PARTS MANUAL FOR HEAVY DUTY GAS BROILERS

Transcription

1 PARTS MANUAL FOR HEAVY DUTY GAS BROILERS CERAMIC MODELS Model HCB00 HCB HMCB HCB1 HCB SUNGLOW MODELS Model IR1 IR IR MODEL GHCBO0 SHOWN FORM 0907 (10-9) VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY , TEL. (0)

2 PL-0-1 PARTS - FRONT VIEW IR1 - -

3 PARTS - FRONT VIEW IR1 IR1 NO. DESCRIPTION 1 Burner Knob (On-Off) Burner Knob Cover Plate Grid Arm Handle Grid Arm Cover Index Plate Right Grid Post Left Grid Post Grid Handle Burner Shield Cover (Top) 111-G Legs 18-G Legs (SST) 118-G Grease Collector Front Vulcan Nameplate Deflector Assy 108-G Lock Panel Blower Cover Assembly 0900-G...1 Drip Tray Assembly 1100-G1...1 Grease Collector 0767-G1...1 I.D. TAB R I.D. TAB L

4 PL-0-1 PARTS - FRONT VIEW IR - -

5 PARTS - FRONT VIEW IR NO. DESCRIPTION IR 1 Burner Knob (On-Off) Burner Knob Cover Plate Grid Arm Handle Grid Arm Cover Index Plate Right Grid Post Left Grid Post Grease Collector Front Burner Shield Cover (Top) 111-G Legs (SST) Deflector Assembly 108-G Grid Handle Vulcan Nameplate Burner Shield Cover (Bottom) 111-G Lock Panel Blower Cover Assembly 0900-G...1 Drip Tray Assembly 1100-G1...1 Grease Collector Assembly 0767-G1...1 I.D. Knob Tab R (New style not shown) I.D. Knob Tab L (New style not shown)

6 PL-0-1 PARTS - FRONT VIEW HCBO0-6 -

7 PARTS - FRONT VIEW HCBO0 HCBO0 NO. DESCRIPTION 1 Burner Valve Knob Grid Handle Grid Arm Handle (Old style shown) Grid Arm Cover/Index Plate (SS) Right Grid Post Left Grid Post Manifold Cover Assembly (SS) G Augratin Oven Door Assembly 088-G (Adj.) Legs (SS) Right Oven Door Post Left Oven Door Post Vulcan Nameplate Oven Door Handle Lower Burner Cover (SS) Oven Handle (Lower) Right Door Post Left Door Post Control Panel-GHCB Control Panel-GHCB0C Valve Handle (Red) Lower Front Panel 077-G1...1 Oven Door Assembly G1...1 Oven Door Assembly (SS) G...1 Grease Collector Front (SS) Stainless Steel Photo shows old style grid handle assembly

8 FRONT VIEW IR PL-0-1 PARTS - FRONT VIEW IR - 8 -

9 PARTS - FRONT VIEW IR NO. DESCRIPTION IR 1 Burner Valve Knob Hi-Med-Lo Flue Riser 1878-G1...1 Grid Arm Handle Grid Arm Cover/Index Plate (SS) Right Grid Post Left Grid Post Left Hand Door Panel Assembly (SS) 19-G Rt. Hd. Door Panel Assembly (SS) 19-G Adjustable Leg Adjustable Leg (SS) Manifold Cover Assembly (SS) Vulcan Nameplate Grid Handle Augratin Oven Door Assembly 088-G Right Oven Door Post Left Oven Door Post Door Handle Burner Box Cover Pilot Light 1196-E Toggle Switch Cabinet Door Handle Drip Tray Assembly 1100-G1...1 Lt. Door Panel Lining Rt. Door Panel Lining I.D. Tab R I.D. TAB L (SS) Stainless Steel - 9 -

10 PL-06-1 PARTS - FRONT VIEW HCB

11 PARTS - FRONT VIEW HCB HCB NO. DESCRIPTION 1 Burner Valve Knob Grid Handle Grid Arm Handle (Old style shown) Grid Arm Cover/Index Plate (SS) Right Grid Post Left Grid Post Door Panel Assembly, Left 19-G Door Panel Assembly, Right 19-G Adj. Leg Adj. Leg (SS) Manifold Cover Assembly (SS) G Augratin Oven Door Assembly 088-G Right Oven Door Post Left Oven Door Post Oven Door Handle Lower Burner Cover (SS) Door Handle Left Door Liner Left Door Liner (SS) Right Door Liner Right Door Liner (SS) (SS) Stainless Steel Photo shows old style grid handle assembly

12 CB - L FRONT VIEW HCB PL-07-1 PARTS - FRONT VIEW HCB - 1 -

13 PARTS - FRONT VIEW HCB NO. DESCRIPTION HCB1 HCB 1 Burner Knob (On-Off) Burner Knob Cover Plate Grid Handle Grid Arm Cover Index Plate Right Grid Handle Post Left Grid Handle Post Grease Collector Front Burner Shield Cover (Top) 081-G G Adj. Legs 18-G Adj. Legs (SS) 18-G Drip Tray Assembly 1100-G G Vulcan Nameplate Burner Shield Cover (Bottom) G I.D. Knob Tab L (Old style shown) I.D. Knob Tab R (Old style shown) Deflector Assy. 108-G G Grid Arm Handle Grease Collector Assembly 0767-G G (SS) Stainless Steel Front View HCB1 Not Shown

14 1 1 PL-08-1 PARTS - REAR VIEW IR1, IR, IR IR1 IR IR HCB1 HCB NO. DESCRIPTION PART NO. QTY PART NO. QTY 1 Body Back (Cabinet) G G G G Inlet Pipe 100-F F F F Elec. Supply Cord Elec. Cover Plate Body Back Body Back (Upper) Body Back (Lower)

15 7 thru PL-09-1 PARTS - FRONT VIEW FRAME REMOVED IR1 & IR IR1 IR NO. DESCRIPTION 1 Front Burner Shield Assembly 109-G G1... Fitting 1 CC to 1 MPT FP FP Burner Sub-Manifold Right Hand Burner Tube Left Hand Burner Tube Close Nipple 1 8" 100-A A Pilot Elbow Burner 06-F F Orifice Spud (NAT.) Orifice Spud (PROPANE) Orifice Spud (BUTANE) Air Transition Box Pressure Switch Tubing Blower Motor Solenoid 1197-F F Regulator (NAT.) Regulator (PROPANE & BUTANE) Lock Panel Toggle Switch Signal Light 1196-E E Air Transition Box 100-G G1... Pilot Shield

16 PL-00-1 PARTS - FRONT VIEW FRAME REMOVED HCB NO. DESCRIPTION HCB1 HCB 1 Pilot Burner Nozzle (NAT.) 06-A A... 8 Pilot Burner Nozzle (PROPANE) 06-F F... Elbow Nozzle 06-F... AR 06-F... AR Pilot Manifold Assembly 116-G G1... Grid Arm Lifting Assembly 1607-G G Upper Lever Arm Assembly G G Lower Lever Arm Assembly 0877-G G Grid Carriage Assembly 1108-G G Roller Bearing With Shaft Rt. Hd. Burner Tubing Rt. Burner Tubing Valve to Double CC Fitting Lt. Burner Tubing Fitting to Valve Burner Valve Sub - Manifold Assembly G G Spring Lifting Arm (Inner) Spring Lifting Arm (Outer) Fitting 8" to 1 " CC FP FP Elbow Street 1 " x 8" FP FP Fitting Straight 1 " x 1 " CC FP FP Fitting Straight Double 1 " CC FP FP Elbow 1 8" NPS x 1 " CC FP FP Pilot Tube Valve to CC Elbow " Manifold Pipe G G1... Elbow Reducing 1" x " FP FP Roller Bearing Without Shaft

17 6 1 PL-01-1 PARTS - GRID ASSEMBLY HCB NO. DESCRIPTION HCB1 PART NO. HCB QTY. PART NO. HCBO0 QTY. PART NO. HCB QTY. 1 Grid Final Assembly 1707-G G G G Burner Assembly 111-G G G G1... Burner Side Ceramics Burner Center Ceramics Grid Stop Bolt Hex SC SC SC SC Head 1 " x 1 1 " 6 Grid Carriage 1108-G G G G Drip Shield Rod Lifting Arm Assembly 1607-G G G G

18 7 1 6 PL-0-1 PARTS - UPPER MANIFOLD ASSEMBLY HCBO0 NO. DESCRIPTION HCBO0 1 Pilot Valve Grease Collector Front Panel (SS) Grease Collector Assembly G1...1 Burner Valve Burner Valve Tube, Rt Burner Valve Tube, Lt Pilot Supply Tube Pilot Orifice Spud Nat Pilot Orifice Spud Mixed Pilot Orifice Spud Propane Orifice Spud Nat. Gas Orifice Spud Propane Gas Orifice Spud Butane Gas Elbow Nozzle 06-F... (SS) Stainless Steel

19 1 - PL-0-1 PARTS - IR WITH MANIFOLD COVER DROPPED NO. DESCRIPTION IR 1 Drop Pipe " x 1 1 " 100-E Sub-Manifold 08-G1...1 Valve HI-MED-LO (PROPANE & BUTANE) L... Valve HI-MED-LO (NAT.) N... Elbow " 90 FP

20 1 PL-0-1 PARTS - BURNER TUBING ASSEMBLY LT. & RT. IR NO. DESCRIPTION IR 1 Grid Handle Burner Tubing Fitting 1 x 1 CC FP Lt. Hd. Burner Tubing Rt. Hd. Burner Tubing

21 9 1 thru PL-0-1 PARTS - PILOT MANIFOLD ASSEMBLY IR NO. DESCRIPTION IR 1 Elbow Pilot Nozzle 06-F... Orifice Spud (NAT.) Orifice Spud (PROPANE) Orifice Spud (BUTANE) Pilot Manifold Assembly Pilot Tube - Adj. Valve to 1 " CC Burner Sub Assembly Front Burner Shield Assembly 17-G Air Closure Pilot Shield

22 PL-06-1 PARTS - AUGRATIN OVEN COMPARTMENT IR NO. DESCRIPTION IR 1 Handle Burner Box Cover Augratin Oven Bottom Baffle Assembly 0-G1...1 Lt. Hd. Side Lining Assembly 089-G...1 Rt. Hd. Side Lining Assembly 089-G Post, Left Hand Post, Right Hand Oven Door Assembly 088-G Oven Rack (Augratin Oven) Oven Bottom Assembly (Augratin) 01-G

23 1 PL-07-1 PARTS - CONTROL PANEL NO. DESCRIPTION IR 1 Manifold Cover Assembly (SS) Knob HI-MED-LO Signal Light 1196-E...1 Toggle Switch

24 1 PL-08-1 PARTS - GRID ASSEMBLY HCBO0 & HCB HCBO0 HCB NO. DESCRIPTION 1 Grid Final Assembly 1707-G G Grid Drip Shield 1100-G G Drip Shield Rod Lifting Arm Assembly 161-G G

25 6 1 PL-09-1 PARTS - AUGRATIN OVEN SECTION HCBO0 & HCB PARTS - AUGRATIN OVEN BAFFLE IR, HCB & HCBO0 NO. DESCRIPTION IR HCBO0 HCB 1 Oven Bottom 0-G G G Baffle Assembly Oven Side 089-G G G... 1 Lining Assembly, Lt. Hd. Oven Side Lining 089-G G G Assem., Rt. Hd. Augratin Oven 088-G G G Door Assembly Oven Rack Oven Bottom 01-G G G... 1 Assembly - -

26 PL-00-1 PARTS - OVEN MANIFOLD & CONTROLS HCBO0 NO. DESCRIPTION HCBO0 1 Pilot Valve Burner Valve J Hook Bell Crank Oven Door Spring Bell Crank Pin Pilot Outage Protection Valve Thermostat Filter (Not Available, Order Item 1) Pilot Tubing Shut Off to Filter...1 (Not Available, Order Item 1) 11 Pilot Tubing Filter to Tubing...1 (Not Available, Order Item 1) 1 Pilot Tubing Shut Off to Pilot (Not Shown) Pilot Tubing Pilot Valve to Shut Off Oven Door Hook, Right Oven Door Hook, Left Oven Burner Tubing Oven Burner Elbow 06-F...1 Oven Orifice Spud Propane Oven Orifice Spud Butane

27 1 PL-01-1 PARTS - OVEN BAFFLE ASSEMBLY NO. DESCRIPTION HCBO0 1 Oven Bottom Baffle Foil Face Insulation Oven Bottom Insulation Pan

28 PL-0-1 PARTS - OVEN SECTION HCBO0 NO. DESCRIPTION HCBO0 1 Burner Assembly (Oven) G...1 Upper Rt. Aeration Pan Upper Lt. Aeration Pan Lighting Hole Cover Oven Bottom Assembly 01-G Oven Rack Oven Side Lining Assem., Lt. Hd G Oven Side Lining Assem., Rt. Hd G

29 PL-0-1 PARTS - PILOT ASSEMBLY IR1, IR, IR IR1 IR IR NO. DESCRIPTION 1 Pilot Adj. Valve Pilot - Sub Manifold Pilot Tube Fitting 1 8" MPT x 1 " CC FP FP FP Pilot Orifice (NAT.) Pilot Orifice (PROPANE) Pilot Burner Nozzle (NAT.) 8 Pilot Burner Nozzle (PROPANE) 9 Pilot Support Housing

30 PL-0-1 PARTS - MANIFOLD ASSEMBLY (TOP) IR IR NO. DESCRIPTION 1 Fitting 8" x 1 " CC FP HI-LO Valve (NAT.) HI-LOW Valve (PROPANE & BUTANE) Elbow - Reducing " 1" LG. FP Elbow - Reducing 1 " x 8" FP Close Nipple 1 " 100-B Nipple " x 6 1 " LG. 100-E Nipple Closed " 100-E Union - Male Female 1" FP Elbow - Reducing 1 " x " FP Nipple 1 " x 1 " LG. 100-D Union 1 " FP Elbow 1 " 90 FP Fitting 1 " x /8" CC FP Nipple " x 1 " FP Manifold Pipe Assembly G

31 PL-0-1 PARTS - MANIFOLD ASSEMBLY (BOTTOM) IR1 & IR NO. DESCRIPTION IR1 PART NO.... QTY. IR PART NO....QTY. 1 HI-LOW Valve (PROPANE & BUTANE) HI-LOW Valve (NAT.) Manifold Assembly G G... 1 Union 1" Male - Female FP FP Tee Reducing 1" x 1" x " FP FP Pipe Plug " FP FP Nipple 1" x 1" LG. 100-F F Elbow Reducing " x 1" FP FP B Valve Pilot Tube Solenoid 1197-F... 1 F1197-F Regulator (PROPANE OR BUTANE) [Select For Proper Gas] 1 Regulator (NAT.) Pipe 1" x " LG. 100-F F Nipple " x 1" LG. 100-E E Elbow Fitting 1 8" x 1 " CC FP FP Fitting 8" x 1 " CC FP FP NOTE: Photo shows street El Manifold Construction. Proper construction uses () " x 1" reducing elbows FP with () nipples " x 1" 100-E

32 PL-06-1 PARTS - BLOWER MOTOR IR1 & IR IR1 IR NO. DESCRIPTION 1 Blower & Motor Solenoid 1197-F F... 1 Regulator (NAT.) Regulator (PROPANE OR BUTANE) Lock Panel Toggle Switch Signal Light 1196-E E Tomic Connector 8" FE--... FE Conduit 10" Long 10-B B Pressure Switch

33 PL-07-1 PARTS - MANIFOLD CONTROLS IR NO. DESCRIPTION IR 1 Blower & Motor Solenoid 1197-F...1 Regulator (NAT.) Regulator (PROPANE) [Select for Proper Gas] Regulator (NAT.)1 1 " Regulator (PROPANE) 1 1 " Elbow " 90 Degree FP Pressure Switch Air Disc G Disc Support Street El " FP Union " Male - Female FP Support Angles, Left Support Angles Right Bracket Riser Pipe " x 8 " 100-E Pipe " x 1 16" 100-E Grease Pan 0099-G Air Duct Cover Drop Pipe " x 1 1 " 100-E Air Tube Nipple - Closed " 100-E Air Duct

34 1 PL-08-1 PARTS - BURNER ASSEMBLY IR1 & IR IR1 IR NO. DESCRIPTION 1 Infrared Burner Assembly

35 1 PL-09-1 PARTS - BURNER ASSEMBLY & CERAMICS HCB1 & HCB NO. DESCRIPTION HCB1 HCB 1 Burner Assembly 111-G G Burner Ceramic - Sides Burner Ceramic - Center

36 FORM 0907 OCTOBER PRINTED IN U.S.A.