Duct Temperature Sensors. Model TE-701 / 702

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1 Duct s Model TE-701 / 702 More than 12 types of interchangeable NTC s, precision platinum, nickel or balco s are available for universal compatibility. Five installation options probe with mounting flange or bulkhead fitting, plastic, galvanized steel, or NEMA-4 / IP- 65 steel enclosure offer the industry s most extensive range to satisfy all HVAC, appliance and industrial applications. 304 SS thin wall probe with a cold rolled hermitically sealed end forms a monolithic encapsulation cavity for the sensor and is immune to failures caused by high humidity, contamination, thermal shock and vibration. The flat probe end provides a large thermally sensitive area and the sensor is in direct thermal contact to this surface. As a result, extremely fast response is achieved to changes in temperature. Probe is attached to the enclosure or the flange using a patented process to provide a rugged, reliable and low profile attachment for ease of installation. TE-701/702 temperature sensors offer the industry s most extensive range of enclosure, installation and sensor types to satisfy all HVAC, industrial and commercial applications. These revolutionary sensors incorporate more than twenty years of product development and experience drawn from millions of installations world wide in all types of applications. This product and process design combined with automated manufacturing processes yields a rugged, reliable, repeatable and stable temperature sensor at a low cost. For large volume OEM customers, TE-701/702 temperature sensors are available in many custom configurations. Wire type, length or gage, terminals, connectors, probe lengths, enclosure options or sensor types may be customized based on volume. MAMAC SYSTEMS 7400 Flying Cloud Drive Minneapolis, MN USA Fax sales@mamacsys.com Baird House, Units 6&7 Pensnett Estate Kingswinford West Midlands DY6 7YA United Kingdom Fax Armiger Court, Unit 2 Holden Hill S.A Australia Fax McIntosh Drive, Units 5&6 Markham Ontario L3R 0N6 Canada Fax No. 22 Lorong 21A Geylang #11-02 Chin Hin Hang Building Singapore Fax DN701/2.1 Copyright 2003 Registered trademark MAMAC SYSTEMS, Inc. Printed in USA

2 TE-701 / 702 TE-701-A/B Flange Mount Incorporate a hermitically sealed 304 SS probe, crimped on to a 304 SS flange providing rugged assembly for duct temperature sensing. Two mounting holes are provided for #8 screws and the flange mating surface is fully gasketted to seal off the probe and screw holes. TE-701-A is available with 3 in/75mm wire leads and the TE-701-B has 6 ft/1.8 meter plenum rated cable. TE- 701-A/B is an ideal product for a rugged, reliable, quick and easy installation in air handlers, fan coil units, ducts, furnaces, freezers, ovens or any other through the wall temperature sensing application. TE-701-C/D Bulkhead mount Fast response 304 SS probe with a brass bulkhead fitting and a compression sleeve forms a strong assembly for duct temperature sensing if adjustable insertion depth is desired. The bulkhead fitting is installed in the duct, compression sleeve loosened, probe inserted to the desired length and the sleeve is tightened. Sensor is available with 3 in/75mm leads or 6 ft/1.8 meter plenum rated cable. TE-701-C/D sensors provide a low cost, rugged, quick and easy installation in air handlers, fan coil units, ducts, plenum, furnaces, freezers, ovens or any other through the wall temperature sensing application which requires adjustable insertion length. TE-702-A Polycarb Enclosure Corrosion free 30% glass filled polycarbonate enclosure designed to withstand temperature extremes, mechanical shock and vibration. 304 SS probe crimp attached to the enclosure flange for a low profile mating surface, external mounting bracket to conform to irregular surfaces, single screw cover attachment, cradle molded into the enclosure to secure the rising cage terminal block are some of the features which improve reliability and lower installation cost. TE-702-A temperature sensors provide a cost effective and reliable solution for air handlers, fan coil units, ducts, plenums, furnaces or any other application which does not require conduit wiring. 2

3 TE-701 / 702 TE-702-B Galvanized Steel Enclosure Industry standard NEMA-1 / IP-30 galvanized sheet metal enclosure designed for all industrial and commercial duct temperature sensing applications. Hermitically sealed, fast response 304 SS probe crimp attached to the enclosure flange to provide a low profile mating surface, external mounting bracket to conform to uneven surfaces, keyed enclosure cover to swing open without removing the screws, 1/2 conduit opening, rising cage terminal block are some of the features which improve reliability and lower installation cost. TE-702-C Powder Coated Steel Enclosure Rugged steel enclosure with welded seems, gasketted cover and powder coated finish, rated NEMA-4 / IP-65 for harsh environments. TE-702-C has all the other features including a 304 SS probe, external mounting bracket, terminal block, conduit opening similar to the TE-702-B series except designed for applications in unconditioned environments where the unit maybe subjected to dirt, condensation, oil vapor and other contaminants. SPECIFICATIONS: Platinum sensors: +/- 0 C, Alpha : 385 per DIN Nickel sensors: +/ F / 21.1 C, 6000 PPM/K T.C.R. Balco sensors: +/ F /21.1 C, 4300 PPM/K T.C.R. Thermistor sensors: +/- 0.2 C 77 F/ 0 C Probe Material: 1/4 / 6.3mm O.D, / 0.5mm wall 304 Stainless Steel Flange Material: 304 Stainless Steel Bulkhead Fitting: Brass with poly compression sleeve Plastic Enclosure: Polycarbonate 30% glass filled, rated UL 94V-5-0 Steel NEMA-1 / IP-30: 18 Ga. Galvanized Steel Steel NEMA-4 / IP-65: 18 Ga. Cold Rolled Steel, Powder coated 3

4 TE-701-A/B TE-701-C/D 1/4" (6.3 mm) O.D. 1/4" (6.3 mm) O.D. 3/8" - 24 threads 9/16" Hex 1.50" (37 mm) 2.00" (50 mm) TE-702-A TE-702-B/C 1/4" (6.3 mm) O.D. 1/4" (6.3 mm) O.D. 1/2" knockout 1.20" (30 mm) 2.00" (50 mm) 2.50" (62 mm) 2.00" (50 mm) 2.50" (62 mm) 3.00" (75 mm) 4.00" (100 mm) 2.50" (62 mm) 3.25" (80 mm) 4.00" (100 mm) 4

5 ORDERING INFORMATION: TE-701 Installation Sensor* Probe Length A Flange mount ohm Platinum A 4 inches/100mm 3 in/175mm wire leads ohm Platinum B 6 inches/150mm B Flange mount ohm Nickel C 8 inches/200mm 6 ft/1.8m plenum cable ohm Balco D 12 inches/300mm C Bulkhead mount 7 10,000 ohm 3 in/175mm wire leads 10 3,000 ohm D Bulkhead mount 12 10,000 ohm 6 ft/1.8m plenum cable 13 5,000 ohm ,000 ohm 17 20,000 ohm 18 2,252 ohm 21 1,800 ohm Example: TE-701-B-10-A: Flange mount with 6 ft cable, 3000 ohm and 4 inch probe length. ORDERING INFORMATION: TE-702 Installation Sensor* Probe Length A Polycarb Plastic ohm Platinum A 4 inches/100mm Enclosure IP ohm Platinum B 6 inches/150mm B Galvanized Steel ohm Nickel C 8 inches/200mm Enclosure NEMA-1 / IP ohm Balco D 12 inches/300mm C Painted Steel 7 10,000 ohm Enclosure NEMA-4 / IP ,000 ohm 12 10,000 ohm 13 5,000 ohm ,000 ohm 17 20,000 ohm 18 2,252 ohm 21 1,800 ohm Example:TE-702-A-2-D: Polycarb plastic enclosure with1000ohm Platinum and12 inch probe length. * For sensor compatibility, please refer to TI ** For a complete Resistance vs. Temperature tables, please refer to TI

6 Models TE-701 and TE Flying Cloud Drive Minneapolis, MN USA Fax Duct s Technical Information Rev. 0 Ordering Information INSTALLATION SENSOR PROBE LENGTH 701 A 701 B 701 C Flange mount, 3-inch lead wire Flange mount, 6-foot cable Bulkhead fitting, 3-inch lead wire ohm platinum 1,000-ohm platinum 1,000-ohm nickel 1,000-ohm Balco 10,000-ohm NTC A B C 4 inches/ 100 mm 6 inches/ 150 mm 8 inches/ 200 mm 701 D Bulkhead fitting, 6-foot cable ,000-ohm NTC 10,000-ohm NTC D 12 inches/ 300 mm 13 5,000-ohm NTC ,000-ohm NTC 20,000-ohm NTC Figure 4. TE 702 B and C Dimensions 702 A 702 B 702 C Polycarb plastic enclosure IP-54 Galvanized steel enclosure NEMA-1/IP-30 Painted steel enclosure NEMA-4/IP ,252-ohm NTC 1,800-ohm NTC 100-ohm platinum 1,000-ohm platinum 1,000-ohm nickel 1,000-ohm Balco 10,000-ohm NTC 3,000-ohm NTC 10,000-ohm NTC A B C D 4 inches/ 100 mm 6 inches/ 150 mm 8 inches/ 200 mm 12 inches/ 300 mm Specifications Platinum Sensors: ± 32 F (0 C), Alpha: 385 per DIN Nickel Sensors: ± F (21.1 C), 6,000 PPM/K T.C.R. Balco Sensors: ± F (21.1 C), 4,300 PPM/K T.C.R. Thermistor Sensors: ± 0.2 C 77 F (25 C) ,000-ohm NTC 100,000-ohm NTC 20,000-ohm NTC 2,252-ohm NTC 1,800-ohm NTC Operating Temperature: -40 F to 250 F (-40 C to 125 C) Probe Material: 1/4-inch (6.3 mm) O.D., 0.5 mm wall 304 stainless steel Flange Material: 304 stainless steel Dimensions Bulkhead Fitting: Brass with poly compression sleeve Plastic Enclosure: Polycarbonate, 30% glass filled, rated UL 94V-5-0 Steel NEMA-1/IP-30: 18 Ga. galvanized steel Figure 1. TE 701 A and B Dimensions Steel NEMA-4/IP-65: 18 Ga. cold-rolled steel, powder coated Installation Before Installation Figure 2. TE 701 C and D Dimensions Read these instructions carefully. Failure to do so can result in damage or electrical shock. Inspect packaging for signs of damage. If damaged, notify the carrier immediately. Verify that the sensor specifications are suitable for the particular application. Installers must be trained and qualified technicians. Important: All wiring must be compatible with applicable codes, ordinances, and instructions. Location Install the sensor in a location where it will sample the average air temperature in a duct. Avoid areas where the air is stratified because these areas can cause sensing errors. Mount the TE 701 A or B Sensor Figure 3. TE 702 A Dimensions 1. Drill a 3/8-inch (9 mm) hole into the duct or plenum where the sensor will be installed. 2. Insert the sensor probe into the duct or plenum until the flange rests against the duct or plenum wall. 3. Use the flange as a template to mark and drill holes for two #8 selftapping sheet metal screws (not provided). 4. Fasten the sensor to the duct or plenum wall with the sheet metal screws. 5. Make the wiring connections. See Figure 5. IS.TE701/702-00

7 EUROPE Baird House, Units 6 & 7 Dudley Innovation Centre Pensnett Estate Kingswinford West Midlands DY6 8XZ United Kingdom Fax AUSTRALIA 4 Armiger Court, Unit 2 Holden Hill S.A Australia Fax ASIA No. 22 Lorong 21A Geylang #11-02 Chin Hin Hang Building Singapore Fax CANADA 155 Mcintosh Drive, Unit 5 Markham Ontario L3R 0N6 Canada Fax Figure 5. Installing the TE 701 A or B Sensor Mount the TE 701 C or D Sensor 1. Drill a 3/8-inch (9 mm) hole into the duct or plenum where the sensor will be installed. 2. Remove the mounting nut from the bulkhead fitting. 3. Insert the sensor probe into the duct or plenum until the bulkhead fitting rests against the duct or plenum wall. 4. Guide the nut along the probe and tighten against the duct or plenum. 5. Make the wiring connections. See Figure 6. Copyright MAMAC Systems All rights reserved. MAMAC Systems reserves the right to change any specifications without notice to improve the performance, reliability, or function of our products. F C Type 1 Table 1. Resistance Versus Temperature Type 3 Type 4 Type 5 Type 7 Type , , , ,194 3, , , , ,068 3, , , , ,943 3, , , , ,820 3, , , , ,698 3, , , , ,578 3, , , , ,459 3, , , , ,343 3, , , , ,227 3, , , , ,113 3, , , , ,000 3, , , , ,889 2, , , , ,779 2,928 Figure 6. Installing the TE 701 C or D Sensor Mount the TE 702 A, B, or C Sensor 1. Drill a 3/8-inch (9 mm) hole into the duct or plenum where the sensor will be installed. 2. Insert the sensor probe into the duct or plenum until the mounting bracket rests against the duct or plenum wall. 3. Use the mounting bracket as a template to mark and drill holes for two #8 self-tapping sheet metal screws (not provided). 4. Fasten the sensor to the duct or plenum wall with the sheet metal screws. 5. Make the wiring connections. See Figure , , , ,671 2, , , , ,563 2, , , , ,458 2, , , , ,353 2, , , , ,250 2, , , , ,148 2, , , , ,045 2, , , , ,943 2,658 Table 2. Resistance Versus Temperature F C Type 12 Type 13 Type 15 Type 17 Type 18 Type ,307 5, ,080 22,825 2,546 2, ,169 5, ,680 22,525 2,515 1, ,031 5, ,300 22,226 2,484 1, ,896 5, ,960 21,935 2,454 1, ,762 5, ,620 21,645 2,424 1, ,631 5, ,320 21,362 2,394 1, ,501 5, ,020 21,080 2,365 1, ,374 5, ,760 20,806 2,336 1, ,247 5, ,480 20,532 2,308 1,839 Checkout IS.TE701/ Figure 7. Installing the TE 702 A, B, or C Sensor Allow the sensor to stabilize in the duct air stream for a minimum of five minutes before taking a resistance measurement. 1. Disconnect the sensor lead wires from the controller. 2. Connect an ohmmeter across the lead wires. 3. Ensure that nominal resistance measurements are in accordance with the resistance / temperature curves. 4. Reconnect sensor lead wires to the controller. 5. Check operation of the complete control system. Warranty See the accompanying data sheet for additional information. For technical or application assistance, contact the nearest office ,123 5, ,240 20,266 2,280 1, ,000 5, ,000 20,000 2,252 1, ,880 4,940 98,800 19,741 2,225 1, ,760 4,880 97,600 19,483 2,198 1, ,643 4,821 96,420 19,232 2,171 1, ,526 4,763 95,260 18,981 2,145 1, ,412 4,706 94,120 18,737 2,119 1, ,298 4,649 92,980 18,494 2,094 1, ,187 4,616 92,320 18,257 2,069 1, ,077 4,583 91,660 18,020 2,044 1, ,969 4,507 90,140 17,790 2,020 1, ,861 4,431 88,620 17,560 1,996 1,619 For complete resistance versus temperature tables, please refer to TI Page 2 of 2

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