe O.D. Part Number Continuously reads restriction in inches of water vacuum when engine is in operation and installs conveniently on instrument panel or wherever operator can easily see the dial. Mount into a 2-5/8" diameter hole. Kit includes full installation instructions, a P safety filter fitting, clamp and nuts for dash mounting. Hoses not included. Service Gauge Restriction Limit Gauge Kit 30" H 2 0/ 7.5 kpa X " H 2 0/ 15 kpa X Water Manometer Kit The Donaldson water manometer kit includes the manometer (flexible tubing), green dye, and full instructions. Magnets conveniently hold top and bottom ends of manometer to side of equipment or vehicle. Special shut-off valve eliminates the need to empty water after use. Order No. P " / 127mm P " / 152mm P " / 178mm P Restriction Tap Fittings Part No. P Male threads both ends 1/8"-27 thread.44" (11mm) hex nut Internal sintered bronze safety filter Part No. P Female threads on one end, male threads on opposite end 1/8"-27 thread Internal sintered bronze safety filter Intake Accessories Restriction Indicator Fitting.55" (14mm) Part No. P /8"-27 threads 90º elbow with threaded end.81" (21mm) 1/8"-27 NPT.21" (5mm) Min. I.D. Engine Air Cleaners, Accessories & Service Parts 75

78 Charge Air Connectors Silicone Charge Air Connectors Isolate Intake Piping Vibration Our three styles of charge air connectors are designed to ease connections in air intake system piping: they compensate for slight misalignment and isolate vibration between hose connections. The silicone elastomer material resists chemicals, steam, ozone, coolants and aging conditions normally found in any engine operating environment. Hump Hose Connector 4-Ply Bellows Fiberglass Connector/Sleeve Intake Accessories All three charge air connectors are for installation on the pressure side with maximum operating temperatures up to 500ºF (260ºC.) They are orange in color to be easily identifiable as tolerant of high temperatures, and carry a one year warranty. Use the illustration as a guide for installing your charge air connector. For proper installation, use Donaldson Constant Torque clamps (see page 80) to retain clamp load. Torque to lbs-in. Connectors/Sleeves Inner Dia. Length Part in mm in mm Number P P P P P P P P P P P P P Hump Hose Connectors Inner Dia. Length Part in mm in mm Number P P P Ply Bellows Inner Dia. Length No. of Part in mm in mm Rings Number P P P P P P Engine Air Cleaners, Accessories & Service Parts

79 Rubber Products These flexible rubber adapters and elbows have smooth radii and inside surfaces to minimize flow resistance within the air intake system. These rubber products are heavy-duty! Larger elbows (5"/125mm) are ribbed or compounded for added strength and durability. All Donaldson rubber products meet ASTM standards. Resist tears, punctures and vacuum collapse Absorb vibration Reduce intake noise levels under severe conditions Material: EPDM rubber construction Temperature range: -40 F (-40 C) to +212 F (+100 C) Application tip: A minimum 1½" of metal piping should be inserted into the rubber fitting. 90º Rubber Elbows & Reducing Elbows 90 Elbows Inner Dia. (A) Center Height (B) Radius (R) Part in mm in mm in mm Number P P P P P P P P P P P P P Intake Accessories 90 Elbow Reducers Inner Dia. (A) Inner Dia. (B) Center Height (C) Radius (R) Part in mm in mm in mm in mm Number P P P P P P P P Engine Air Cleaners, Accessories & Service Parts 77

80 Rubber Products 45º Rubber Elbows, Reducing Elbows and Hump Reducers Intake Accessories 45 Elbow Reducers Inner Dia. (A) Inner Dia. (B) Center Height (C) Radius (R) Part in mm in mm in mm in mm Number P P Use clamp size for nominal 5 (127mm) I.D. each end. Rubber Hump Reducers 45 Elbows Inner Dia. (A) Inner Dia. (B) Length (C) Part in mm in mm in mm Number P P P P P P P P P P P P P P P P P P P P P Inner Dia. (A) Radius (R) Part in mm in mm Number P P P P P P P P P P P P P Engine Air Cleaners, Accessories & Service Parts

81 Rubber Products Rubber Straight Humps, Reducers & Cobra Adapters Rubber Straight Humps Inner Dia. (A) Length (B) Part in mm in mm Number P P P P P P P P P P Rubber Reducers Inner Dia. (A) Inner Dia. (B) Length (C) Part in mm in mm in mm Number P P P P P Intake Accessories 90º Cobra Adapters Inner Dia. (A) Inner Dia. (B) Length (C) (D) Part in mm in mm in mm in mm Number P P P P P B D A C Engine Air Cleaners, Accessories & Service Parts 79

82 Hose & T-Bolt Clamps Worm-Drive Hose Clamps Versatile clamps for wide size range of hose connections Made of strong, durable, noncorrosive stainless steel Inside of clamp is lined so that hose doesn t bulge through clamp holes Narrow band enables easy installation in confined areas Intake Accessories Lined Hose Clamp ---- Min. to Max. Size --- Part inch mm Number 9/16-13/ P /16-15/ P /16-1-1/ P /16-1-1/ P /16-1-3/ P /16-1-1/ P /16-2-1/ P / P /16-3-3/ P /16-4-1/ P /16-5-1/ P Recommended application up to 40 lbs-in torque Donaldson lined hose clamps seal silicone and other soft hoses without damage. The inner liner extends under the perforations to protect the hose and prevents extrusions through the wormgear perforations. Constant Torque Clamp --- Min. to Max. Size --- Part inch mm Number 2-1/4-3-1/ P /4-3-5/ P /4-4-1/ P /4-4-5/ P /4-5-1/ P Recommended application up to 90 lbs-in torque Donaldson Constant Torque lined clamps are the best choice for systems where clamps cannot be retightened and have difficult access. Perfect for applications requiring higher torque, large diameters, temperature extremes, or where expansions and contractions within the system are common. This clamp is a good choice for critical coolant and charge-air connections. High Torque Clamp ---- Min. to Max. Size ---- Part inch mm Number 4-1/4-5-1/ P /4-6-1/ P /4-7-1/ P /4-8-1/ P /4-9-1/ P /4-11-1/ P Recommended application up to 150 lbs-in torque This EXTRA heavy-duty clamp ensures total protection against leakage...eliminates the need for double clamping. T-Bolt Clamps T-Bolt Clamp Nominal Min. to Max. Size Part I.D. 1 inch mm Number P P P P P P P P P P P P P Initial torque on lined hose clamp should be P lbs-in. If retorquing is required, limit to 20 lbs-in. 1 - Nominal I.D. dimension, shown in inches, corresponds to I.D. dimension of rubber part being clamped. 80 Engine Air Cleaners, Accessories & Service Parts

83 Vacuator Valves Replacement Vacuator Valves Replace Damaged or Missing VacValves Immediately! The Vacuator Valve, standard on the majority of Donaldson air cleaners, is an important part of the functionality of the air cleaner. It is an integral part of the pre-cleaning stage on two-stage air cleaners. P P P P P The dust cup, where pre-cleaned dust is collected, is normally under a slight vacuum when the engine is running. The normal engine pulsing of the vacuum causes the Vacuator Valve to open and close. This action automatically expels any collected dust and water. The Vacuator Valve also unloads when the engine is stopped. Application Notes For proper operation, the Vacuator Valve should be located at the lowest point on the air cleaner or dust cup pointing down. Never paint the Vacuator Valve. Solvents and chemicals will shorten the usable life. If the Vacuator Valve is torn, shredded or turned inside out, its durometer may be too soft for the application. Choose a model with a harder durometer (higher number). Conversely, if the Vacuator Valve doesn t empty itself properly, the durometer may be too hard. Choose one with a softer durometer (lower number.) The Donaldson Vacuator Valve, also known as VacValve, is made in a variety of sizes and shapes to fit various applications. The Donaldson part number is molded into each part for easy identification. Vacuator Valves P P Part Diameter Durometer Number in mm Used on Air Cleaner Styles P P P FRG 10", 12", 14"and 16" FHG 10", 12", 14" and 16", FTG, FWA 5-16", FWG 4"-16", SRG P FRG18", FHG08, FVG P FHG 6-8",High Pulsation Models P FHG 6-8", SBG 14-16", SDG, STG 12-16" P ERA, EBA, EBB, ECG P FPG 6"and 8", FRG 5-9", 11", FHG 5", FWG, FWA, In-Line Water Separators & Moisture Skimmers P FPG 4" -5", FHG P EPG 11", 13", 15" P FRG 10", 13", and 15" Intake Accessories For the longest filter service life, replace damaged or missing Vacuator Valves immediately! If your valve is cracked, torn, remains open or is missing, dust particles that are normally expelled can deposit themselves onto the filter and will shorten air filter service life. Replace it! Cracked? Open? Torn? Missing? Engine Air Cleaners, Accessories & Service Parts 81

84 Exhaust Ejectors A Donaldson exhaust ejector mounts as a stack at the end of exhaust system (stack caps or extension tubes may be added). The ejector is used with a Donaldson Donaspin pre-cleaner or Strata system typically used in offhighway equipment to extend air filter life. To fit your space and design requirements, three exhaust ejector styles are available. All are constructed of heavygauge, aluminized steel. Select the appropriate ejector by the intake airflow (CFM) of your engine. How It Works Donaspin Pre-Cleaner Cleaned Air Intake Air Exhaust Air Ejector Silicone Hose Scavenge Line Standard Style The Donaspin pre-cleaner uses a spinning motion of the airstream to force dirt and debris to the outside wall of the pre-cleaner body. The dirt and debris are forced to the bottom of the pre-cleaner and expelled by the secondary airflow developed by the ejector. Intake Accessories Expanded I.D. End Simplifies installation - requires less parts to install No need for separate connector! Fits over most standard muffler outlet tubes Adds only 4" (102 mm) to 8" (203 mm) H20 (.3" to.6" Hg.) to exhaust backpressure Standard Can be used with any pre-cleaner style Adds only 4" (102 mm) to 8" (203 mm) H20 (.3" to.6" Hg.) to exhaust backpressure Expanded I.D. End Style Compact Used primarily on agricultural equipment Adds 10" (254 mm) to 15" (381 mm) H20 (.75" to 1.1" Hg.) to exhaust backpressure Compact Style Expanded End Style Engine Scavenge Ejector Exhaust Part Intake -- Inlet I.D. -- Tube O.D. --- Length --- Flow Rate (CFM) Number CFM inch mm inch mm inch mm Min.1 Max.2 H H H EXPANDED STYLE INSTALLATION Ejector MaxGrip Clamp Muffler Outlet End 82 Engine Air Cleaners, Accessories & Service Parts

85 Exhaust Ejectors & Check Valves Standard Style Engine Scavenge Ejector Exhaust Part Intake -- Inlet I.D. -- Tube O.D. --- Length --- Flow Rate (CFM) Number CFM inch mm inch mm inch mm Min.1 Max.2 H H H H H H Compact Style Engine Scavenge Ejector Exhaust Part Intake -- Inlet I.D. -- Tube O.D. --- Length --- Flow Rate (CFM) Number CFM inch mm inch mm inch mm Min.1 Max.2 H H H H H STANDARD OR COMPACT INSTALLATION Ejector MaxGrip Clamp O.D. Connector MaxGrip Clamp Muffler Outlet End 1 - Minimum exhaust flow based on 20" of water dead head vacuum 2 - Maximum exhaust flow based on 40" of water dead head vacuum 3 - Use 3-ply Silicone Scavenge Hose (1.50"I.D., 3 ft. length) P and Lined Hose Clamp P Use 3-ply Silicone Scavenge Hose (2.00" I.D., 3 ft. length) P and Lined Hose Clamp P Use 3-ply Silicone Scavenge Hose (1.25" I.D., 3 ft. length) P and Lined Hose Clamp P Exhaust Gas Temperature of 900 F assumed Ejector Check Valve Prevents Exhaust Backflow The exhaust ejector check valve prevents backflow of damaging exhaust gases by way of an internal hinge flap. Add an ejector check valve when configuring the intake system to expel filtered contaminant through the exhaust system. Mounts horizontally (see installation diagrams) Durable, non-corrosive metal construction No servicing required Check Valve Installation The illustrations are side views of two-stage air cleaners, showing the position of the check valve. A 3" (76mm) inner diameter rubber reducing elbow or hump reducer is required for installation. See pages for options. Installation on Cyclopac Intake Accessories H Installation on Donaclone H Engine Air Cleaners, Accessories & Service Parts 83

86 Donaspin Pre-Cleaner Extends Filter Life in Extremely Heavy Dust Conditions The Donaspin Pre-Cleaner extends the life your air filter by removing up to 90% of the dirt and contaminant before it reaches the filter and ejecting it automatically via the exhaust. (See previous page for exhaust ejectors.) How It Works Donaspin is designed especially for equipment operating in very heavy dust/debris environments. Intake Accessories Application Vehicles: agricultural equipment, construction and waste haul vehicles For engine airflows of 305 to 800 cfm Recommended mounting: on top of the air inlet stack Features Built-in louvers spin air to separate up to 90% of incoming dirt and debris from the air intake system Works as part of a scavenged flow system to continuously expel precleaned contaminants through the exhaust flow Durable, corrosion-resistant steel construction High efficiency with low restriction No maintenance! Self-cleaning! No moving parts! Mounting clamp is included The Donaspin installed on this combine removes most of the incoming dirt, then directs the contaminant out of the system with the exhaust gases. To create a scavenged flow system, combine the Donaspin with a Donaldson exhaust ejector and ejector check valve. Donaspin Pre-Cleaner Rated Airflow Approx A B (I.D.) C D E F 5" H20 Weight Part in mm in mm in mm in mm in mm in mm Added lbs kgs Number H H H H Engine Air Cleaners, Accessories & Service Parts

87 Stack Extensions, Intake Tubing & Breathers Air Stack Extensions Helps Extend Filter Life For on-road and off-road trucks Helps extend filter life by elevating air inlet away from heavy dust concentrations and engine exhaust Installs easily and quickly with one clamp, which is included with unit Durable, corrosion-resistant steel construction Breathers Air Stack Extension (A - O.D.) (B) (C) Part in mm in mm in mm Number X X X H H Intake Tubing 16 gauge aluminum, unless footnoted 10 ft. (3m) length Intake Tubing -- O.D. -- Part in mm Number P P P P P P P P gauge Intake Accessories As sealed machinery operates, its internal air heats and expands; later, this air cools and contracts. To allow hot air out and cool air in safely, use a Donaldson breather filter. These handy, spin-on filters use sturdy oil-wetted filter media that resists damage from vibration. Designed for engines, air compressors, crankcases, transmissions, gearcases, air cylinders, air presses, hydraulic reservoirs Mount either vertically or horizontally Mesh filter can be removed, cleaned, and reused Part ---- A B C D E ---- Number in mm in mm in mm in mm STYLE A S /4" NPT S /2" NPT S /4" NPT S " NPT S " NPT STYLE B S n/a Style A Style B Engine Air Cleaners, Accessories & Service Parts 85

88 TopSpin Pre-Cleaner It s Clear...The Donaldson TopSpin Pre-Cleaner Can Maximize Your Intake System Extends Filter Life in Extremely Heavy Dust Conditions Donaldson TopSpin will extend primary air filter life, boost system efficiency and extend engine life! The see-through unit lets you view Donaldson TopSpin in operation. Features Separates up to 85% of incoming contaminant per ISO 5011/SAE J726 Greatly extends air filter life Reduces air filter usage Lowers cost per operating hour Automatically ejects mixed debris Separates more than 99% of 20 micron and above particles Donaldson TopSpin mounted on a grader. The aerodynamically designed TopSpin is made of a lightweight, durable, noncorroding material which makes it tolerant to all weather and operating conditions. Intake Accessories Operates at a lower RPM Less noise Longer bearing life Lower restriction Self-cleaning/self-scavenging No maintenance to clean bowl No exhaust ejector required Easy installation Quick installation One clamp to tighten No wires or power requirements More than 99% of contaminant 20 micron and larger is expelled Dual mounted bearings More robust design Extends bearing life Lighter Weight Lighter than competitive pre-cleaners Lighter than Donaldson full-view pre-cleaner Incoming dirty air Application For engine airflows of 80 to 1500 cfm. Primarily used in medium to heavy dust environments. Great for off-road vehicles & equipment from crawler tractors to farm tractors to skid steer loaders. Recommended mounting: on top of the engine intake stack. Pre-cleaned air entering the intake system TopSpin pre-cleaners are protected internationally by patents, trademarks, and design registrations, both issued and pending. 86 Engine Air Cleaners, Accessories & Service Parts

89 TopSpin Pre-Cleaner Performance Curves Test conducted per ISO 5011/SAE J726. Performance test results are an average from testing several units. Restriction Added (inches of H2O) Flow (m3/min) H H H H Flow (SCFM) Restriction Added (kpa) Restriction Added (inches of H2O) Flow (m3/min) H H H H H H H H H Flow (SCFM) Restriction Added (kpa) Dimensional Specifications Donaldson TopSpin can be mounted horizontally or vertically. Installation instructions, stainless clamp and warranty are included. Operating temperature range: -40ºF to 180ºF (-40ºC to 82ºC) TopSpin Pre-Cleaner Outlet Overall Body I.D. (C) Height (A) Dia. (B) Part Weight in mm in mm in mm Number lbs. kg H H H H H H H COMING SOON! H H H H H H Intake Accessories Cross reference from a full view pre-cleaner to a TopSpin pre-cleaner is on page Engine Air Cleaners, Accessories & Service Parts 87

90 Full-View Pre-Cleaner Full-View Pre-Cleaner Helps Extend Filter Life on Agricultural & Construction Equipment Intake Accessories STOP! Donaldson has a new pre-cleaner called TopSpin. Before you consider replacing your full-view pre-cleaner with another one, check out the TopSpin models on the previous two pages. Full-View TopSpin Pre-Cleaner Pre-Cleaner H H H H H H H H H H H H H H H H H H H H H H H H H H Full-View Pre-Cleaners Specifications Inlet (ID/OD) Entire Max A B C D E ---- Weight F.V. Pre- Replacement airflow in mm in mm in mm in mm in mm lbs kg Cleaner Cover Bowl CFM H P P H P P H P P H P P H P P H P P H P P H P P H P P H P P H P P H P P H P P H P P H P P Heavy Duty Option Features Recommended mounting: on top of the engine intake stack Centrifugal force in bowl separates up to 75% of incoming dust before it enters the engine air intake system Low maintenance! Durable, lightweight, noncorrosive construction Full-view plastic bowl lets operator easily see when service is needed One-bolt cover retention for service when dirt reaches the level of the arrow, remove top nut and plastic body then empty no tools required Mounting clamp included Cover Bowl: Transparent Plastic Base: Opaque Plastic 88 Engine Air Cleaners, Accessories & Service Parts

91 Service Parts by Air Cleaner Model Number Service Parts by Air Cleaner Model When You Know The Air Cleaner Model Number But Not The Style The parts in this section are listed by air cleaner model number, in alpha/numeric order. If you know the model number of your air cleaner (for instance, G110206), but not the style (ie: EPG, or ERA, or STG), this section will help you find service parts quickly and easily. NOTES: Our one-piece, DuraLite disposable air cleaners are not in this section because they have no service parts. For dimensional and exploded view drawings of the air cleaners, refer to either the radial seal or axial seal air cleaners sections. FOOTNOTES: 1 = Filter is treated with chemical for carbon resistance and is not cleanable 2 = Two required for proper installation 3 = Shipped with air cleaner initially 4 = Safety filter is designed to fit this air cleaner, but was not originally shipped with it (note that adding a safety filter will decrease the maximum airflow throughput) 5 = Also requires access cover P = Access cover is attached to filter 7 = Included with each replacement filter 8 = Cover assembly includes latches but no Vacuator Valve 9 = Gasket Kit includes all gaskets listed 10 = Includes body, hood and clamps FILTER DESCRIPTIONS: ES = Extended Service HE = High Efficiency SM= Scheduled Maintenance Service Parts by Air Cleaner Model Engine Air Cleaners, Accessories & Service Parts 89

92 Service Parts by Air Cleaner Model Number Air Cleaner Part No./Style Air Cleaner Part No./Style Air Cleaner Part No./Style Description Service Part No. Description Service Part No. Description Service Part No. Service Parts by Air Cleaner Model A EBA KPII filter, primary... P filter, primary - ES & HE... EAF5025 filter, primary, treated... P ,3 mounting band... P nut, plastic... P retaining ring... P Vacuator Valve... P A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P A EBA KPI filter, primary... P filter, primary - ES & HE... EAF5024 filter, primary, treated... P gasket, cover... P mounting band... P nut, plastic... P retaining ring... P Vacuator Valve... P A EBA KPII filter, primary... P filter, primary - ES & HE... EAF5024 filter, primary, treated... P ,3 gasket, cover... P mounting band... P nut, plastic... P retaining ring... P Vacuator Valve... P A ERA Style 2 bolt... P cover... P filter, primary... P filter, primary - ES & HE... EAF5100 gasket, cover... P mounting band, bright... P nut, metal... P retaining ring... P Vacuator Valve... P A ERA Style 1 bolt... P cover, perforated, low... P filter, primary... P filter, primary - ES & HE... EAF5100 gasket, cover... P mounting band, bright... P nut, metal... P retaining ring... P Vacuator Valve... P A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P A EBA KPII filter, primary... P filter, primary - ES & HE... EAF5026 gasket, cover... P mounting band... P nut, plastic... P retaining ring... P Vacuator Valve... P A ERA Style 1 bolt... P cover, perforated... P filter, primary... P filter, primary - ES & HE... EAF5101 gasket, cover... P mounting band, bright... P nut, metal... P retaining ring... P Vacuator Valve... P A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P A ERA Style 2 bolt... P cover... P filter, primary... P gasket, cover... P mounting band, black... P nut, plastic... P retaining ring... P Vacuator Valve... P B EBB filter, primary - SM... P filter, primary - ES & HE... EAF5028 filter, primary... P mounting band... H B EBB filter, primary - SM... P filter, primary - ES & HE... EAF5015 filter, primary... P mounting band... H B EBB filter, primary - SM... P filter, primary - ES & HE... EAF5099 filter, primary... P ,6 mounting band... H B STB pre-cleaner assembly... H pre-cleaner body... H clamp, pre-cleaner body... P filter, primary - SM... P filter, primary - ES... P filter, safety... P gasket washer... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FRG Style A clamp... P cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P G FRG Style A clamp... P cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P Engine Air Cleaners, Accessories & Service Parts

93 Service Parts by Air Cleaner Model Number Air Cleaner Part No./Style Air Cleaner Part No./Style Air Cleaner Part No./Style Description Service Part No. Description Service Part No. Description Service Part No. G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FRG Style A clamp... P cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P G FRG Style A clamp... P cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P clamp... P G FRG Style A cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P clamp... P G FRG Style A cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P G FPG cover... P filter, primary... P filter, safety... P latch... P Vacuator Valve... P clamp... P G FRG Style A cover... P filter, primary... P filter, safety... P mounting band... P Vacuator Valve... P clamp... P G FRG Style A cover... P filter, primary... P filter, safety (optional)... P mounting band... P Vacuator Valve... P G ECG KPII filter, primary, no cover, treated... P ,3 mounting band... P nuts, plastic... P retaining ring... P G ECG KPI filter, primary, no cover... P filter, primary, no cover, treated... P filter, primary, attached cover... P spring latch replacement kit... X G FRG Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G FRG Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P o-ring... P Vacuator Valve... P G FRG Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety (optional)... P mounting band... P o-ring... P Vacuator Valve... P G EPG cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5067 filter, safety... P thumb screw... P Vacuator Valve... P G EPG cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5067 filter, safety... P thumb screw... P Vacuator Valve... P G FRG Style B filter, primary... P filter, safety... P cover... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G FRG Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P Service Parts by Air Cleaner Model Engine Air Cleaners, Accessories & Service Parts 91

94 Service Parts by Air Cleaner Model Number Air Cleaner Part No./Style Air Cleaner Part No./Style Air Cleaner Part No./Style Description Service Part No. Description Service Part No. Description Service Part No. Service Parts by Air Cleaner Model G ECG KPI filter, primary, no cover, treated... P ,3 gasket, cover... P mounting band... P nuts, plastic... P retaining ring... P G ECG KPI cover... P filter, primary, no cover... P ,5 filter, primary, no cover - ES & HE EAF5029 filter, primary, no cover, treated... P filter, primary, attached cover - ES & HE... EAF5047 filter, primary, attached cover... P gasket, cover... P spring latch replacement kit... X G ECG KPI cover... P filter, primary, attached cover - ES & HE... EAF5053 filter, primary, attached cover... P filter, primary, no cover, treated... P ,3 gasket, cover... P spring latch replacement kit... X G ECG KPI cover... P filter, primary, no cover... P ,5 filter, primary, no cover - ES & HE EAF5029 filter, primary, attached cover... P filter, primary, attached cover - ES & HE... EAF5047 gasket, cover... P spring latch replacement kit... X G ECG KPI filter, primary... P filter, primary, no cover - ES & HE EAF5029 filter, primary,... P ,6 filter, primary, attached cover - ES & HE... EAF5047 filter, primary, treated... P gasket, cover... P spring latch replacement kit... X G ECG KPI filter, primary, attached cover - ES & HE... EAF5053 filter, primary, attached cover... P ,6 filter, primary, attached black cover... P ,6 filter, primary, no cover, treated... P gasket, cover... P spring latch replacement kit... X G STG-TUB body, lower... P dust cup, quick release... P filter, primary - SM... P filter, primary - ES & HE... EAF5044 filter, primary... P filter, safety... P gasket, body or cup... P gasket, cover... P gasket washer... P mounting band... H SafetySignal indicator... X spring clip & pin... X wing nut... P G FRG Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P mounting band... H o-ring... P Vacuator Valve... P G FRG Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety (optional)... P mounting band... H o-ring... P Vacuator Valve... P G EPG cover... P fastener kit... X filter, primary... P filter, safety... P thumb screw... P Vacuator Valve... P G EPG cover... P fastener kit... X filter, primary... P filter, safety... P thumb screw... P Vacuator Valve... P G FRG Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G FRG Style B cover... P filter, primary... P filter, safety... P gasket, cover... P latch... P mounting band... P Vacuator Valve... P G ECG KPI filter, primary, no cover... P filter, primary, no cover - ES & HE EAF5027 gasket, cover... P mounting band... P nuts, plastic... P retaining ring... P G STG-PER body, lower... P clamp, cup... P cover latch assembly... P dust cup... P filter, primary - SM... P filter, primary - ES & HE... EAF5041 filter, primary... P filter, safety... P gasket kit... X gasket washer... P gasket, body or cup... P gasket, cover... P inlet shroud... P mounting band... H SafetySignal indicator... X spring clip & pin... X wing nut... P G FVG filter, primary - SM... P filter, primary - ES & HE... EAF5043 filter, primary... P filter, safety... P gasket washer... P mounting band... H pin... P retainer... P SafetySignal indicator... X Vacuator Valve... P wing nut... P G STG-TUB body, lower... P cover latch assembly... P dust cup... P filter, primary - SM... P filter, primary - ES & HE... EAF5041 filter, primary... P filter, safety... P gasket kit... X gasket washer... P gasket, body or cup... P gasket, cover... P mounting band... H SafetySignal indicator... X spring clip & pin... X wing nut... P G FRG Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P mounting band... H o-ring... P Vacuator Valve... P Engine Air Cleaners, Accessories & Service Parts

95 Service Parts by Air Cleaner Model Number Air Cleaner Part No./Style Air Cleaner Part No./Style Air Cleaner Part No./Style Description Service Part No. Description Service Part No. Description Service Part No. G FRG Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety (optional)... P mounting band... H o-ring... P Vacuator Valve... P G EPG cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5069 filter, safety... P thumb screw... P Vacuator Valve... P G EPG cover... P fastener kit... X filter, primary - SM... P filter, primary - ES & HE... EAF5069 filter, safety... P thumb screw... P Vacuator Valve... P G FRG Style B cover... P filter, primary... P filter, safety... P latch... P mounting band... P Vacuator Valve... P G STG-PER body, lower... P cover... P clamp, body... P clamp, cup... P cover latch assembly... P dust cup, quick release... P dust cup... P dust cup, VacValve, horz... P dust cup, VacValve, vert... P filter, primary - SM... P filter, primary - ES & HE... EAF5039 filter, primary... P filter, safety... P gasket kit... X gasket washer... P gasket, body or cup... P gasket, cover... P inlet shroud... P mounting band... H SafetySignal indicator... X spring clip & pin... X wing nut... P G FVG filter, primary... P filter, safety... P gasket washer... P mounting band... H pin... P retainer... P SafetySignal indicator... X Vacuator Valve... P wing nut... P G FVG filter, primary - SM... P filter, primary - ES & HE... EAF5049 filter, primary... P filter, safety... P gasket washer... P mounting band... H pin... P retainer... P Vacuator Valve... P wing nut... P G FRG Style A baffle, metal... P clamp... P dust cup/cover... P filter, primary... P filter, safety... P mounting band... H o-ring... P Vacuator Valve... P G STG-PER clamp, body... P clamp, cup... P dust cup... P dust cup, quick release... P dust cup, VacValve, horz... P dust cup, VacValve, vert... P filter, primary - SM... P filter, primary - ES & HE... EAF5042 filter, primary... P filter, safety... P gasket kit... X gasket washer... P gasket, body or cup... P gasket, cover... P inlet shroud... P mounting band... H SafetySignal indicator... X wing nut... P G STG-TUB dust cup... P dust cup, quick release... P dust cup, VacValve, horz... P dust cup, VacValve, vert... P filter, primary - SM... P filter, primary - ES & HE... EAF5042 filter, primary... P filter, safety... P gasket kit... X gasket washer... P gasket, body or cup... P gasket, cover... P mounting band... H SafetySignal indicator... X wing nut... P G FRG Style B cover... P filter, primary... P filter, safety... P Vacuator Valve... P mounting band... H G SRG body, lower... P clamp... P clip... P dust cup, quick release... P filter, primary - SM... P filter, primary - ES & HE... EAF5038 filter, primary... P filter, safety... P gasket, body... P gasket, body... P gasket, body or cup... P gasket, QR cup... P gasket washer... P rain shroud, front... P rain shroud, right side... P rain shroud, left side... P SafetySignal indicator... X Vacuator Valve... P wing nut, filter... P G SRG body, lower... P clamp... P clip... P dust cup, quick release... P filter, primary - SM... P filter, primary - ES & HE... EAF5040 filter, primary... P filter, safety... P gasket, body... P gasket washer... P gasket, body... P gasket, body or cup... P gasket, QR cup... P rain shroud, front... P rain shroud, right side... P rain shroud, left side... P SafetySignal indicator... X Vacuator Valve... P wing nut, filter... P G SRG body, lower... P clamp... P clip... P dust cup, quick release... P filter, primary - SM... P filter, primary - ES & HE... EAF5038 filter, primary... P filter, safety... P gasket washer... P gasket, body... P gasket, body... P gasket, body or cup... P gasket, QR cup... P rain shroud, front... P rain shroud, right side... P rain shroud, left side... P SafetySignal indicator... X Vacuator Valve... P wing nut, filter... P Service Parts by Air Cleaner Model Engine Air Cleaners, Accessories & Service Parts 93

96 Service Parts by Air Cleaner Model Number Air Cleaner Part No./Style Description Service Part No. G SRG clamp... P clip... P dust cup, quick release... P filter, primary - SM... P filter, primary - ES & HE... EAF5040 filter, primary... P filter, safety... P gasket washer... P gasket, body... P gasket, body... P gasket, body or cup... P gasket, QR cup... P rain shroud, front... P rain shroud, right side... P rain shroud, left side... P SafetySignal indicator... X Vacuator Valve... P wing nut, filter... P G SRG clamp... P clip... P dust cup, quick release... P filter, primary - SM... P filter, primary - ES & HE... EAF5038 filter, primary... P filter, safety... P gasket washer... P gasket, body... P gasket, body... P gasket, body or cup... P gasket, QR cup... P rain shroud, front... P rain shroud, right side... P rain shroud, left side... P SafetySignal indicator... X Vacuator Valve... P wing nut, filter... P Air Cleaner Part No./Style Description Service Part No. Air Cleaner Part No./Style Description Service Part No. Service Parts by Air Cleaner Model 94 Engine Air Cleaners, Accessories & Service Parts

97 Proper Air Cleaner Service is Essential Proper air cleaner servicing results in maximum engine protection against the ravages of dust. Proper servicing can also save you time and money by maximizing filter life and air cleaning efficiency. Two of the most common problems are: Over Servicing. New filters increase in dust cleaning efficiency as dust builds up on the media. Don t be fooled by filter appearance! A used filter should look dirty. By using proper filter measurement tools, you will use the full life of the filter at maximum efficiency. Improper Servicing. Your engine is vulnerable to abrasive dust contaminants during the servicing process. The most common cause of engine damage is improper servicing procedures. By following the steps listed in this section, you can avoid unnecessary risk to the engine. Section Index Air Filter Cleaning Life & Efficiency Ratings How Much Contaminant Can a Donaldson Filter Hold? What is the Purpose of a Safety Filter? Will-Fit Filters are Often Won t Fits What s a Hole, What s a False Alarm? General Air Cleaner Service RadialSeal Service Axial Seal Service DuraLite Service & Installation. 106 Installation Guidelines for STB Strata Systems Terms & Definitions General Maintenance & Service Engine Air Cleaners, Accessories & Service Parts 95

98 Air Filter Cleaning General Maintenance & Service Donaldson Some vehicle owners and maintenance supervisors, concerned with lowering their operating costs, clean and reuse their heavy duty air filter. recommends Factors to consider before you decide whether cleaning or washing of air filters is appropriate for your vehicle or fleet: Heavy-duty air filter manufacturers do not recommend any type of cleaning process be used on their products. Donaldson, like other heavy duty air filter manufacturers, does not warrant the air filter once it has been cleaned....servicing air filters by monitoring the air flow restriction levels in the intake system. Damaged filters should not be cleaned or reused. If a filter is damaged in service, investigate the source of damage and make corrections to avoid future damage. Never attempt to clean a safety filter. Replace it after three primary filter services. Rather than cleaning or reusing filters, consider upgrading to an extended service filter and service the filter by restriction indicators. Donaldson recommends, when the specified maximum service limits are reached, follow the proper service procedures and replace the used filter with a new Donaldson filter. Dispose of the used filter in a responsible manner. Filter dirt holding capacity is reduced 20-40% with each cleaning. There is a risk of dirt reaching the clean side of the filter while cleaning, plus possible filter damage from high pressure water or compressed air, makes cleaning or washing a gamble. Add the cost of cleaning to the danger of filter damage when determining the risk versus the value of filter cleaning process. Reuse of cleaned heavy duty filters increases the likelihood of improper air cleaner servicing because of the shortened service life. Each time the air intake system is serviced, it is exposed to the chance of contamination. 96 Engine Air Cleaners, Accessories & Service Parts

99 Life & Efficiency Ratings Filtration Micron ratings are commonly used to convey filtration performance in liquid filtration. Because of this, we often are asked what our micron ratings are for a particular air filter or air cleaner. Typically, air cleaners and air filters are not assigned a micron rating. To evaluate the life and efficiency performance of air filters, filtration manufacturers use standard industry recognized tests; i.e., SAE and ISO. These standards provide a basis for comparison among products, models and manufacturers. The test most commonly used is the SAEJ726 Air Cleaner Test Code (SAE = Society of Automotive Engineers). The following is an excerpt from the SAEJ726 test code: efficiency...donaldson air filters in Donaldson air cleaner housings have a % minimum overall efficiency. Particle Size Distribution by Weight % of Fine & Coarse Test Dust The fine test dust is used for testing primary dry, single stage air cleaners, which are most often used in on-road applications. Coarse test dust is used for two-stage air cleaners that typically use inertial separators and operate in very dusty applications. Particle Size Weight % ---- (in microns) Fine Coarse ±2% 12 ±2% ±3% 12 ±3% ±3% 14 ±3% ±3% 23 ±3% ±3 % 30 ±3% % 9 ±3% General Maintenance & Service Filter life is measured in total grams fed or in hours of lab life and is determined by testing at a standard test dust concentration of (1 gram/cubic meter or grams/cubic foot) at either a constant or variable airflow. The end of the life testing is determined using the restriction method. When the predetermined restriction service point is reached, the test is stopped and the filter is weighed. The amount of test dust held by the filter is considered the capacity or life of the filter. The life of an air cleaner requires some additional consideration. Many of the Donaldson air cleaners have inertial separators included in the housing. These inertial separators remove up to 98% of the dust that is fed during one of these tests. Therefore, the inertial separator efficiency must also be evaluated. Filtration efficiency is calculated by determining the increase in weight of an absolute filter (an absolute filter captures any dust that passes the test filter) located downstream of the test filter vs. the weight of the total dust fed. Common Contaminants by Micron Size Although field conditions vary from one location to the next and from time to time, this test allows for a standard means of comparison and a laboratory method of evaluating air cleaner life and efficiency. Exhaust Soot Smog Dust Clouds & Fog Mist & Drizzle Rain ,000 10,000 Particle Sizes in Microns Engine Air Cleaners, Accessories & Service Parts 97

100 Common Questions How Much Contaminant Can a Donaldson Air Filter Hold? General Maintenance & Service Most engine and equipment manufacturers set standards for filter contaminant holding capacity. The standards generally reference an industry test procedure (i.e., SAE or ISO). These standards provide a basis for comparison among products, models and manufacturers. The standards do not directly translate to field conditions, but based on our experience and expertise, we can provide generalizations about the amount of contaminant an air filter can hold in typical applications. Typical Contaminant Holding Capacity and Life Range by Application The amount of contaminant an air filter can hold before servicing depends on... air cleaner size and type time of year operating conditions filter media -----Contaminant Capacity---- Application Air Cleaner Type/Size Air Cleaner Filter Field Life Range engine size and airflow type and amount of contaminant type of equipment It s easy to see why Donaldson recommends that you service your air cleaner based on airflow restriction measurements. Weigh your air filter the next time you change it based on restriction readings, and compare how close we are to predicting filter contaminant holding capacity. On Highway Truck E Series / 13" (330mm) dia. 8 lbs. / 3.6 kg 8 lbs. / 3.6 kg 100, ,000 miles / 161, ,000 km Agricultural Equipment F Series / 8" (203mm) dia lbs. / 6.6 kg 2.5 lbs. / 1.1 kg 300-2,000 hours Construction Equipment F Series / 16" (406mm) dia. 55 lbs. / 25 kg 8 lbs. / 3.6 kg 100-1,000 hours S Series / 16" (406mm) dia. 148 lbs. / 67 kg 7.5 lbs. / 3.4 kg 200-2,000 hours Mining Haul Trucks S Series / 29" (737mm) dia. 770 lbs. / 349 kg 38 lbs. / 17.2 kg 1,000-5,000 hours What is the Purpose of a Safety Filter? Safety filter...secondary element...inner filter...spare filter? There are many names... Donaldson prefers to call it a safety filter. A safety filter backs up the primary filter, and protects the clean air ducting while the primary is out of the housing during service. The engine should never be run with only a safety filter in place. The safety is NOT a spare filter! Its purpose Primary or Main Filter Air Cleaner Housing Cover/ Dust Cup Safety Filter (fits inside the Primary Filter) is to protect the engine if something goes wrong with the primary (main) filter. Until then, all it does is take up space and add a little bit of restriction (1" to 2" H20). What can go wrong with the primary filter? It may have hidden damage from shipping that you missed when you inspected it before installation; damage from cleaning (if you do); maybe even a manufacturing glitch; misinstallation by the mechanic (never happens, right?); a willfit that doesn t quite fit; or it s the wrong part altogether and doesn t fit at all into the housing. All of these things happen more often than any of us like to think. Donaldson determined many years ago that a really good way to provide additional protection for large engines operating in heavy dust conditions was to add this safety filter to the air cleaner. There are some characteristics about the safety filter which you should be aware of, so you understand what it does and doesn t do for your engine: is smaller, with less media; is more open and less efficient, for lower restriction; has less contaminant-holding capacity so that it will plug rapidly if any engine-damaging dust particles get past a damaged primary filter. Protection against mistakes and reducing the need to open the clean air side of the system by 66% compared to systems without a safety filter is excellent insurance against contaminants entering your engine. 98 Engine Air Cleaners, Accessories & Service Parts

101 Will-Fit Filters are Often Won t Fits! In our field service investigations, we often find damaged engines or air cleaner housing failures caused by the use of a will-fit filter. Why? Because many are improperly designed and should actually be called won t-fits. Most of these will-fit filters were developed by reverse engineering, disassembling and measuring the parts of an original equipment filter. The first fit, a Donaldson filter is designed in conjunction with the Donaldson air cleaner housing thus ensuring the proper fit and function of the whole assembly. Some of the problems we ve seen in the field from inferior filters include: Insufficient support caused by a thinner molded rubber boot gasket on a will-fit can cause the filter retaining yoke in the air cleaner housing to fail from excess vibration. A will-fit with improperly sized wing nut holes in the endcaps can allow leaks around the gasket washer or cause the wing nut to back off during operation. Inferiorities in critical seal gasket height, shape, position and durometer can prevent a proper seal and allow dirt to pass to the engine. We have seen imitations of our RadialSeal sealing technology. These imitations fail to meet the basic design specifications and performance standards for reliable engine protection. Donaldson radial seal filters are protected by patents, trademarks and design registrations, both issued and pending. The design and material in the critical seal of will-fit radial seal filters allows dust to pass and makes filter service difficult. One will-fit manufacturer recommends the use of grease to make installation and removal easier. Grease should never be used in these air cleaners. General Maintenance & Service Filters with slightly different dimensions can cause the filters to be improperly positioned in the air cleaner housing. The use of a harder endcap material in willfit radial seal imitations causes excessive pressure to the air cleaner housing, that can cause damage to the service cover and latches. Another will-fit radial seal design has a inner filter liner that is not embedded into the urethane end caps. This short inner liner design compromises the structural integrity of the filter and its critical seal. Engine Air Cleaners, Accessories & Service Parts 99

102 Air Filter Inspection What Is a Hole and What is a False Alarm? General Maintenance & Service Donaldson receives filters for inspection each year that customers believe have developed holes. Upon inspection and testing in our labs, most of these suspect filters prove to have no holes or leaks. Most often these filters have areas with low dust buildup where light comes through the media when inspected with a light inside the filter, but in fact function perfectly. How do you tell the difference between a hole and low dust buildup? The problem is that normal dust buildup shuts out light completely, while low dust buildup permits light to shine through the media. The contrast is significant and therefore looks like a crack or hole in the media. The contrast between a leak and low dust buildup is not as pronounced, which accounts for mis-identifications. The deceiving low dust areas appear most often at the fold or at the adhesive beading present on some filters. The secret to identifying a hole in the filter is to realize that when a hole is present you actually see the bright lamp filament shining through the hole, while low dust buildup is merely a bright area where the media is folded and not covered with dust. Another basic sign of a hole is dust on the liner or endcap of the clean air side of the filter. If there is no sign of dust on the clean-side liner of the filter you can be quite sure that there is no leak in the filter. In this photo, it is apparent that the filter has low dust buildup on the pleats or folds, but is functioning efficiently - no holes, no leaks. Here, light is coming through the adhesive beaded area as well as at the folds. Again no holes, no leaks. As you look at the photo on the left, you can see it shows a hole in the media. The other light areas are not holes, but rather more low dust areas on the adhesive beading, which is used for pleat spacing. In this last example, there are obvious dust trails on the liner or endcap of the clean air side of the filter. A dust trail usually indicates a leak. 100 Engine Air Cleaners, Accessories & Service Parts

103 General Air Cleaner Service Tips Don t remove filter for inspection. Such a check will always do more harm than good. Ridges of dirt on the gasket sealing surface can drop on the clean filter side when the gasket is released. Stick with the regular maintenance schedule, or, if you service by restriction, believe the gauge or restriction indicator. Get a new indicator if you don t trust your current one. Never rap a filter to clean it. Rapping hard enough to knock off dust damages the filter and destroys your engine protection. Deeply embedded dirt is never released by tapping. It is always safer to keep operating until you can change to a new filter. Don t ignore a worn or damaged gasket in the housing. If your air cleaner has a cover gasket, replace it with a new one. Always check to be sure that no piece of the old gasket remains in the housing and that the gasket is not worn. If your filter model calls for a new gasket with each use, never reuse the old one. Don t use a damaged or bunched filter. Never install a dented or punctured filter because it cannot protect properly against contamination. A dent can make a firm seal impossible or can indicate damaged media. A filter with bunched pleats saps engine power and fuel dollars. General Maintenance & Service Never judge the filter s life by looking at it. Measure the airflow restriction. A dirty-looking filter may still have plenty of life left, while carbon contamination may not be visible to the eye. You can t see the dirt that s embedded deep within the filter paper. Your best bet for lowest filter maintenance costs and best engine protection is to follow a restriction indicator. It s a smart, low-cost investment. Never leave an air cleaner open longer than necessary. Your open air cleaner is a direct entry to the engine! Keep it protected during filter changes. Contaminants smaller than we can see will cause damage to a diesel engine. If the housing is not going to be reassembled immediately, cover the opening. The only way to be sure nothing got in, is to make sure nothing can get in! Replace missing or damaged parts. Check to ensure that there is no damage to the air cleaner housing that could cause a leak. Replace any missing or damaged Vacuator Valves and air cleaner fasteners. Never attempt to repair a damaged filter. Never substitute an incorrect filter model number. Filters may look almost identical, but even a fraction of an inch difference in size can prevent a good seal or affect airflow. Selecting a filter by size may give you the wrong media and therefore affect service life and filter efficiency. Engine Air Cleaners, Accessories & Service Parts 101

104 Radial Seal Service Instructions Single- and Two-Stage Air Cleaners General Maintenance & Service 1 Remove the Filter Unfasten or unlatch the service cover. Because the filter fits tightly over the outlet tube to create the critical seal, there will be some initial resistance, similar to breaking the seal on a jar. Gently move the end of the filter Closed filter end view back and forth to break the seal. Avoid knocking the filter against the housing. If your air cleaner has a safety filter, replace it every third primary filer change. Remove the safety filter as you would the primary filter. Make sure you cover the air cleaner outlet tube to avoid any unfiltered contaminant dropping into the engine. Clean Both Surfaces of the Outlet Tube 2 and Empty the Dust Cup Use a clean cloth to wipe the filter sealing surface and the inside of the outlet tube. Contaminant on the sealing surface could hinder an effective seal and cause leakage. Make sure that all contaminant is removed before the new filter is inserted. Dirt accidently transferred to the inside of the outlet tube will reach the engine and cause wear. Engine manufacturers say that it takes only a few grams of dirt to dust an engine! Be careful not to damage the sealing area on the tube. 3 Inspect the Old Filter for Leak Clues Visually inspect the old filter for any signs of leaks. A streak of dust on the clean side of the filter is a telltale sign. Remove any cause of leaks before installing new filter. 4 Inspect the New Filter for Damage Inspect the new filter carefully, paying attention to the inside of the open end, which is the sealing area. NEVER install a damaged filter. A new Donaldson radial seal filter may have a dry lubricant on the seal to aid installation. 5 Insert the New RadialSeal Filter Properly If you re servicing the safety filter, this should be seated into position before installing the primary filter. Insert the new filter carefully. Seat the filter by hand, making certain it is completely into the air cleaner housing before securing the cover in place. Outer edge of the outlet tube Wipe both sides of the outlet tube clean. Inner edge of the outlet tube The critical sealing area will stretch slightly, adjust itself and distribute the sealing pressure evenly. To complete a tight seal, apply pressure by hand at the outer rim of the filter, not the flexible center. (Avoid pushing on the center of the urethane end cap.) No cover pressure is required to hold the seal. Again, NEVER use the service cover to push the filter into place! Using the cover to push the filter in could cause damage to the housing and will void the warranty. If your air cleaner is equipped with a dust cup. Empty the dust cup. Dust should not be allowed to build up closer than one inch from the baffle. On models equipped with a Vacuator Valve, visually check and make sure the valve is not inverted, damaged or plugged. If the service cover hits the filter before it is fully in place, remove the cover and push the filter (by hand) further into the air cleaner and try again. The cover should go on with no extra force. Once the filter is in place, secure the service cover or dust cup. Check Connections 6 for Tight Fit Make sure that all mounting bands, clamps, bolts, and connections in the entire air cleaner system are tight. Check for holes in piping and repair if needed. Any leaks in your intake piping will send dust directly to the engine! Estimated Filter Service Time: 5-8 minutes 102 Engine Air Cleaners, Accessories & Service Parts

105 Axial Seal Service Instructions Single-Stage Air Cleaners Remove the old 1 filter gently Baby that dirty filter, until you get it clear of the housing. Accidentally bumping it while still inside means dropped dirt and dust that will contaminate the clean side of your filter housing, before the new filter element has a chance to do its job. Always clean the inside 2 of the housing carefully Dirt left in the air cleaner housing spells death for your engine. Use a clean, damp cloth to wipe every surface clean. Check it visually to make sure it s clean before putting in a new filter. Always clean the gasket 3 sealing surfaces An improper gasket seal is one of the most common causes of engine contamination. Make sure that all hardened dirt ridges are completely removed, both on the bottom and top of the air cleaner housing. Check for uneven 4 dirt patterns Your old filter has valuable clues to dust leakage or gasket sealing problems. A pattern on the filter clean side is a sign that the old filter was not firmly sealed or that a dust leak exists. Identify the cause of that leak and rectify it before installing a new filter. 5 Press your fresh gasket to see that it springs back Make sure your new filter is made with a highly compressible gasket that springs back (promptly) when finger pressure is released. A high quality gasket is one of the most important parts of the filter. Make sure the gasket 6 seats evenly If you don t feel the gasket seating evenly for a perfect seal, you don t have protection. Recheck to see if the sealing surface in the housing is clean, and ensure that the filter is the correct model. It may be the wrong size for the housing. Ensure air-tight fit on all 7 connections and ducts Check that all clamps and flange joints are tight, as well as the air cleaner mounting bolts. Seal any leaks immediately leaks mean dirt is directly entering your engine. General Maintenance & Service Engine Air Cleaners, Accessories & Service Parts 103

106 Axial Seal Service Instructions Two-Stage Air Cleaners F Series Cyclopac and Cycloflow Service Procedure General Maintenance & Service Measure Restriction 1 Measure the restriction of the air cleaner with a Donaldson restriction indicator, such as The Informer, a service gauge, or water manometer at the restriction tap provided in the air cleaner or the transfer pipe. One of two conditions will exist: (1) If the reading indicates the maximum restriction (per engine manufacturer s recommendations), change out the filter. (2) If the reading shows below the maximum, the filter still has life left and should not be serviced. Empty the Dust Cup 2 Dust should not be allowed to build up closer than one inch from the baffle. On models equipped with a Donaldson Vacuator Valve, dust cup service is cut to a minimum; all that is necessary is a quick check to see that the Vacuator Valve is not inverted, damaged, or plugged. 3 Change the Filter When restriction indicates that filter servicing is required, loosen the wing nut and remove the primary filter. Before installing the new filter, inspect the filter and gasket for shipping or storage damage. Wipe out the housing with a clean cloth. Carefully install new filter, wing nut and sealing washer. Always use Donaldson replacement filters, which have been engineered to fit the air cleaner and engine intake system exactly. 4 Cover the Inlet Don t leave the air inlet exposed! If the new filter won t be installed immediately, cover the opening to prevent stray contaminant from entering the induction system. 5 Safety Filter Service For maximum engine protection and air cleaner service life, replace the safety filter every third primary filter change or as indicated by the Donaldson Safety Signal service indicator. 6 Reinstall the Dust Cup Be sure the dust cup is sealed 360 around the air cleaner body. Reset the restriction indicator to green. 7 Check Connections Ensure that all connections between the air cleaner and the engine are tight and leak-free. 104 Engine Air Cleaners, Accessories & Service Parts