ACCESSORY KIT INSTALLATION MANUAL

Transcription

1 ACCESSORY KIT INSTALLATION MANUAL 2SA067* START KITS FOR 13+ SEER AIR CONDITIONERS AND HEAT PUMPS GENERAL INFORAMTION Persons not qualified shall not install this equipment or interpret these instructions. These instructions are intended for the use of qualified individuals specially trained and experienced in installation of this type of equipment and related system components. Installation and service personnel are required by some states to be licensed. Improper installation may damage equipment, can create a shock hazard, and will void the warranty. NOTE: The words Shall" or Must" indicate a requirement which is essential to satisfactory and safe product performance. The words Should" or May" indicate a recommendation or advice which is not essential and not required but which may be useful or helpful. Contents of Kit The compressor starting kit consists of a potential (starting) relay, screws, capacitor strap and starting capacitor with wiring leads. Kit may contain more hardware than necessary for some models and wires may be longer than required. Start kits for the various models are listed in Table 1. APPLICATION The compressor in the outdoor unit has a PSC (permanent split capacitor) motor which does not require a starting relay and capacitor, under ordinary operating conditions. The omission of these components eliminates a potential source of field problems making the system more trouble-free. In order to take advantage of these benefits and trouble-free operation, the starting torque, or load, must be kept to a minimum. The suction and discharge pressures must be nearly equal before the compressor will start. Because of the lower starting torque inherent in PSC motors, certain conditions such as low voltage and exceptionally high operating temperature, short thermostat cycles, etc. can affect the starting operation. When such conditions exist, and cannot be corrected, it is recommended that the field installed compressor starting kit be used to convert the compressor motor to CSR (capacitor, capacitor run) operation. NOTE: All Start Kits listed in these instructions are for use with outdoor units rated at V/ 1PH/60Hz. SHOCK HAZARD - Shut off electrical supply to outdoor unit at main disconnect. One side of the contactor remains closed at all times, so main disconnect must be opened when servicing electrical components to prevent electrical shock, which could result in personal injury or death. Do not mis-match kits or damage will occur to the equipment. TABLE 1: Start Kits Start Kit Model Number Outdoor Unit Model Number Compressor See Section for Installation S1-2SA ERCS0421CA HABD/H1RD042 AC042X1321 Copeland (ZR36K3-PFV) A S1-2SA ERCS0481CA HABD/H1RD048 AC048X1321 Copeland (ZR42K3-PFV) A S1-2SA ERCS0181BB HBBD/H2RD018 AC018X1322 Bristol (H21J14BABCA) A S1-2SA ERCS0301BB HBBD/H2RD030 AC030X1322 Bristol (H21J25BABCA) A S1-2SA ERCS0361BB HBBD/H2RD036 AC036X1322 Bristol (H21J30BABCA) A S1-2SA ERCS0481BB HBBD/H2RD048 AC048X1322 Bristol (H23C453ABCA) A S1-2SA ERCS0601BB HBBD/H2RD060 AC060X1322 Bristol (H23R543ABCA) A S1-2SA ERCQ0301BB Bristol (H21J25BABCA) A S1-2SA ERCQ0361BB Bristol (H21J30BABCA) A S1-2SA ERCQ0481BB Bristol (H23C453ABCA) A S1-2SA ERHS0361BA EABD/E1RD036 HP036X1321 Bristol (H21J30BABCA) B S1-2SA ERHS0421BA EABD/E1RD042 HP042X1321 Bristol (H21J36BABCA) B S1-2SA ERHS0481BA EABD/E1RD048 HP048X1321 Bristol (H23C423ABCA) B S1-2SA ERHS0601BA EABD/E1RD060 HP060X1321 Bristol (H23R543ABCA) B S1-2SA ERHQ0361BA Bristol (H21J30BABCA) B Johnson Controls Unitary Products UAI-B-0509

2 TABLE 1: Start Kits (Continued) Start Kit Model Number Outdoor Unit Model Number Compressor See Section for Installation S1-2SA ERHQ0421BA Bristol (H21J36BABCA) B S1-2SA FRCS0181BA HABE/H1RE018 Bristol (H21J14BABCA) A S1-2SA FRCS0241BF HCBE/H3RE024 Bristol (H21J20BABCA) A S1-2SA FRCS0241BH HDBE/H4RE024 Bristol (H21J17BABCA) A S1-2SA FRCS0301BF HCBE/H3RE030 Bristol (H21J24BABCA) A S1-2SA FRCS0601BF HCBE/H3RE060 Bristol (H23R543ABCA) B S1-2SA AC3A018F1 CMB01811 AL3A018F1 Bristol (H21J15BABCA) C S1-2SA AC3A024F1 CMB02411 AL3A024F1 Bristol (H21J20BABCA) C S1-2SA AC3A030F1 CMB03011 AL3A030F1 Bristol (H21J25BABCA) C S1-2SA AC3A036F1 CMB03611 AL3A036F1 Bristol (H21J30BABCA) C S1-2SA AC3A042F1 CMB04211 AL3A042F1 Bristol (H23C383ABCA) C S1-2SA AC3A048F1 CMB04811 AL3A048F1 Bristol (H23C453ABCA) C S1-2SA AC3A060F1 CMB06011 AL3A060F1 Bristol (H23R543ABCA) C S1-2SA HC3H018F1 YMB01811 HL3H018F1 Copeland (ZR16K4-PFV) D S1-2SA HC3H024F1 YMB02411 HL3H024F1 Copeland (ZR22K4-PFV) D S1-2SA HC3H030F1 YMB03011 HL3H030F1 Copeland (ZR26K3-PFV) D S1-2SA HC3H036F1 YMB03611 HL3H036F1 Bristol (H21J30BABCA) D S1-2SA HC3H042F1 YMB04211 HL3H042F1 Bristol (H23C383ABCA) D S1-2SA HC3H048F1 YMB04811 HL3H048F1 Bristol (H23C453ABCA) D S1-2SA HC3H060F1 YMB06011 HL3H060F1 Bristol (H23R543ABCA) D S1-2SA AY036MA321 AM036MA321 Bristol (H21J30BABCA) E S1-2SA AY012MA322 AM012MA322 Panasonic (2K20S236T6A) E S1-2SA AY018MA322 AM018MA322 Panasonic (2K22S236SUB) E S1-2SA AY024MA322 AM024MA322 Bristol (H21J20BABCA) E S1-2SA AY030MA322 AM030MA322 Bristol (H21J24BABCA) E S1-2SA TCGD12S21S(1,2) GCGD12S21S(1,2) Panasonic (2K15S236UUA) F S1-2SA TCGD18S21S(1,2) GCGD18S21S(1,2) Panasonic (2K22S236SUB) F S1-2SA TCGD24S21S(1,2) GCGD24S21S(1,2) Panasonic (2J29S236B1A) F S1-2SA TCGD30S21S(1,2) GCGD30S21S(1,2) Bristol (H21J24BABCA) F S1-2SA TCGD36S21S(1,2) GCGD36S21S(1,2) Bristol (H21J30BABCA) F S1-2SA TCGD42S21S(1,2) GCGD42S21S(1,2) Bristol (H21J36BABCA) F S1-2SA TCGD48S21S(1,2) GCGD48S21S(1,2) Bristol (H21J38BABCA) F S1-2SA TCGD60S21S(1,2) GCGD60S21S(1,2) Danfoss (HRM051U1LP) F S1-2SA TCGD24S21S2X GCGD24S21S2X Bristol (H21J19BABCA) F S1-2SA TCGD18S41S1 Panasonic 5KS150FAB21 F S1-2SA YCJD18S41S1 CCJD18S41S1 LCJD18S41S1 Panasonic 5KS150FAB21 F S1-2SA TCGD24S41S1 Bristol H82J193ABCA F S1-2SA YCJD24S41S1 CCJD24S41S1 LCJD24S41S1 Bristol H82J193ABCA F S1-2SA TCGD30S41S1 Bristol H82J193ABCA F S1-2SA YCJD30S41S1 CCJD30S41S1 LCJD30S41S1 Bristol H82J193ABCA F S1-2SA TCGD36S41S1 Bristol H82J273ABCA F S1-2SA YCJD36S41S1 CCJD36S41S1 LCJD36S41S1 Bristol H82J273ABCA F S1-2SA TCGD42S41S1 Bristol H82J353ABCA F S1-2SA YCJD42S41S1 CCJD42S41S1 LCJD42S41S1 Bristol H82J353ABCA F S1-2SA TCGD48S41S1 Bristol H82J373ABCA F S1-2SA YCJD48S41S1 CCJD48S41S1 LCJD48S41S1 Bristol H82J373ABCA F 2 Johnson Controls Unitary Products

3 TABLE 1: Start Kits (Continued) Start Kit Model Number Outdoor Unit Model Number Compressor See Section for Installation S1-2SA TCGF24S41S1 Copeland ZP21K5PFV-130 F S1-2SA YCJF24S41S1 CCJF24S41S1 LCJF24S41S1 Copeland ZP21K5PFV-130 F S1-2SA TCGF30S41S1 Copeland ZP29K5PFV-130 F S1-2SA YCJF30S41S1 CCJF30S41S1 LCJF30S41S1 Copeland ZP29K5PFV-130 F S1-2SA TCGF36S41S1 Copeland ZP29K5PFV-130 F S1-2SA YCJF36S41S1 CCJF36S41S1 LCJF36S41S1 Copeland ZP29K5PFV-130 F S1-2SA TCGF42S41S1 Copeland ZP34K5PFV-130 F S1-2SA YCJF42S41S1 CCJF42S41S1 LCJF42S41S1 Copeland ZP34K5PFV-130 F S1-2SA TCGF48S41S1 Danfoss HRH038U1LP F S1-2SA YCJF48S41S1 CCJF48S41S1 LCJF48S41S1 Danfoss HRH038U1LP F S1-2SA TCGF60S41S1 Danfoss (HRH047U1LP) F S1-2SA YCJF60S41S1 CCJF60S41S1 LCJF60S41S1 Danfoss (HRH047U1LP) F S1-2SA THGD18S41S2 GHGD18S41S2 ZP16K5E-PFV G S1-2SA YHJD18S41S2 CHJD18S41S2 LHJD18S41S2 ZP16K5E-PFV G S1-2SA THGD24S41S2 GHGD24S41S2 H82J183ABCA G S1-2SA YHJD24S41S2 CHJD24S41S2 LHJD24S41S2 H82J183ABCA G S1-2SA THGD30S41S2 GHGD30S41S2 H82J223ABCA G S1-2SA YHJD30S41S2 CHJD30S41S2 LHJD30S41S2 H82J223ABCA G S1-2SA THGD36S41S2 GHGD36S41S2 H82J283ABCA G S1-2SA YHJD36S41S2 CHJD36S41S2 LHJD36S41S2 H82J283ABCA G S1-2SA THGD42S41S1 GHGD42S41S1 HRH036U1LP6 G S1-2SA YHJD42S41S1 CHJD42S41S1 LHGD42S41S1 HRH036U1LP6 G S1-2SA THGD48S41S1 GHGD48S41S1 HRH041U1LP6 G S1-2SA YHJD48S41S1 CHJD48S41S1 LHGD48S41S1 HRH041U1LP6 G S1-2SA THGD60S41S1 GHGD60S41S1 HRH049U1LP6 G S1-2SA YHJD60S41S1 CHJD60S41S1 LHGD60S41S1 HRH049U1LP6 G S1-2SA THGF18S41S2 ZP16K5E-PFV G S1-2SA YHJD18S41S2 CHJD18S41S2 LHJD18S41S2 ZP16K5E-PFV G S1-2SA THGF24S41S2 ZP20K5E-PFV G S1-2SA YHJD24S41S2 CHJD24S41S2 LHJD24S41S2 ZP20K5E-PFV G S1-2SA THGF30S41S2 ZP24K5E-PFV G S1-2SA YHJD30S41S2 CHJD30S41S2 LHJD30S41S2 ZP24K5E-PFV G TBD THGF36S41S2 HRH031U1LP6 G TBD YHJD36S41S2 CHJD36S41S2 LHJD36S41S2 HRH031U1LP6 G S1-2SA THGF42S41S1 HRH034U1LP6 G S1-2SA YHJD42S41S1 CHJD42S41S1 LHGF42S41S1 HRH034U1LP6 G S1-2SA THGF42S41S2 HRH034U1LP6 G S1-2SA YHJD42S41S2 CHJD42S41S2 LHGF42S41S2 HRH034U1LP6 G S1-2SA THGF48S41S1 HRH040U1LP6 G S1-2SA YHJD48S41S1 CHJD48S41S1 LHGF48S41S1 HRH040U1LP6 G THGF60S41S1 ZPS51K4E-PFV G YHJD60S41S1 CHJD60S41S1 LHGF60S41S1 ZPS51K4E-PFV G S1-2SA THRD60S41S1 GHRD60S41S1 HRH049U1LP6 G S1-2SA CHGD42S41S1 HRH036U1LP6 G Johnson Controls Unitary Products 3

4 SECTION A HRD, HBD, ERCS, AC(13), ERCQ, HRE, HBE & FRCS SERIES SPLIT AIR CONDITIONERS Pre-drilled pilot holes are provided in the control box. 1. Use the two pilot holes on the left angled side to at-tach start relay. See Figure Place the start capacitor beside the dual capacitor using one capacitor strap fastened to pilot holes provided in control box to secure both capacitors in place. 3. Attach the black lead wire from the starting kit relay #5 to T1 terminal of the contactor. 4. Attach the red lead wire from the starting kit capacitor to T2 terminal of the contactor. 5. Locate the brown wire connecting the dual capacitor "HERM" to the S (start) terminal on the compressor. 6. Attach the brown lead wire from the starting kit relay #2 to the same terminal on the dual capacitor which was located in Step 4. See Figure The yellow lead wire should be factory connected between starting kit relay #1 to starting kit capacitor. NOTE: The wiring of the capacitor and relay must agree with Figure 2. Also, see diagram on control box cover. DUAL RUN/FAN FIGURE 1 START RELAY START CONTACTOR COMPONENTS SHOWN IN DASHED LINES ARE OPTIONAL.. DUAL SHOWN SEPARATE S MAY BE USED ON ACTUAL UNIT. WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES. IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 C. THERMOPLASTIC OR ITS EQUIVALENT. WHERE POWER SUPPLY HAS ONE (1) 240 VOLT CONDUCTOR AND ONE (1) NEUTRAL CONDUCTOR, CONNECT L2 OF CONTACTOR TO NEUTRAL.. HTS HPS CCH HS SR SC CC - HIGH TEMPERATURE SWITCH - HIGH PRESSURE SWITCH - CRANKCASE HEATER - HEATER SWITCH - START RELAY - START - CONTACTOR COIL HIGH VOLTAGE FACTORY WIRING LOW VOLTAGE FACTORY WIRING OPTIONAL WIRING FIELD WIRING, LINE VOLTAGE FIGURE 2 4 Johnson Controls Unitary Products

5 SECTION B ERD, EBD, ERHS, HP(13) & ERHQ SERIES SPLIT HEAT PUMPS Pre-drilled pilot holes are provided in the control box. NOTE: On units which have a solid state start device, remove 5the device and the red and brown wiring connections to the dual capacitor. 1. Use the two pilot holes on the left angled side to attach start relay. See Figure Place the start capacitor beside the dual capacitor using one capacitor strap fastened to pilot holes provided in control box to secure both capacitors in place. 3. Attach the black lead wire from the starting kit relay #5 to T1 terminal of the contactor. 4. Attach the red lead wire from the starting kit capacitor to T2 terminal of the contactor. 5. Locate the brown wire connecting the dual capacitor "HERM" to the S (start) terminal on the compressor. 6. Attach the brown lead wire from the starting kit relay #2 to the same terminal on the dual capacitor which was located in Step 4. See Figure The yellow lead wire should be factory connected between starting kit relay #1 to starting kit capacitor. NOTE: The wiring of the capacitor and relay must agree with Figure 4. Also, see diagram on control box cover. DUAL RUN/FAN FIGURE 3 START RELAY START CONTACTOR Johnson Controls Unitary Products 5

6 FIGURE 4 6 Johnson Controls Unitary Products

7 SECTION C CMB, AC3 & AL3 SERIES SPLIT AIR CONDI- TIONERS Pre-drilled pilot holes are provided in the control box. 1. Use the two pilot holes on the left angled side to at-tach start relay. See Figure Place the start capacitor beside the dual capacitor using one capacitor strap fastened to pilot holes provided in control box to secure both capacitors in place. 3. Attach the black lead wire from the starting kit relay #5 to T1 terminal of the contactor. 4. Attach the red lead wire from the starting kit capacitor to T2 terminal of the contactor. 5. Locate the brown wire connecting the dual capacitor "HERM" to the S (start) terminal on the compressor. 6. Attach the brown lead wire from the starting kit relay #2 to the same terminal on the dual capacitor which was located in Step 4. See Figure The yellow lead wire should be factory connected between starting kit relay #1 to starting kit capacitor. NOTE: The wiring of the capacitor and relay must agree with Figure 2. Also, see diagram on control box cover. START RELAY FIGURE 5 START FAN CONTROL (CZE038 model only) DUAL RUN / FAN COMFORT ALERT MODULE CONTACTOR Johnson Controls Unitary Products 7

8 FIGURE 6 8 Johnson Controls Unitary Products

9 SECTION D YMB, HC3 & HL3 SERIES SPLIT HEAT PUMPS Pre-drilled pilot holes are provided in the control box. NOTE: On units which have a solid state start device, remove 5the device and the red and brown wiring connections to the dual capacitor. 1. Use the two pilot holes on the left angled side to attach start relay. See Figure Place the start capacitor beside the dual capacitor using one capacitor strap fastened to pilot holes provided in control box to secure both capacitors in place. 3. Attach the black lead wire from the starting kit relay #5 to T1 terminal of the contactor. 4. Attach the red lead wire from the starting kit capacitor to T2 terminal of the contactor. 5. Locate the brown wire connecting the dual capacitor "HERM" to the S (start) terminal on the compressor. 6. Attach the brown lead wire from the starting kit relay #2 to the same terminal on the dual capacitor which was located in Step 4. See Figure The yellow lead wire should be factory connected between starting kit relay #1 to starting kit capacitor. NOTE: The wiring of the capacitor and relay must agree with Figure 4. Also, see diagram on control box cover. START RELAY RELAY DEFROST CONTROL BOARD START DUAL RUN / FAN TRANSFORMER CONTACTOR FIGURE 7 Johnson Controls Unitary Products 9

10 FIGURE 8 10 Johnson Controls Unitary Products

11 FIGURE 9 (HC5B, HL5B, YZE024, 036, 048, 060) Johnson Controls Unitary Products 11

12 FIGURE 10 (YZE038 Only) 12 Johnson Controls Unitary Products

13 SECTION E AM & AY SERIES SPLIT AIR CONDITIONERS Pre-drilled pilot holes are provided in the control box. 1. Use the two pilot holes to attach start relay. See Figure Place the start capacitor beside the dual capacitor using one capacitor strap fastened to pilot holes provided in control box to secure both capacitors in place. 3. Attach the black lead wire from the starting kit relay #5 to T1 terminal of the contactor. 4. Attach the red lead wire from the starting kit capacitor to T2 terminal of the contactor. 5. Locate the brown wire connecting the dual capacitor "HERM" to the S (start) terminal on the compressor. 6. Attach the brown lead wire from the starting kit relay #2 to the same terminal on the dual capacitor which was located in Step 4. See Figure The yellow lead wire should be factory connected between starting kit relay #1 to starting kit capacitor. NOTE: The wiring of the capacitor and relay must agree with Figure 13. Also, see diagram on control box cover. CONTACTOR START RELAY SECTION F TCGD, GCGD, YCJD, CCJD, LCJD, TCGF, YCJF, CCJF, LCJF SERIES SPLIT AIR CONDITIONERS Pre-drilled pilot holes are provided in the control box. 1. Use the pilot hole behind start relay sticker to attach start relay. see Figure Place the start capacitor beside the dual capacitor using one capacitor strap fastened to pilot holes provided in control box to secure both capacitors in place. 3. Attach the black lead wire from the starting kit relay #5 to T1 terminal of the contactor. 4. Attach the red lead wire from the starting kit capacitor to T2 terminal of the contactor. 5. Locate the brown wire connecting the dual capacitor "HERM" to the S (start) terminal on the compressor. 6. Attach the brown lead wire from the starting kit relay #2 to the same terminal on the dual capacitor which was located in Step 4. See Figure The yellow lead wire should be factory connected between starting kit relay #1 to starting kit capacitor. NOTE: The wiring of the capacitor and relay must agree with Figure 13. Also, see diagram on control box cover. CONTACTOR START RELAY START FIGURE 11 DUAL RUN/FAN START DUAL RUN/FAN FIGURE 12 Johnson Controls Unitary Products 13

14 FIGURE Johnson Controls Unitary Products

15 SECTION G THGD, GHGD, YHJD, CHJD, LHJD, THRD, GHRD, CHGD, THGF, YHJF, CHJF, LHJF SERIES SPLIT HEAT PUMPS Pre-drilled pilot holes are provided in the control box. 1. Use the pilot hole behind start relay sticker to attach start relay. see Figure Place the start capacitor beside the dual capacitor using one capacitor strap fastened to pilot holes provided in control box to secure both capacitors in place. 3. Attach the black lead wire from the starting kit relay #5 to T1 terminal of the contactor. 4. Attach the red lead wire from the starting kit capacitor to T2 terminal of the contactor. 5. Locate the brown wire connecting the dual capacitor "HERM" to the S (start) terminal on the compressor. 6. Attach the brown lead wire from the starting kit relay #2 to the same terminal on the dual capacitor which was located in Step 4. See Figures 15 or The yellow lead wire should be factory connected between starting kit relay #1 to starting kit capacitor. NOTE: The wiring of the capacitor and relay must agree with Figures 15 or 16. Also, see diagram on control box cover. Defrost Control Board Low Voltage Box Fingered Bushing Reversible High Voltage Conduit Plate FIGURE 14 Ground Lug Contactor Start Relay (Optional) Start Capacitor (Optional) Dual Run/Fan Capacitor Johnson Controls Unitary Products 15

16 FIGURE 15 Wiring Diagram - Single Phase - 13 SEER & 14.5 SEER (except 060) Heat Pumps 16 Johnson Controls Unitary Products

17 FIGURE 16 Wiring Diagram - Single Phase SEER (060 only) Heat Pump Johnson Controls Unitary Products 17

18 Kit Numbers Start Capacitor Ratings Component Ratings Start Relay Ratings Cold Pick-up Drop-out Rated Hot Pick-up Volts MIN. MAX. MIN. MAX. 2SA mfd. 250 VAC SA mfd. 330 VAC SA mfd. 250 VAC SA mfd. 250 VAC SA mfd. 250 VAC SA mfd. 250 VAC SA mfd. 330 VAC SA mfd. 330 VAC SA mfd. 330VAC SA mfd. 330VAC SA mfd. 330VAC SA mfd. 250VAC SA mfd. 250VAC SA mfd. 330VAC SA mfd. 330VAC SA mfd. 250VAC SA mfd. 250VAC Subject to change without notice. Published in U.S.A. Copyright 2009 by Johnson Controls, Inc. All rights reserved. Johnson Controls Unitary Products 5005 York Drive Norman, OK UAI-B-0509 Supersedes: UAI-A-0208