SLIDEAIR TM AUTOMATED SAFETY CURTAIN

Transcription

1 SLIDEIR TM UTOMTED SFETY CURTIN This manual to remain with the unit: Date Installed: This Manual Covers ll Doors Shipped to Date. PRINTED IN U.S.. Publication No. 1370E November 2014

2 PRODUCT INTRODUCTION TBLE OF CONTENTS INSTLLTION INSTRUCTIONS ELECTRICL INSTLLTION LIMIT SWITCH DJUSTMENTS TROUBLE SHOOTING / MINTENNCE PRTS EXPLODED VIEW RCHITECTURL DRWINGS NOTICE TO USER Thank you for purchasing the Slideir barrier curtain by RITE- HITE MCHINE GURDING. Our mission is to Improve Industrial Safety, Security and Productivity Worldwide Through Quality and Innovation. If any procedures for the installation, operation or maintenance of the Slideir have been left out of this manual or are not understood, contact Technical Support at Read and understand this manual before attempting to install or operate the equipment. The SLIDEIR pneumatic sliding curtain by RITE-HITE MCHINE GURDING is intended to provide isolation to employees from flying debris and flash protection in welding areas or machine guarding areas. This pleated curtain is intended to open and close in the horizontal position to provide safety and access to work areas. djustable speeds Heavy-Duty pleated curtain Separates work from employee utomatic-hand free operation Level Hammer Combination Wrenches Screwdriver nchors SPECIL FETURES TOOLS REQUIRED Drill Hammer Drill Wire Strippers Cargo Straps (for lifting) LOCKOUT/TGOUT PROCEDURES The Occupational Safety and Health dministration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. n example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. RITE-HITE MCHINE GURDING does not recommend any particular lockout device, but recommends the utilization of an OSH approved device (refer to OSH regulation ). RITE-HITE MCHINE GURDING also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSH publication WRRNTY RITE-HITE Company, LLC and its affiliates (collectively RITE-HITE ) warrants that the Slideir product sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below ( Limited Warranty ). One (1) Year on all mechanical and electrical parts. REMEDIES Parts. RITE-HITE s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE s option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE s sole obligation and the Owner s exclusive remedy under this Limited Warranty. CLIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE s option, either (x) grant RITE-HITE or its agent access to Owner s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE s factory. NOT WRRNTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE s instructions for installation, failure to operate the Product within the Product s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE s guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party. DISCLIMERS. THIS LIMITED WRRNTY IS EXCLUSIVE ND IN LIEU OF LL OTHER REPRESENTTIONS ND WRRNTIES, EXPRESS OR IMPLIED, ND RITE-HITE EXPRESSLY DISCLIMS ND EXCLUDES NY IMPLIED WRRNTIES OF MERCHNTBILITY OR FITNESS FOR PURPOSE. RITE-HITE SHLL NOT BE SUBJECT TO NY OTHER OBLIGTIONS OR LIBILITIES, WHETHER RISING OUT OF BRECH OF CONTRCT, WRRNTY, TORT (INCLUDING NEGLIGENCE ND STRICT LIBILITY) OR OTHER THEORIES OF LW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR NY UNDERTKINGS, CTS, OR OMISSIONS RELTING THERETO. LIMITTION OF LIBILITY. IN NO EVENT SHLL RITE-HITE BE RESPONSIBLE FOR, OR LIBLE TO NYONE FOR, SPECIL, INDIRECT, COLLTERL, PUNITIVE, INCIDENTL, OR CONSEQUENTIL DMGES, EVEN IF RITE-HITE HS BEEN DVISED OF THE POSSIBILITY OF SUCH DMGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued: 5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8,113,265. RITE-HITE, RITE-HITE DOORS, RITE-HITE MCHINE GURDING, DEFENDER, FLSHFOLD, VERTIGURD, Slideir, ROLLSHILED, ROLLTOP, ROBOGURD and XTEN are trademarks of RITE-HITE. RITE-HITE MCHINE GURDING 4343 Chavenelle Drive P.O. Box 1200 Dubuque, Iowa Toll Free Sales: Sales: Sales Fax: Service: Service Fax: Representatives in ll Major Cities PUB. NO. 1370E NOVEMBER 2014

3 It is important to verify the following basic information before starting with the installation. SITE EVLUTION The SLIDEIR can be installed either as a free standing unit or mounted to a machine structure in a machining, welding or other type of environment: Please verify before starting installation: 1. lternate dimensions in brackets are in [millimeters]. 2. If optional vertical support posts are not being used, how will the SLIDEIR assembly be mounted to the workstation? 3. If anchoring to the floor is there anything buried in the floor where the anchors go? 4. Does the installation allow adequate clearance for robotic machining, welding or other types of operation? 5. Can electrical power to the workstation be shut off without interfering with other plant operations? 6. Is there an air supply connection run to the installation site? PRTS INVENTORY 1. Remove all assemblies and parts from the shipping container. 2. rrange parts on the floor using the exploded view as a guide, see Page Check to insure all parts are included. Call Technical Support if you have any questions. HEDER SSEMBLY The header assembly includes the aluminum extrusion structure, rodless cylinder, curtain trolleys, limit switches, and air hose. The cylinder pulls the curtain open or closed across the opening when air is supplied. CURTIN The standard curtain is made of either opaque or translucent material. Standard 8 [203] pleats allow the curtain to fold back to a compact profile when not needed. VERTICL SUPPORTS (OPTIONL) The vertical supports are rugged 3 [76] square tubing. Brackets allow easy assembly of the cylinder assembly to the vertical supports. Dual vertical supports will be mounted on 8 [203] square plates. single pedestal support () will be mounted on 16 [406] square plates to compensate for the hanging load. SINGLE PEDESTL MOUNT 1. The installation for the dual support posts can be used for the single pedestal mount, Figure ttach the support arm (B) to the pedestal and the header for support. JUNCTION BOX SSEMBLY (OPTIONL) The Junction box assembly includes a four way air control valve, and the necessary terminal blocks to easily incorporate an output signal from the existing machine controller. The four way valve is available as 24 VDC or 110 VC. CONTROL BOX SSEMBLY (OPTIONL) SLIDEIR MODEL 1370 DEFINITION ND FUNCTION The control box assembly includes a four way air control valve, open, close and stop push buttons, and (2) 24 VDC relays. This control box allows the SLIDEIR to be opened or closed by momentarily pushing a button, or from a 24 VDC output signal from a machine controller. This box requires use of a 110 VC air valve. Introduction B 16 [406] Figure 3.1 PUB. NO. 1370E NOVEMBER

4 INSTLLTION INSTRUCTIONS C D E F E F Figure 4.1 INSTLL WITH VERTICL SUPPORTS 1. Secure the Sliderir assembly to the forks of a fork truck with C-clamps. Position with the curtain and air cylinder hanging down. Check the assembly to verify that installation will provide the desired open/close direction. 2. Raise the assembly and position it so that the support brackets align with the holes drilled in the top of the vertical support posts, Figure Insert (2) 5/16 x 4 [8x102] bolts (C) through the vertical support posts () and the support bracket. Repeat for second support posts. Tighten all bolts securely, Figure Level the vertical support posts and fasten securely. Use 3/8 [10] bolts if fastening to a machine base or 3/8 [10] concrete anchors (D) if securing to a concrete floor, Figure Remove clamps securing Sliderir assembly to the fork truck [203] for dual support (E) and 16 [406] for single support (F). INSTLL W/O VERTICL SUPPORTS 1. Secure the Sliderir cylinder assembly to the forks of a fork truck with C-clamps. Position with the curtain and air cylinder hanging down. Check the assembly to verify that installation will provide the desired open/close direction. 2. Raise the assembly and position it so that the assembly is in close proximity to where it will be hung. 3. Support the Sliderir assembly to the machine with a minimum of (4) 5/16 [8] bolts. Drill holes in the aluminum extrusion as necessary, but do not drill through an area that will effect the travel of the curtain or the trolleys. 4. Remove clamps securing Slideir assembly to the fork truck. Figure 4.2 IR SUPPLY INSTLLTION 1. Route the main air line through the pressure regulator provided. Maintain an operating pressure between 60 and 90 psi [ kpa] 2. Connect an air line from the outlet of the pressure regulator to the inlet of the four way control valve on the junction box or control box, Figures 5.1 & Using the quick connections connect both air lines from each end of the cylinder to outlet ports and B on the four way control valve, Figures 5.1 & 6.1.! DNGER When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSH regulations and approved local electrical codes.! qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury.! DNGER DNGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. NOTICE Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box. DO NOT turn control box upside down or go too deeply into the box. NOTICE Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty. 4 PUB. NO. 1370E NOVEMBER 2014

5 ELECTRICL INSTLLTION WITH CONTROL BOX (OPTIONL) 1. Install control box and remote disconnect approximately 54 [1372] above floor level. 2. Provide 110V C power to the control box. Wire per the wiring diagram, Figure 5.1 & Page Connect limit switch wires to the terminal blocks per the wiring diagram provided, Figure 5.1. POWER / STRTUP 1. Turn power on to the control box. 2. Turn on air supply. 3. Press the open button; the curtain will slide to the extended position. SLIDEIR MODEL 1370 ELECTRICL INSTRUCTIONS ELECTRICL INSTLLTION WITH JUNCTION BOX (OPTIONL) 1. Install junction box and suggested remote disconnect (supplied by others) in an area that can be accessed for maintenance. 2. Bring signal wires from the machine controller to the terminal blocks provided. The signal wires type will need to match the type of valve provided (110VC or 24 VDC). Connect the limit switch wires to the appropriate terminal blocks. Wire per instructions provided, Figure 6.1 & Page 7. Electrical C B E F D G H INCOMING POWER (110 VOLTS). Black to #1 terminal block B. White to #2 terminal block C. Green to ground terminal block LIMIT SWITCH CBLE D. Orange and white to #7 terminal block E. Black to #5 terminal block and Blue to #6 terminal block for normally open limit switch (cap or cut green and red cables) or F. Red to #5 terminal block and Green to #6 terminal block for normally closed limit switch (cap or cut blue and black cables) G. Pin #1 is 24 volts DC + H. Pin #8 is 24 volts DC - ir Supply Inlet on Back Side Cylinder Port Figure CONTROL LYOUT/WIRING INSTRUCTIONS P/N: Cylinder Port B PUB. NO. 1370E NOVEMBER

6 ELECTRICL INSTRUCTIONS GR TERMINL STRIP WIRING 1. Input signal for cylinder port (24V or 110V) 2. Input signal for cylinder port B (24V or 110V) volt or 110 volt 4. Signal from open limit switch - black wire (NO) or red wire (NC) 5. Signal from closed limit switch - blue wire (NO) or green wire (NC) 6. Limit switch common - orange wire and white wire Note: Cap or cut the unused limit switch wires P/N: VDC P/N: VC ir Supply Inlet on Back Side Cylinder Port Cylinder Port B Figure PUB. NO. 1370E NOVEMBER 2014

7 ELECTRICL WIRING PUB. NO. 1370E NOVEMBER

8 ELECTRICL BOXES 8 PUB. NO. 1370E NOVEMBER 2014

9 1. Limit switches an be adjusted by loosening the limit switch bracket bolts and sliding the bracket on the header () to the correct location, Figure Maintain a 1/4 to 3/8 [6-10] gap between the limit switch and the limit switch magnet (B). SLIDEIR MODEL 1370 LIMIT SWITCH DJUSTMENT 3. Limit switches are normally open an are closed when the switch and magnet are aligned. 4. For adjusting the closed limit switch (C), Figure For adjusting the open limit switch (D), Figure 9.2. B C Limit djustments Figure 9.1 D B Figure 9.2 PUB. NO. 1370E NOVEMBER

10 TROUBLESHOOTING/MINTENNCE EVERY SIX MONTHS 1. Visually inspect the Slideir curtain () through an open and close cycle to verify proper operation and that door is fully opening and closing. 2. Clean the curtain with a warm soapy solution (hand dish washing soap). 3. Inspect all air, electrical, and mounting hardware connections. Make sure all connections are tight and secure. 4. Inspect all parts for signs of wear and replace as necessary. 5. Check the distance between the limit switch and magnet in both the open and closed position. The gap should be between 1/4 and 3/8. [6-10] djust if required. 6. Check aluminum track for debris buildup. Clean if necessary. 7. pply lubricant in tracks (B). See Figure 10.1 for Limit Switch Cables (C), ir Cylinder (D), and ir Hoses (E). TROUBLESHOOTING, REPIR ND DJUSTMENTS Problem Cause Remedy Curtain remains open, ir hose leak Replace air hose does not close Bad air line connection Check all air connections for a tight secure fit Bad limit switch, no signal to PLC Replace with new limit switch Curtain has jerky movement Lead trolley bolts loose Tighten all bolts on lead trolley Excessive build up of debris in track Use an air nozzle to clear debris from the track C B D E Figure PUB. NO. 1370E NOVEMBER 2014

11 SLIDEIR SERVICE PRTS/LIST Not Shown: Parts List ITEM QTY DESCRIPTION P/N 1 1 Limit Switch Cable ir Cylinder, Rodless Curtain ssembly Pedestal Support Limit Switch Magnet Bracket, Regulator Mount Bracket, Curtain Position, Bracket, Vertical Support, a/r Bracket, Clip Holder Bracket, Support, Header Bracket, Weldment, Swivel Head Bracket, Limit Switch Holder Bracket, Limit Switch Magnet Holder Support Bracket Cable, ss'y, Cbox, 13' Plastic End caps (screw ) /R Channel. luminum Extrusion ITEM QTY DESCRIPTION P/N 18 a/r Hose, ir Line, 1/4", Natural Junction Box, 24VDC Slideir Junction Box, 110VC, Slideir Limit Switch ssembly Regulator w/o Gauge Gauge, Regulator a/r Ring, Swivel, Stop /R Hanging Hooks a/r Screw, Right ngle, 1/4-20 x 3/4" /R Trolley Curtain Hanger Valve, 110V, 4 Way, ir Valve, Lockout Valve, 24V, 4 Way, 2.5 Watt, ir Control Box PUB. NO. 1370E NOVEMBER

12 RCHITECTURL DRWING 12 PUB. NO. 1370E NOVEMBER 2014