BayWash i5 In-Bay Automatic

Transcription

1 BayWash i5 Oasis Car Wash Systems, Inc E 12 th Street Galena, KS 66739

2 TABLE OF CONTENTS INTRODUCTION... 4 SAFETY REQUIREMENTS... 5 INSTALLATION... 6 BAYWASH BAYNET CUSTOMER CONNECTIVITY REQUIREMENTS... 7 i5 INSTALLATION TOOLS... 8 i5 INSTALLATION CONSUMABLES... 9 i5 INSTALLATION DOCUMENTS EQUIPMENT INCLUDED ) Support Equipment H25/Wheel Blaster Support Equipment Chemical Feed System Total Body Protectant Chemical Option Off-Board Panel Horn Assembly Main Water Solenoid (NC) Treadle And Treadle Support Gantry Tracks Flags Uplift Angle Brackets Energy Chain Rear Brushes Material Set Front Brushes Material Set Undercarriage (Optional) ) BayWash i BayWash i5 Upper Assembly DS Lower i5 Drive Assembly PS Lower i5 Drive Assembly DS Rear Arm Assembly PS Rear Arm Assembly Rear Arm Cylinders Rear Arm Shock Absorbers Pin And Spacers For Cylinders And Shock Absorbers Front Brush Hubs Rear Brush Assemblies Energy Chain Bracket Skins SITE INSPECTION / UNLOADING THE TRUCK SUPPORT EQUIPMENT INSTALLATION ) Install H25/Wheel Blaster Support Equipment ) Install Off-board Panel ) Install Chemical Feed System ) Install Main Water Solenoid OASIS BayWash i5 Page 2 of 92 OASIS i5 (v4).docx

3 5) Install Tracks ) Install Energy Chain ) Install Undercarriage i5 INSTALLATION ) Set DS Lower i5 Drive Assembly ( ) on Track ) Set PS Lower i5 Drive Assembly ( ) on Track ) Secure BayWash i5 Upper Assembly ( ) to DS Lower i5 Drive Assembly ( ) and PS Lower i5 Drive Assembly ( ) ) Install DS Rear Arm Assembly ( ) Long Arm ) Install PS Rear Arm Assembly ( ) Short Arm ) Mount DS Rear Brush Assembly ( ) to DS Rear Arm Assembly ( ) ) Mount PS Rear Brush Assembly ( ) to PS Rear Arm Assembly ( ) ) Rear Brush Motor Wiring ) Install Rear Arm Cylinders ( ) and Shock Absorbers ( ) for Rear Brushes ) Connect Air Lines to DS and PS Cylinders ( ) ) Install DS and PS Top Brush Rubber Bumpers ( ) ) Install DS Front Brush Hub ( ) ) Install PS Front Brush Hub ( ) ) Install Energy Chain Bracket ) Connect Energy Chain Assembly ( ) to BayWash i ) Insert Rear Brush Material ) Insert Front Brush Material ) Install Uplift Angle Bracktes ( ) ) Install Treadle Switch ( ), Back-up Tape Switch ( ), Treadle Support ( ) ) Install End of Travel Flags ( ) ) Install Skins ELECTRICAL CONNECTIONS ) High Voltage Connections ) Low Voltage Connections ) Communication Network Connections PLUMBING CONNECTIONS ) Pneumatics Connections ) Chemical Connections ) Water Connections PRE-START UP PROCEDURES H-25 PUMP INSTALLATION INSTRUCTIONS (APPENDIX-A) GENERIC SITE-SPECIFIC DRAWINGS (APPENDIX-B) ON-BOARD AND OFF-BOARD ELECTRICAL SCHEMATICS (APPENDIX-C) OASIS BayWash i5 Page 3 of 92 OASIS i5 (v4).docx

4 INTRODUCTION This Owner s Manual contains information that is vital to the successful installation, operation, and maintenance of your BayWash i5 vehicle washing equipment. Please read the full content of this manual prior to any installation and/or operation of the equipment. Keep this manual in a location where it may be used for ongoing reference. Should you have any questions on the operation or servicing of this equipment please contact us directly at: TECHNICAL SERVICES DEPARTMENT OASIS CAR WASH SYSTEMS 1909 EAST 12 TH STREET GALENA, KS TOLL FREE (US) PHONE: Ext: 26 FAX: parstsdept@oasiscarwashsystems.com 2012 OASIS BayWash i5 Page 4 of 92 OASIS i5 (v4).docx

5 SAFETY REQUIREMENTS 1. Only those employees specifically instructed by the location manager will be permitted to enter the wash bay to perform inspections or maintenance. 2. Do not enter the wash bay when the equipment is operating. 3. Always exercise caution when walking through the wash area, may be slippery conditions. 4. Be cautious when walking through the bay to avoid running into or tripping over equipment. 5. Do not ever run through the wash area. 6. Do not perform any work on equipment unless you performed Lock-Out Safety Precautions. 7. When maintenance requires that a piece of equipment be in operation, one qualified maintenance person must stay at the power disconnect switch while that equipment is operating. 8. All electrically powered equipment must have manually operated disconnects capable of being locked in the OFF position. Equipment that has been locked out for any reason can only be restarted by the person who performed the lock out operation. 9. Do not attempt to repair or adjust any pressurized liquid or pneumatic part, hose, pipe or fitting while that equipment is in operation. 10. Any Stop switch activated must be reset only by the person who initiated the operation. 11. Electrical connections and repairs are to be performed only by a Licensed Electrician Only. 12. Store all cleaning and washing solutions and oils in a well ventilated area. 13. Clean up fluid spills immediately to prevent hazardous safety conditions. 14. Be certain to follow all safety procedures on MSDS Sheets for each chemical product used. 15. All new employees must be thoroughly trained in safe operating and maintenance practices. 16. All employees must attend periodically scheduled safety procedure sessions. 17. Do not operate any piece of equipment that requires safety covers with those covers removed or improperly installed. 18. Do not allow any part of your body or other object to come in contact with moving machinery. 19. Do not wear loose fitting clothing around moving machinery. 20. At least two qualified maintenance people must be present when performing equipment repairs or preventative maintenance. 21. When working on any equipment that is higher than a person s shoulders, always use a fiberglass ladder that is in good condition OASIS BayWash i5 Page 5 of 92 OASIS i5 (v4).docx

6 INSTALLATION Utilities Requirements UTILITIES INTERCONNECTION AND THE MATERIALS REQUIRED FOR INTERCONNECTION TO OASIS EQUIPMENT ARE THE RESPONSIBILITY OF THE CUSTOMER! PERFORM ALL TRADES WORK TO ALL APPLICABLE LOCAL AND NATIONAL CODES! Water The Customer's Plumber is to provide and install a 1 inch city water 60psi (nominal) with manual shut-off valve to be connected to the equipment. Electrical The Customer's Electrician is to provide and install 3 phase power 208 VAC-240 VAC to the unit. Electricians need to refer to the machine electrical schematic for AMPERAGE (electric current) specifications. BE CERTAIN THE ELECTRIC MOTORS ARE PROPERLY WIRED FOR THE SUPPLY VOLTAGE! The Customer's Electrician is to provide and install single phase power as specified in the electrical schematics OASIS BayWash i5 Page 6 of 92 OASIS i5 (v4).docx

7 BAYWASH BAYNET CUSTOMER CONNECTIVITY REQUIREMENTS The Baynet option features a built-in web server within the HMI that provides real time information about your machine, the ability to make option changes to your wash remotely, and sends out fault information to your . As a customer, you are required to obtain a dedicated high speed internet access via a DSL or Cable Modem from a local internet provider in order to receive alerts, access the BayWash i5 remotely, and updates for the HMI equipment. Please make sure you order a commercial grade internet circuit with a static public IP address. Once your internet connection has been established and tested you will need to setup Port Forwarding or Network Address Translation (NAT) on your router in order for the BayWash personnel to access and manage the HMI remotely. Please instruct your local Computer Technician to enable Port Forwarding or NAT as following on your router/firewall equipment: Source TCP Ports Function Destination Internet 80 Web Server Internal HMI IP Address Internet 789 Remote HMI update Internal HMI IP Address Internet 4000 Remote PLC update Internal HMI IP Address If you don t have a local Computer Technician we suggest you to contact a local Geek Squad or similar company to address the network changes. A sample network diagram is provided below only as a reference OASIS BayWash i5 Page 7 of 92 OASIS i5 (v4).docx

8 Tools 1. Safety Glasses 2. ½ " Drive Ratchet Set 3. Standard Combo Wrenches 4. Large Standard Screwdriver 5. 1" Hammer Drill 6. 3 lb. Sledge Hammer 7. Forklift 5,000 lb. rated, 6 ft. forks, 3- Stage, Side-to-Side 8. i5 Dollies 9. Pry Bar 10. Masonry Nylon String brightly colored 11. Impact Gun Deep well set 12. Dykes 13. Needle Nose Pliers 14. Lifting Strap 3 width, various lengths, rated for 6,500 lbs. 15. Hoist 16. Sawzall or Portable Band Saw 17. Levels Torpedo & 4 ft. 18. Broom & Dustpan 19. Tin Snips 20. Ball-peen Hammer 21. High Speed Drill i5 INSTALLATION TOOLS 22. Torpedo Level 23. Welder 225 amp minimum, continuous duty 24. Bottle Jack 25. Welding Helmet 26. Appropriate Protective Clothing 27. Tri-Square 28. Drift Pin(s) (Spud Wrench, Alignment Tool) 29. Extension Cord(s) 20 Amp., grounded, assorted lengths 30. Chain 3 foot 31. Johnson Bar 32. Ladders 6 ft. & 8 ft. fiberglass 33. Grinders 9 & 4½ 34. Torches & Cutting Tanks 35. Skill Saw Electric 36. Drill Bits - ⅜, ½, ⅝ concrete 37. C-Clamp(s) 6 & Wood 2 x 4 x Various Sizes 39. Laser Level or Transit 40. Multimeter 41. Small electrical screw drivers set 42. Assorted drill bits 2012 OASIS BayWash i5 Page 8 of 92 OASIS i5 (v4).docx

9 Consumables 1. Pipe Dope 2. Never Seize 3. Teflon Tape 4. Shim Plates ¼" 5. Lumber Pencil(s) 6. PVC Pipe & Glue 7. Cush-a-Clamp(s) 8. Tapcon Screws 9. Masking Tape 10. Black Marker 11. Installation Kits 12. Anchor Bolts 13. Spring Nuts w/bolts 14. RPC Clamps 15. Unitstrut 16. Hoses & Tubing i5 INSTALLATION CONSUMABLES 2012 OASIS BayWash i5 Page 9 of 92 OASIS i5 (v4).docx

10 i5 INSTALLATION DOCUMENTS Documents 1. Bill of Lading 2. Equipment manuals (installation and operation) 3. Packing list 4. H-25 single pump station ( ) installation instructions (Appendix-A) 5. Oasis site-specific drawings (Appendix-B) 6. On-Board and Off-Board electrical schematics (Appendix-C) 2012 OASIS BayWash i5 Page 10 of 92 OASIS i5 (v4).docx

11 1) Support Equipment H25/Wheel Blaster Support Equipment H-25 Single Pump Station (1) EQUIPMENT INCLUDED Pump Contactor Panel (1) Chemical Feed System Santoprene G-57, 24 VAC Non-foaming 511 (6) a. Regular Foam b. Blue Foam c. Red Foam d. Pre-soak e. Lubricating Soap f. Clear Coat Protectant Viton G-57, 24 VAC Non-foaming 515 (1) a. Tire Chemical Cable Phoenix Valve Actuator (7) OASIS BayWash i5 Page 11 of 92 OASIS i5 (v4).docx

12 Total Body Protectant Chemical Option Santoprene G-57, 24 VAC Non-foaming 511 (1) Cable Phoenix Valve Actuator (1) OASIS BayWash i5 Page 12 of 92 OASIS i5 (v4).docx

13 Off-Board Panel Off-board Electrical Panel (1) Horn Assembly Horn, Vibratone (1) Horn Box, Weatherproof (1) Main Water Solenoid (NC) 1 inch Solenoid Valve 24 VAC (1) Cable, M12 Male Straight 5m (1) OASIS BayWash i5 Page 13 of 92 OASIS i5 (v4).docx

14 Treadle And Treadle Support Treadle Support (1) Back-up Tape Switch (1) Treadle Switch, 32 x 10 (1) Hardware Assembly (Treadle Components installation) Anchor Bolts ⅝ inch x 4 inch (1) OASIS BayWash i5 Page 14 of 92 OASIS i5 (v4).docx

15 Gantry Tracks Track Assembly (4) Black Bumpers (4) Track Bracket (2) Track Bracket (2) Hardware Assembly (Track Brackets) TRACK BRACKETS ( ) & ( ) Item Description Part Number Qty Bolt Nut Lock Washer Flat Washer Hardware Assembly (Gantry Track installation) Anchor Bolts ⅝ inch x 4 inch (3) Horseshoe Shim ¼ inch (20) Horseshoe Shim ⅛ inch (20) Horseshoe Shim ½ inch (20) OASIS BayWash i5 Page 15 of 92 OASIS i5 (v4).docx

16 Flags Flag, end of travel BAYi5 (2) Hardware Assembly (Flags installation) Anchor Bolts (4) inches Uplift Angle Brackets Uplift-Angle Brackets (4) Hardware Assembly (Uplift-Angle Brackets) UPLIFT ANGLE BRACKETS ( ) Item Description Part Number Qty Bolt Nut Flat Washer OASIS BayWash i5 Page 16 of 92 OASIS i5 (v4).docx

17 Energy Chain Energy Chain Assembly (1) ½ inch Union (10) Trough (2) Trough Support (3) Hardware Assembly (Energy Chain installation) Energy Chain Assembly ( ) To Trough ( ) Item Description Part Number Qty Bolt Nut Flat Washer Lock washer Energy Chain Assembly ( ) To BayWash I5 Upper Assembly ( ) Item Description Part Number Qty Bolt Nut Flat Washer Lock washer Trough ( ) To Trough Support ( ) Item Description Part Number Qty Bolt Nut Flat Washer Lock washer OASIS BayWash i5 Page 17 of 92 OASIS i5 (v4).docx

18 Rear Brushes Material Set Part Number Part Description NEOGLIDE, BAYWASH WRAPS COMPLETE BLACK NEOGLIDE, BAYWASH WRAPS BLUE/BLACK NEOGLIDE, BAYWASH WRAPS COMPLETE BLUE NEOGLIDE, BAYWASH WRAPS RED/BLACK NEOGLIDE, BAYWASH WRAPS COMPLETE RED Front Brushes Material Set Part Number Part Description NEOGLIDE, 44 IN FRONT BRUSH COMPLETE BLACK NEOGLIDE, 44 IN FRONT BRUSH BLUE/BLACK NEOGLIDE, 44 IN FRONT BRUSH COMPLETE BLUE NEOGLIDE, 44 IN FRONT BRUSH RED/BLACK NEOGLIDE, 44 IN FRONT BRUSH COMPLETE RED 2012 OASIS BayWash i5 Page 18 of 92 OASIS i5 (v4).docx

19 Undercarriage (Optional) Undercarriage assembly (1) Hardware Assembly (Undercarriage installation) Anchor Bolts ⅝ inch x 4 inch (1) Photo-eye, vehicle 30mm Transmitter hard wired (1) Photo-eye, vehicle 30mm Receiver hard wired (1) Universal Photo-eye Bracket (2) Photo-eye Bracket (2) OASIS BayWash i5 Page 19 of 92 OASIS i5 (v4).docx

20 a) City Water Pressure ½ inch 24 VAC Solenoid Valve 24 VAC (1) Cable, M12 male straight 5mConnectors (1) b) High Pressure DANFOSS 24 VDC Coil (1) ½ inch DANFOSS Solenoid Valve (1) DANFOSS Din Connector (1) Cable, M12 male straight 5mConnectors (2) OASIS BayWash i5 Page 20 of 92 OASIS i5 (v4).docx

21 2) BayWash i5 BayWash i5 Upper Assembly (1) DS Lower i5 Drive Assembly (1) PS Lower i5 Drive Assembly (1) Hardware Assembly (Secure PS lower i5 drive assembly and DS lower i5 drive assembly to BayWash i5 upper assembly) BayWash I5 Upper Assembly ( ) To DS Lower I5 Assembly ( ) & PS Lower I5 Assembly ( ) Item Description Part Number Qty Bolt Nut Flat Washer OASIS BayWash i5 Page 21 of 92 OASIS i5 (v4).docx

22 DS Rear Arm Assembly (1) PS Rear Arm Assembly (1) Hardware Assembly (DS and PS Rear Arm installation) DS Rear Arm Assembly ( ) Item Description Part Number Qty Bolt Nut Flat Washer (small) Flat Washer (big) PS Rear Arm Assembly ( ) Item Description Part Number Qty Bolt Nut Flat Washer (small) Flat Washer (big) Rear Arm Cylinders Cylinder assembly (2) Rear Arm Shock Absorbers Shock absorbers (2) OASIS BayWash i5 Page 22 of 92 OASIS i5 (v4).docx

23 Pin And Spacers For Cylinders And Shock Absorbers Pin, clevis 3/8 X 6 3/4 SS (4) Pin, clevis 3/8 X 3 1/2 SS (2) Pin, bridge 3/8-7/16" SS.092 wire (6) I5, Shock absorber bracket weldment (2) Cylinder clevis, 3/8 hole (2) wrap cylinder spacer (8) /32 wrap cylinder spacer (8) OASIS BayWash i5 Page 23 of 92 OASIS i5 (v4).docx

24 Front Brush Hubs Front brush hub assemblies (2) Rear Brush Assemblies Rear brush assemblies (2) Hardware Assembly (DS and PS Rear Brush Assembly installation) DS Rear Brush Assembly ( ) to DS Rear Arm Assembly ( ) Item Description Part Numbers Qty Bolt 50C550HCSS 2 Nut 50CNNES 2 Flat Washer 50NWUSS 4 PS Rear Brush Assembly ( ) to PS Rear Arm Assembly ( ) Item Description Part Numbers Qty Bolt 50C550HCSS 2 Nut 50CNNES 2 Flat Washer 50NWUSS OASIS BayWash i5 Page 24 of 92 OASIS i5 (v4).docx

25 Energy Chain Bracket Energy chain bracket (1) Hardware Assembly (Energy Chain Bracket installation) Skins Yellow Skins: Energy Chain Bracket Item Description Part Number Qty Bolt 50C125HS5Z 4 Nut Flat Washer 50NWUSA0Z 8 Face panel skins PS (1) Face panel skins DS (1) Front curve skin member PS (1) Front curve skin member DS (1) OASIS BayWash i5 Page 25 of 92 OASIS i5 (v4).docx

26 Skin, wheel blaster PS (1) Skin, wheel blaster DS (1) Skin, bottom face 2 (DS rear & PS front) (2) Skin, bottom face 1 (DS front & PS rear) (2) Lower side skin PS (1) Lower side skin DS (1) OASIS BayWash i5 Page 26 of 92 OASIS i5 (v4).docx

27 Silver Skins Face panel skins PS (1) Face panel skins DS (1) Front curve skin member PS (1) Front curve skin member DS (1) Skin, wheel blaster PS (1) Skin, wheel blaster DS (1) OASIS BayWash i5 Page 27 of 92 OASIS i5 (v4).docx

28 Skin, bottom face 2 (DS rear & PS front) (2) Skin, bottom face 1 (DS front & PS rear) (2) Lower side skin PS (1) Lower side skin DS (1) OASIS BayWash i5 Page 28 of 92 OASIS i5 (v4).docx

29 Pivot, side support BayWash (2) Skin support sub-weld (1) Skin, side flex member (2) Skin support mounting sub weld (1) I5, Skin mounting thread rod 6 5/8 (2) Hardware Assembly (Skins and Supports) DS Wheel Blaster Skins ( ) And PS Wheel Blaster Skins ( ) Item Description Part Number Qty Bolt SIDE WALK BOLT COMBO HEAD 25C100BSCS 8 Lower Side Skin DS( ), Lower Side Skin PS ( ), Skin, bottom face 2 (rear & PS front) ( ) and Skin, bottom face 1 (DS rear & PS front) ( ) Item Description Part Number Qty Bolt SIDE WALK BOLT COMBO HEAD 25C100BSCS OASIS BayWash i5 Page 29 of 92 OASIS i5 (v4).docx

30 Skin Support Sub-weld ( ) to BayWash i5 Upper Assembly ( ) Item Description Part Number Qty Bolt 25C100HCSS 4 Flat Washer 25NWUSS 4 Lock Washer 25NLOCS 4 Skin Support Sub-weld ( ) To Skin Support mounting sub-weld ( ) Bolts 37C300HCS5Z 1 Nuts 37CNLSOZ 1 Flat Washer 37NWSAOZ 2 DS and PS Pivot, side support BayWash ( ) to BayWash i5 Upper Assembly ( ) Item Description Part Number Qty Bolt 25C100HCSS 4 Flat Washer 25NWUSS 4 Lock Washer 25NLOCS 4 DS and PS Pivot, side support BayWash ( ) to I5, Skin Mounting tread rod 6-5/8 ( ) Bolt 37C125HCS5Z 2 Flat Washer 37NWSAOZ 2 Lock Washer 37NLOCOZ 2 I5, Skin Mounting tread rod 6-5/8 ( ) to Skin, side flex member ( ) Bolt 37C125HCS5Z 2 Flat Washer 37NWSAOZ 2 Lock Washer 37NLOCOZ 2 Skin Support mounting sub-weld ( ) to Face panel skins PS ( ) and Face panel skins DS ( ) Item Description Part Number Qty Bolt 25C100HCSS 8 Nut 25CNNES 8 Flat Washer 25NWUSS 16 Face panel skins PS ( ) and Skin, side flex member ( ) to Front Curve Skin members PS ( ) Bolt 25C100HCSS 4 Nut 25CNNES 4 Flat Washers 25NWUSS 8 Face panel skins DS ( )and Skin, side flex member ( ) to Front Curve Skin members DS ( ) Bolt 25C100HCSS 4 Nut 25CNNES 4 Flat Washers 25NWUSS 8 Front Curve Skin members DS ( ) and Front Curve Skin members PS ( ) to BayWash I5 Upper Assembly ( ) Item Description Part Number Qty Bolt SIDE WALK BOLT COMBO HEAD 25C100BSCS OASIS BayWash i5 Page 30 of 92 OASIS i5 (v4).docx

31 SITE INSPECTION / UNLOADING THE TRUCK Site Inspection and Preparation 1. Locate the construction site Project Manager and introduce yourself. Inform him that you will be conducting a site inspection and invite him to participate. Assure him that you will inform him of any problems you find during the site inspection. 2. Inspect the site paying close attention to the bay, back room, and general property to ensure that all areas are ready for the installation to begin. Make sure the water service is installed and in the proper location. Note: Only BayWash supplied equipment will be found on the documents provided by Oasis. If you are using another manufacturer s equipment, check the placement on those drawings. 3. Identify a large, open area with easy bay access where the equipment can be staged once it arrives. 4. Identify the entrance and exit door of the bay. Then, inspect the easier and more convenient door to enter the BayWash i5. Note: Look for any obstacles on the floor and walls that prevent an easy access for the forklift and dollies (including pit grates and curbs). Trucks Arrive and Unloading Begins 1. Locate all appropriate tools for unloading the trailer including but not limited to; forklift (5000 lbs. or greater), i5 dollies, pry bar, Johnson bar, 3 ft. chain, c-clamps, tin snips. 2. Determine the appropriate piece of moving equipment (i.e. Johnson bar & dolly or forklift 5000 lbs. or greater) to assist in unloading equipment from the truck. Bring selected equipment to the truck and begin the unloading process. Note: The following steps utilize a forklift with BayWash i5 dollies. 3. Remove all straps holding the BayWash i5 to the trailer. 4. Bring the forklift (5000 Lbs. or greater) to the BayWash i5 upper assembly ( ). Raise the forks and place them under the header of the BayWash i5 upper assembly ( ) between the top brush and from the rear brushes side (reference Figure 2). 5. Use c-clamps to attach the BayWash i5 upper assembly ( ) to the forks (reference Figure 1). 6. Raise the BayWash i5 upper assembly ( ) slowly, then back up and lower the i5 upper assembly onto the i5 dollies. 7. Using the forklift and dollies download the DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ) and other items from the truck and place them in the staging area OASIS BayWash i5 Page 31 of 92 OASIS i5 (v4).docx

32 Figure 1. C-clamps to attach the upper unit to the forks. Figure 2. BayWash i5 upper assembly ( ) raised between the top brush and from the rear brushes side Note: Dollies are not included in purchase. Figure 3. i5 Dollies 2012 OASIS BayWash i5 Page 32 of 92 OASIS i5 (v4).docx

33 SUPPORT EQUIPMENT INSTALLATION 1) Install H25/Wheel Blaster Support Equipment 1. Check the site-specific drawings (Appendix-B, Sheet 06) provided to determine the location of the H-25 single pump station ( ). 2. Check the site-specific drawings (Appendix-B, Sheet E.3) provided to determine the pump contactor panel ( ) location. 3. Check the site-specific drawings (Appendix-B, Sheet E.7) provided to determine the electrical connections. 4. Once the location has been determined for the pump contactor panel ( ), it will now need to be mounted. With one person holding the unit up, mark two holes. Drill the holes using a hammer drill. 5. Attach the unit to the wall using concrete screws and washers. 6. Drill the remaining holes then attach the unit to the wall using the concrete screws. 7. Refer to the included H-25 single pump station ( ) installation instructions (Appendix-A). 2) Install Off-board Panel 1. Check the site-specific drawings (Appendix-B, Sheet 06) provided to determine the placement of the off-board panels. 2. Once the location has been determined it will now need to be mounted. With one person holding the unit up, mark two holes. Drill the holes using a hammer drill. 3. Attach the unit to the wall using concrete screws and washers. 4. Drill the remaining holes then attach the unit to the wall using concrete screws. Note: Allow at least 1 foot of clearance on the bottom of the Off-Board panel for wire-in connections OASIS BayWash i5 Page 33 of 92 OASIS i5 (v4).docx

34 3) Install Chemical Feed System 1. Check the site-specific drawings (Appendix-B, Sheet 06) provided to determine the placement of the G57 pump stations. Note: Pump station must not be installed any lower than 48 from the floor. 2. Once the location has been determined, place the units on the wall. 3. Have one person hold the unit up on the wall in the location to be mounted. Then mark the holes using a sharpie marker. Note: This will have to be repeated for each pump station. 4. After all the holes have been marked, use a hammer drill to drill all the holes. 5. Next, using a hammer, place the anchors into the holes drilled in step four. 6. Place the pump stations onto the bolts and secure to the wall. Note: Wall mounting hardware not included. 4) Install Main Water Solenoid 1. Locate the bay inlet city water supply line. (2) Check the site-specific drawings (Appendix-B, Sheet 08) provided and install the 1 inch Solenoid Valve 24 VAC ( ) provided by Oasis. (3) Note: The 1 inch Solenoid Valve 24 VAC ( ) is used to feed the 1 red hose in the energy chain which supplies city water to the i5 BayWash. 2. Wire the Din Connector and the M12 Male Straight 5m cable supplied, as follow: Blue wire to Din Connector, terminal 2 Black wire to Din Connector, terminal 1 White and Brown wires are not used 3. Now, proceed to connect the M12 Male Straight 5m cable to the 4 point output block, position 2 installed on the wall near the off board panel OASIS BayWash i5 Page 34 of 92 OASIS i5 (v4).docx

35 5) Install Tracks 1. Inspect the entire bay for obstructions either on the wall or floor. If found any, clear the path in order to proceed with the machine and energy chain installation. Note: Ask about in-ground floor heat before drilling. 2. Check the site-specific drawings (Appendix-B, Sheet 02) provided to determine the location of the tracks. 3. Find the door centerline using the supplied site-specific drawings. 4. Place (2) concrete screws on the door centerline a) (1) located at the entrance doorway b) (1) located at the exit doorway 4. Using neon nylon string, tie one end onto the entrance door concrete screw. Pull the line toward the exit, wrap it around the concrete screw then pull tight and tie off. 5. Using a laser level or transit, survey the floor elevation for any irregularities. Note: Start the track installation at the highest part of the floor. 6. Bring one set of rails into the building and lay them on the floor in their approximate location. Note: Some rails come with the bolt holes in one end. So, be sure that bolt holes are on the outside of the rails facing the exit and entrance doors OASIS BayWash i5 Page 35 of 92 OASIS i5 (v4).docx

36 7. The first pair of tracks is to be placed at 63 from the bay centerline to the centerline of the track rails. Using a tape measure set one side first (2 rails). Then place the other side of the track by measuring 126 from the centerline of the already installed tracks to the centerline of the other pair of the tracks (not installed yet). Note: The distance between the centerlines of each side of the tracks (PS and DS) should be 63 apart making a total of 126 from the centerline of one set of rails to the other ones. 8. Drill holes for the anchor bolts using a hammer drill and 5/8 bit. After the holes have been drilled, mount and level each track using a laser level or transit and the supplied shims. 9. Using anchor bolts ( ), secure the tracks to the bay floor. Once the anchors are in place, use a cutting wheel and cut the anchors flush OASIS BayWash i5 Page 36 of 92 OASIS i5 (v4).docx

37 Note: Sometimes, one section of the tracks (from the driver and passenger side) needs to be removed in order to align in parallel the BayWash i5 upper assembly ( ) to the DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ) due to lack of bay length and ceiling height. 10. Once the second set of rails is secured in place use a grinder to ensure that the top of the rails are flush to guarantee a smooth travel. 11. Measure the tracks from corner to corner (X pattern) to check that rails are squared. 12. Using a welder, weld the track together to avoid misalignment. Note: Be sure to grind the welds flush so as not to impede the movement of the unit. 13. Refer to site-specific drawings (Appendix-B, Sheet 02) provided for track brackets location. Hardware used to mount the track brackets: bolt ( ) Flat washers ( ) Lock washer ( ) Nut ( ). Note: New 1/2 holes might be drilled for track brackets installation OASIS BayWash i5 Page 37 of 92 OASIS i5 (v4).docx

38 6) Install Energy Chain 1. Check the site-specific drawings (Appendix-B, Sheet 02, and Sheet 04) provided to determine the location of the energy chain assembly. 2. Once the location has been determined, attach the support brackets to the bay wall. Note: Just remember that wall material could be concrete, wood, drywall, and even glass so you need to have the proper hardware to mount the brackets depending on the wall structure. Note: It may be necessary to cut the support brackets once installed to make sure the trough is perfectly aligned and parallel. 3. Set the trough on top of the support brackets and ensure it is parallel to the i5. 4. Once the trough is set, use a drill and 3/8 bit and drill the holes on each support bracket. 5. Use the supplied 3/8-16 x 1-1/4 bolts (37C125HCS5Z) and Nuts (37CNFHOZ) to attach the trough to the support brackets. 6. Ensure the inside of the trough is smooth, paying close attention to the area were the two sections meet up. 7. Place the energy chain in the trough. Note: Make sure that the energy chain is perfectly aligned and parallel to the track in order to avoid the i5 running into the trough as it travels back and forth over the tracks OASIS BayWash i5 Page 38 of 92 OASIS i5 (v4).docx

39 7) Install Undercarriage 1. Check the site-specific drawings (Appendix-B, Sheet 17) provided to determine the location of the undercarriage. Note: The undercarriage unit is an option and might need special concrete work. 2. Once the location has been determined, place the unit on the floor and drill the holes using the hammer drill and 5/8 bit. 3. Secure the unit to the floor using bolts and a hammer. (4) 5/8 x 4 anchors ( ) Note: There are two choices when using the undercarriage option: 1. High Pressure: a. (1) DANFOSS valve (Normal Open/Normal Closed) will be supplied for the high pressure undercarriage option. 2. Low Pressure: b. (1) ½ 24 VAC Solenoid valve (Normal Closed) will be supplied for the City Water pressure undercarriage option OASIS BayWash i5 Page 39 of 92 OASIS i5 (v4).docx

40 i5 INSTALLATION 1) Set DS Lower i5 Drive Assembly ( ) on Track Once both sides of the tracks are installed you can proceed by: 1. Placing the DS lower i5 drive assembly ( ) on the rails using the Forklift. Note: Make sure the Photo-eye (30 mm yellow barrel sensor) is facing the exit door (reference Figure 4). 2. Leveling the DS lower i5 drive assembly ( ) once it is placed on the rail (reference Figure 5). Bay Exit 30 mm yellow barrel sensor Figure 5. DS Lower i5 drive Assembly ( ) on Track Figure 4. Bay Entrance View of DS Lower i5 drive Assembly ( ) 2012 OASIS BayWash i5 Page 40 of 92 OASIS i5 (v4).docx

41 2) Set PS Lower i5 Drive Assembly ( ) on Track Once both sides of the tracks are installed you can proceed by: 1. Placing the PS lower i5 drive assembly ( ) on the rails using the Forklift. Note: Make sure the Photo-eye (30 mm yellow barrel sensor) is facing the exit door (reference Figure 6) 2. Leveling the PS lower i5 drive assembly ( ) once it is placed on the rail (reference Figure 7). Bay Exit 30 mm yellow barrel sensor Figure 6. PS Lower i5 drive Assembly ( ) on Track Figure 7. Bay Entrance View of PS Lower i5 drive Assembly ( ) Bay Exit 30 mm yellow barrel sensors Figure 8. DS Lower i5 drive Assembly ( ) and PS Lower i5 drive Assembly ( ) on Tracks 2012 OASIS BayWash i5 Page 41 of 92 OASIS i5 (v4).docx

42 3) Secure BayWash i5 Upper Assembly ( ) to DS Lower i5 Drive Assembly ( ) and PS Lower i5 Drive Assembly ( ) With tracks, DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ) installed, we can now mount the BayWash i5 upper assembly ( ) to DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ). 1. Using the forklift (rated to handle loads greater than 5000 lbs), take the BayWash i5 upper assembly ( ) (from the rear brushes side) and place it on top of DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ). 2. With the help of a spud wrench align the holes from the BayWash i5 upper assembly ( ) to DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ). 3. Once the holes are aligned, proceed with the installation of the hardware to secure BayWash i5 upper assembly ( ) to DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ) (reference Figure 9) Note: Figure 9. shows the hardware for 1 hole out of 16 holes used in the installation of the BayWash i5 upper assembly ( ) to DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ). It is recommended that all bolts and nuts get anti-seized. (16) 50C150HS5Z (16) 50NWUSAOZ (16) 50NWUSAOZ (16) 50CNNEOZ Figure 9. BayWash i5 upper assembly ( ) to DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ) hardware OASIS BayWash i5 Page 42 of 92 OASIS i5 (v4).docx

43 Figure 10. BayWash i5 upper assembly ( ) to DS lower i5 drive assembly ( )and PS lower i5 drive assembly ( ) together. Important Note: When the machine is shipped, the front limit proximity sensor, the rear limit proximity sensor and the encoder are removed from the PS lower i5 drive assembly ( ) and hanging from the Onboard Panel located on the BayWash i5 upper assembly ( ). Important Note: Once the BayWash i5 upper assembly ( ) is attached to DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ), the front limit proximity sensor, the rear limit proximity sensor and the encoder need to be mounted in the designated position in the PS lower i5 drive assembly ( ) OASIS BayWash i5 Page 43 of 92 OASIS i5 (v4).docx

44 4) Install DS Rear Arm Assembly ( ) Long Arm 1. Locate the DS rear arm assembly ( ), (51 rear arm). The arm will have the pillow block bearings already attached. 2. Have one person lift the DS rear arm assembly ( ) into position on the rear of the BayWash i5 upper assembly ( ), while the other person inserts the ½ x 3 zinc bolts ( 50C300HCS5Z ). Bolt into position loosely (reference Figure 11). 3. Once the 4 bolts are in place, center the bearings in the frame using the 3/8 x 3 alignment bolts ( 37C300HCS2Z/FT ), (reference Figure 12). The top and bottom bearings need to be parallel and the DS rear arm assembly ( ) needs to be level. 4. Using a tape measure, make sure the 4 alignment bolts ( 50C300HCS5Z ) are set at the same distance (D) from the pillow block bearings to the inside of the channel (reference Figure 12). Use a torpedo level to make sure the DS rear arm assembly ( ). (8) 50CNNES (8) 50NWSAOZ (8) 50NWUSOZ (8) 50C300HCS5Z Figure 11. Only 1 bolt installation out of 4 is shown for the DS rear arm assembly ( ) D (8) 37CNFHOZ (8) 37C200HCS2Z Alignment Bolt Figure 12. Only 1 Alignment Bolt out of 4 is shown for DS rear arm assembly ( ) 2012 OASIS BayWash i5 Page 44 of 92 OASIS i5 (v4).docx

45 5) Install PS Rear Arm Assembly ( ) Short Arm 1. Locate the PS rear arm assembly ( ), (39 rear arm). The arm will have the pillow block bearings already attached. 2. Have one person lift the PS rear arm assembly ( ) into position on the rear of the BayWash i5 upper assembly ( ), while the other person inserts the ½ x 3 zinc bolts ( 50C300HCS5Z ). Bolt into position loosely (reference Figure 11). 3. Once the 4 bolts are in place, center the bearings in the frame using the 3/8 x 3 alignment bolts ( 37C300HCS2Z/FT ), (reference Figure 9). The top and bottom bearings need to be parallel and the PS rear arm assembly ( ) needs to be level. 4. Using a tape measure, make sure the 4 alignment bolts ( 50C300HCS5Z ) are set at the same distance (D) from the pillow block bearings to the inside of the channel (reference Figure 12). Use a torpedo level to make sure the DS rear arm assembly ( ). Note: Refer to Figure 11 and Figure 12 for graphical references and hardware. Important Note: When the machine is shipped, the DS rear brush proximity sensor and the PS rear brush proximity sensor are removed from the PS Rear Arm Assembly ( ) Short Arm and DS Rear Arm Assembly ( ) Long Arm and hanging from the BayWash i5 upper assembly ( ). Important Note: Once the PS Rear Arm Assembly ( ) Short Arm and DS Rear Arm Assembly ( ) Long Arm are installed, the DS rear brush proximity sensor and the PS rear brush proximity sensor need to be mounted in the designated position in the BayWash i5 upper assembly ( ) OASIS BayWash i5 Page 45 of 92 OASIS i5 (v4).docx

46 6) Mount DS Rear Brush Assembly ( ) to DS Rear Arm Assembly ( ) 1. Locate the DS rear brush assembly ( ). 2. Place the brush onto a floor jack. 3. With one person stabilizing the DS rear brush assembly ( ), the other person will raise the brush using the floor jack until the (DS) rear arm assembly coupling motor bracket is high enough to be inserted into the arm support (Reference Figure 13) 4. Once the motor coupling bracket holes are aligned with the Arm Assembly holes slide the bolts onto the aligned holes and tighten in place. Arm Support (2) 50CNNES (2) 50C550HCSS Coupling Motor Bracket (4) 50NWUSS Figure 13. Mounting DS Rear Brush Assembly ( ) to DS Rear Arm Assembly ( ) Note: Rear arms are installed so motors are facing at 45 degree angle outward towards the wall (reference Figure 15) OASIS BayWash i5 Page 46 of 92 OASIS i5 (v4).docx

47 7) Mount PS Rear Brush Assembly ( ) to PS Rear Arm Assembly ( ) 1. Locate the DS rear brush assembly ( ). 2. Place the brush onto a floor jack. 3. With one person stabilizing the PS rear brush assembly ( ), the other person will raise the brush using the floor jack until the (DS) rear arm assembly coupling motor bracket is high enough and inserted into the arm support (Reference Figure 14) 4. Once the motor coupling bracket holes are aligned with the Arm Assembly holes slide the bolts onto the aligned holes and tighten in place. Note: Rear arms installed, so motors are facing at 45 degree angle outward towards the wall. (reference Figure 15). (2) 50C550HCSS Arm Support (2) 50CNNES Coupling Motor Bracket (4) 50NWUSS Figure 14. Mounting DS Rear Brush Assembly ( ) to DS Rear Arm Assembly ( ) 2012 OASIS BayWash i5 Page 47 of 92 OASIS i5 (v4).docx

48 DRIVER SIDE PASSENGER SIDE 51 Long ( ) 39 Long ( ) Motors 45 degree outward Figure 15. PS and DS Rear Brush Assembly Motors facing 45 degree outward towards the PS and DS wall respectively OASIS BayWash i5 Page 48 of 92 OASIS i5 (v4).docx

49 8) Rear Brush Motor Wiring 1. Locate the wires for the brush motor. 2. Wire together motor wires 4, 5 and 6 using wire nuts and electrical insulation tape. 3. Wire together motor wires 1, 7 and L1 (White) line wire using wire nuts and electrical insulation tape. 4. Wire together motor wires 2, 8 and L2 (Black) line wire using wire nuts and electrical insulation tape. 5. Wire together motor wires 3, 9 and L3 (Red) line wire using wire nuts and electrical insulation tape L3 (RED) L2 (BLACK) Figure 16. Brushes Motor Wiring Configuration L1 (WHITE) Note: Always check the motor name plate, machine electrical schematics and the inside of the motor electrical connection box for wire connections OASIS BayWash i5 Page 49 of 92 OASIS i5 (v4).docx

50 9) Install Rear Arm Cylinders ( ) and Shock Absorbers ( ) for Rear Brushes 1. The shock absorber ( ) and air cylinder ( ) will get connected to the rear brush using a long pin ( ) and clip ( ). 2. The 1 black spacer ( ) are placed on the top and bottom of the air cylinder ( ) and shock absorber ( ) but in the E-bracket (center hole) placed at BayWash i5 upper assembly ( ) (reference Figure 17 and 18) 3. Place the shock and air cylinder on the E-bracket (center hole) located at the Rear arm assemblies ( ) and ( ). Slide the long pin ( ) through the top of E bracket. The 1 (thick) black spacers ( ) will be placed on the bottom of the air cylinder (reference Figure 19 and 20). 4. The 19/32 black spacers ( ) get placed on the top of the air cylinder; and top and bottom of the shock absorber, slide the long pin ( ) all the way through then insert the clip ( ) (reference Figure 19 and 20) Note: These procedures need to be done on both passenger and driver sides. (8) (2) (6) Center Hole Figure 17. BayWash i5 upper assembly ( ) Rear Side 1" Black Spacers E Bracket (2) (4) Figure 18. Shock Absorber Bracket Weld ( ), Pin Bridge ( ), Pin Clevis ( ) and Pin Clevis ( ), E- bracket Locations 2012 OASIS BayWash i5 Page 50 of 92 OASIS i5 (v4).docx

51 (2) ` (6) Center Hole Figure 19. Cylinder and Shock Absorbers 1" and 19/32" Black spacers at the rear arm assembly side E Bracket (4) (6) Figure 20. Pin Clevis ( ) and Bridge ( ) and E-bracket locations Figure 21. Overall View Rear Brush with cylinder and Shock Absorber installed 2012 OASIS BayWash i5 Page 51 of 92 OASIS i5 (v4).docx

52 10) Connect Air Lines to DS and PS Cylinders ( ) The air tubing lines for the rear arm cylinders are pre-installed. After installing the shock absorbers ( ) and air cylinders ( ), the air tubing lines need to be connected to the PS and DS air cylinders. 3/8 Clear tubing is used to retract the rear arms (reference Figure 22) 3/8 Clear Red tubing is used to extent the rear arms (reference Figure 22). 3/8 Clear Red Air Tubing 3/8 Clear Air Tubing Figure 22. Air Cylinder tubing installation 11) Install DS and PS Top Brush Rubber Bumpers ( ) 1. Locate 2 bumper stops ( ), (4) spacer plates ( ) and hardware for top brush. 2. Slide the bolt through the frame and install a nut on the back side (reference Figure 23) Note: Use (2) spacer plates for each side (Driver and Passenger) Top Brush Rubber Bumper ( ) Spacer Plates (4) (2) 50NLOCS (2) 50C300HCS5Z (2) 50CNFHOZ (4) 50NWSAOZ Figure 23. Top Brush Rubber Bumper ( ), Spacer Plates ( ) and Hardware installation 2012 OASIS BayWash i5 Page 52 of 92 OASIS i5 (v4).docx

53 12) Install DS Front Brush Hub ( ) The DS front brush gearbox assembly is already installed on the BayWash i5 upper assembly ( ); therefore, installing the front brush hub assembly ( ) is not a difficult task. 1. First thing to do is to locate on the BayWash i5 upper assembly ( ) the DS front brush gearbox assembly and the front brush hub assembly ( ) (reference Figure 24). 2. Using 2 people, a jack or a forklift, insert the hub shaft through the gearbox assembly and place the collar clamp ( ) provided at the end of the designated area in the hub shaft (reference Figure 24). Note: Make sure to use anti-seize on the front brush hub shafts. (2) Front Brush Gearbox Assembly Collar Clamp Hub Shaft Front Brush Hub Figure 24. Front Brush Hub Assembly installation and Hardware 2012 OASIS BayWash i5 Page 53 of 92 OASIS i5 (v4).docx

54 13) Install PS Front Brush Hub ( ) The DS front brush gearbox assembly is already installed on the BayWash i5 upper assembly ( ); therefore, installing the front brush hub assembly ( ) is not a difficult task. 1. First thing to do is to locate on the BayWash i5 upper assembly ( ) the DS front brush gearbox assembly and the front brush hub assembly ( ) (reference Figure 24). 2. Using 2 people, a jack or a forklift, insert the hub shaft through the gearbox assembly and place the collar clamp ( ) provided at the end of the designated area in the hub shaft (reference Figure 24). Note: Refer to Figure 24 for graphical references and hardware. Figure 25. BayWash i5 Rear and Front Brushes installed 2012 OASIS BayWash i5 Page 54 of 92 OASIS i5 (v4).docx

55 14) Install Energy Chain Bracket The energy chain bracket can be installed in two positions on the BayWash i5 upper assembly ( ). Reference site-specific drawings (Appendix-B, Sheet 02, Sheet 04). 1. Position A (reference Figure 26) Position A Figure 26. Energy chain bracket Position A 2012 OASIS BayWash i5 Page 55 of 92 OASIS i5 (v4).docx

56 2. Position B (reference Figure 27) Position B Figure 27. Energy chain bracket Position B 2012 OASIS BayWash i5 Page 56 of 92 OASIS i5 (v4).docx

57 15) Connect Energy Chain Assembly ( ) to BayWash i5 1. Place the BayWash i5 all the way towards the exit of the bay (make sure the BayWash i5 has reached the track bumper stops). 2. With the BayWash i5 in position, loop the energy chain assembly as shown below and connect it to the BayWash i5. 3. After the energy chain is connected to the BayWash i5, secure the energy chain assembly ( ) to the trough ( ). Make sure the energy chain assembly ( ) is not under any strain when the BayWash i5 is placed towards the end of the track. 4. Minimum loop distance is 26. Figure 28. Correct position. BayWash i5 is all the way toward the end of the exit track. Figure 29. Incorrect position. BayWash i5 is not all the way toward the end of the exit track OASIS BayWash i5 Page 57 of 92 OASIS i5 (v4).docx

58 16) Insert Rear Brush Material In order to insert the Cloth on the rear brush hubs, it is necessary to start inserting the bottom section and then proceed with the top section (reference Figure 28) For cloth configuration and patterns refer to Figure 29 and 30. Channel Insert Cloth trough top of channel Bolted Section Figure 30. Hub Channels and cloth direction of insertion 2012 OASIS BayWash i5 Page 58 of 92 OASIS i5 (v4).docx

59 Figure 31. Side View of Rear Brush Cloth Configurations. First, Insert bottom section, then proceed with the top section OASIS BayWash i5 Page 59 of 92 OASIS i5 (v4).docx

60 Figure 32. Top View of Rear Brush Hub. Cloth insertion and pattern around the hub 2012 OASIS BayWash i5 Page 60 of 92 OASIS i5 (v4).docx

61 17) Insert Front Brush Material In order to insert the Cloth on the rear brush hubs, it is necessary to start inserting the bottom section and then proceed with the top section (reference Figure 28). For cloth configuration and patterns refer to Figure 31 and 32. Figure 33. Side View of Front Brush Cloth Configuration OASIS BayWash i5 Page 61 of 92 OASIS i5 (v4).docx

62 Figure 34. Top View of Rear Brush Hub. Cloth insertion and pattern around the hub 2012 OASIS BayWash i5 Page 62 of 92 OASIS i5 (v4).docx

63 18) Install Uplift Angle Brackets ( ) 1. Locate the uplift angles ( ) and ½ x 5 zinc bolts ( 50C500HCSS ) to be mounted on the four corners of the DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ). 2. Slide the uplift angles ( ) into place and align with the track. 3. Secure the uplift angles to the frame using ½ x 5 zinc bolts ( 50C500HCSS ) 4. Repeat on the remaining three corners of the DS lower i5 drive assembly ( ) and PS lower i5 drive assembly ( ). Note: Only one corner of the PS lower i5 drive assembly is shown (reference Figure 33) Only 1 bolt installation out of 8 (2 bolts per uplift angle brackets) is shown (reference Figure 34) Wheel 2 Uplift Angle Bracket Track Rail Figure 35. Front View of Uplift Angle Brackets ( ) location 2 Uplift Angle Bracket (8) 50C500HCSS (8) 50CNNES (16) 50NWUSS Figure 36. Top View of Uplift Brackets ( ) location and Hardware 2012 OASIS BayWash i5 Page 63 of 92 OASIS i5 (v4).docx

64 19) Install Treadle Switch ( ), Back-up Tape Switch ( ), Treadle Support ( ) 1. Check site-specific drawings (Appendix-B, Sheet 02, Sheet 17) provided to determine the location of the treadle support ( ), treadle switch ( ) and back-up tape switch ( ). 2. Place the treadle support ( ) in the location where it is to be mounted. Using the hammer drill and a 5/8 bit drill the holes to secure the treadle support (reference Figure 35). Note: Before mounting be sure the unit is square. 3. Using a hammer and the 5/8 x 4 anchors ( ) secure the treadle support ( ) to the bay floor. 4. Once the unit is secured, place the treadle switch ( ) inside the treadle support. 5. The back-up tape switch ( ) is placed at least 2 apart from the treadle support ( ). 6. Using the hammer drill and 5/8 bit, drill the holes for the treadles. 7. Using a hammer and the 5/8 x 4 anchors ( ), secure the treadles to the bay floor. 12 Treadle Support ( ) Bay Centerline 41 End of Track Black Bumpers Centerline Black Bumpers ( ) Figure 37. Treadle Support ( ) installation Note: 41 measurement is from end of track bumper to the treadle support ( ) 2012 OASIS BayWash i5 Page 64 of 92 OASIS i5 (v4).docx

65 20) Install End of Travel Flags ( ) 1. Check site-specific drawings (Appendix-B, Sheet 02) provided to determine the location of the entrance and exit flags, end of travel BAYI5 ( ). 2. BayWash i5 needs to be all the way towards either the exit or entrance door position is touching the black bumpers ( ) in order to install: a) the exit flags, end of travel BAYI5 ( ). reference Figure 36 and 37. b) the entrance flags, end of travel BAYI5 ( ). reference Fig. 38 and Once the flags are in their location use a hammer drill and 3/8 bit to drill the holes. 4. Secure the flags, end of travel BAYI5 ( ) to the bay floor using the 3/8 x 2-3/4 anchors ( ). 5. Using a cutting wheel cut the anchors flush. Note: Secure the flags once the BayWash i5 is on the tracks. Bear in mind that the flags, end of travel BAYI5 ( ) may have to be shimmed to read the proximity sensors. Provided wheels are centered on the tracks, the sensing range should be no greater than ½. Flags, end of travel BAYI5 ( ) Flag Proximity Sensor 7 Less than ½ 1 Black Bumpers ( ) Figure 38. Top view of exit flag installation 2012 OASIS BayWash i5 Page 65 of 92 OASIS i5 (v4).docx

66 Flag Proximity Sensor Flags, end of travel BAYI5 ( ) Less than ½ Black Bumpers ( ) Figure 39. Side View of exit flag installation Flags, end of travel BAYI5 ( ) Flag Proximity Sensor Less than ½ 15 1 Black Bumpers ( ) Figure 40. Top view of entrance flag installation 2012 OASIS BayWash i5 Page 66 of 92 OASIS i5 (v4).docx

67 Flag Proximity Sensor Black Bumpers ( ) Less than ½ Flags, end of travel BAYI5 ( ) Figure 41. Side view of entrance flag installation 2012 OASIS BayWash i5 Page 67 of 92 OASIS i5 (v4).docx

68 21) Install Skins In order to install the skins, the skin supports need to be: 1. Identified from the part list provided and separate them by location. 2. Find the location of the skin support in the machine Once, all the part locations are identified proceed to the skin installation using the provided hardware. Skin support sub-weld ( ) Installation (1) (1) 37C300HCS2Z (4) 25C100HCSS (4) 25NLOCS (4) 25NWUSS (1) 37NWSAOZ (1) (1) 37CNLSOZ Figure 43. Skin Support Sub Weld ( ) and hardware to attach skin support mounting sub weld ( ) Figure 42. Skin Support Sub Weld ( ) and hardware installation Pivots side support BayWash ( ) Installation (2) (2) (4) 25C100HCSS (4) 25NLOCS (4) 25NWUSS (2) 37NWSAOZ (2) 37NLOCOZ (2) 37C125HCS5Z Figure 44. Pivot side support BayWash ( ), and i5 skin Mounting tread rod 6 5/8 ( ) installation OASIS BayWash i5 Page 68 of 92 OASIS i5 (v4).docx

69 Note: PS and DS Pivot support BayWash ( ) installation follow the same procedures; therefore it is only being explained one side (reference Figure 37 and 38). (2) (2) (2) (2) 37NWSAOZ (2) 37NLOCOZ (2) 37C125HCS5Z Figure 45. i5 skin Mounting tread rod 6 5/8 ( ) and skin side flex member ( ) installation Face Panel Skins PS ( ) and Face Panel Skins DS ( ) Installation (2) (1) (16) 25NWUSS (8) 25CNNES (8) 25C100HCSS (1) Figure 46. Face Panel Skins PS ( ) and Face Panel Skins DS ( ) attach to skin support mounting sub weld ( ) installation 2012 OASIS BayWash i5 Page 69 of 92 OASIS i5 (v4).docx

70 Front Curve Skin member PS ( ) and Front Curve Skin member DS ( ) Installation (16) 25NWUSS (8) 25C100HCSS (8) 25CNNES (2) (2) (2) (2) (2) (2) (2) Figure 47. Attaching Front Curve Skin member PS ( ) and Front Curve Skin member DS ( ) to Face Panel Skins PS ( ) and Face Panel Skins DS ( ) Figure 48. Top View of Front Curve Skin member PS ( ) and Front Curve Skin member DS ( ) installation (2) (6) 25C100BSCS Figure 49. Attaching Front Curve Skin member PS ( ) and Front Curve Skin member DS ( ) to BayWash i5 upper assembly ( ) 2012 OASIS BayWash i5 Page 70 of 92 OASIS i5 (v4).docx

71 Lower Side Skin PS ( ) and Lower Side Skin DS ( ) 1. Locate and place the 2 center bolts ( 25C100BSCS ) for Lower Side Skin PS ( ) and Lower Side Skin DS ( ) 2. Then, locate and place one of the skin bottom face 1 (DS front & PS rear) ( ) and skin bottom face 2 (DS rear & PS front) ( ) 3. Then, do the same with the one left. Note: The skin bottom face 1 (DS front & PS rear) ( ) or skin bottom face 2 (DS rear & PS front) ( ) shared 2 bolts ( 25C100BSCS ) with Lower Side Skin PS ( ) or Lower Side Skin DS ( ). (6) (6) (6) 25C100BSCS Figure 50. Placing Lower Side Skin PS ( ), skin bottom face 2 ( ) and skin bottom face 1 ( ) 2012 OASIS BayWash i5 Page 71 of 92 OASIS i5 (v4).docx

72 (6) (6) 25C100BSCS End of Travel Flags Sensors Figure 51. Placing Lower Side Skin DS ( ), skin bottom face 2 ( ) and skin bottom face 1 ( ) Skin, Wheel Blaster PS ( ) and Skin, Wheel Blaster DS ( ) Locate and place the Skin, Wheel Blaster PS ( ) and Skin, Wheel Blaster DS ( ) on the DS lower i5 drive assembly ( ) and the PS lower i5 drive assembly ( ) (2) (8) 25C100BSCS (4) Figure 52. Placing Skin wheel blaster PS ( ) and skin wheel blaster DS ( ) 2012 OASIS BayWash i5 Page 72 of 92 OASIS i5 (v4).docx

73 1) High Voltage Connections ELECTRICAL CONNECTIONS For High Voltage connections refer to site-specific drawings (Appendix-B, Sheet E.7 and E.8) Sheet E.7 is a detailed equipment layout of all the equipment included in the i5 BayWash installation. Sheet E.8 is a cross-reference table of Sheet E.7 i5 BayWash High Voltage connections are considered as: 208 Volts Three Phase 120 Volts Single phase 2) Low Voltage Connections For Low Voltage connections refer to site-specific drawings (Appendix-B, Sheet E.7 and E.8) Sheet E.7 is a detailed equipment layout of all the equipment included in the i5 BayWash installation. Sheet E.8 is a cross-reference table of Sheet E.7 i5 BayWash Low Voltage connections are considered as: 24 VDC Single Phase 24 VAC Single phase Note: For wire termination refer to Appendix-C, Electrical Schematics (WD-ROLL-OFFBOARD) and (WD-ROLL-ONBOARD) 3) Communication Network Connections For Communication Network connections refer to site-specific drawings (Appendix-B, Sheet E.7 and E.8) Sheet E.7 is a detailed equipment layout of all the equipment included in the i5 BayWash installation. Sheet E.8 is a cross-reference table of Sheet E.7 i5 BayWash Communication Network connections are considered as: Compobus network (Low Voltage) Note: For wire termination refer to Appendix-C, Electrical Schematics (WD-ROLL-OFFBOARD) and (WD-ROLL-ONBOARD) 2012 OASIS BayWash i5 Page 73 of 92 OASIS i5 (v4).docx

74 PLUMBING CONNECTIONS 1) Pneumatics Connections General Contractors (GC) refer to site-specific drawings (Appendix-B, Sheet 14). Oasis Car Wash Installers (OCWI) refer to site-specific drawings (Appendix-B,Sheet 15). 2) Chemical Connections Oasis Car Wash Installers (OCWI) refer to site-specific drawings (Appendix-B,Sheet 17). On-Board Chemical Plumbing Diagram refer to Chemical Diagram- I.5 (Appendix-D) 3) Water Connections 1. Cold Water General Contractors (GC) refer to site-specific drawings (Appendix-B, Sheet 06, Sheet 07). Oasis Car Wash Installers (OCWI) refer to site-specific drawings (Appendix-B, Sheet 08). 2. R.O Water General Contractors (GC) refer to site-specific drawings (Appendix-B, Sheet 06, Sheet 09). Oasis Car Wash Installers (OCWI) refer to site-specific drawings (Appendix-B, Sheet 10). 3. Reclaim Water General Contractors (GC) refer to site-specific drawings (Appendix-B, Sheet 06, Sheet 11). Oasis Car Wash Installers (OCWI) refer to site-specific drawings (Appendix-B, Sheet 12) OASIS BayWash i5 Page 74 of 92 OASIS i5 (v4).docx

75 PRE-START UP PROCEDURES ONBOARD PANEL 1.- Set dip switches for remote I/O blocks Follow the wire diagrams and set the dip switches accordingly. RI1 RA1 RO1 RO2 SMC COMPOBUS module 2.- Set motor control protector devices Set motor control protector devices for brushes motors at 4A Set MPC2 device for drive motors at 7A MCP1 Top brush motor MCP2 VFD contactor MCP3 DS front brush motor MCP4 PS front brush motor MCP5 DS rear brush motor MCP6 PS rear brush motor 3.- Set up ITV s Set 4 pressure points ITV 1 DS front brush ( 30/ 25/30/55) ITV 2 PS front brush ( 30/25/30/55) ITV 3 DS rear brush ( 45/10/20/35) ITV 4 PS rear brush ( 45/10/20/35) 4.- Set motor rotation Set brush motor rotation for Pass 2 (clockwise) and Pass 3(counter clockwise) Set blower motor rotation for Pass 3 M1 Top brush motor M2 Gantry drive motor M3 DS front brush motor M4 PS front brush motor M5 DS rear brush motor M6 PS rear brush motor 2012 OASIS BayWash i5 Page 75 of 92 OASIS i5 (v4).docx

76 5.- Check overloads MCP1 Top brush motor MCP2 VFD MCP3 DS front brush motor MCP4 PS front brush motor MCP5 DS rear brush motor MCP6 PS rear brush motor SIDE BRUSH ROTATION REFERENCE DIAGRAM ROTATION PASS 2 ROTATION PASS 3 FRONT BRUSHES REAR BRUSHES TOP BRUSH ROTATION (DS VIEW) 2012 OASIS BayWash i5 Page 76 of 92 OASIS i5 (v4).docx

77 6.- Adjust proximity sensors devices Sensing range for 30mm proximity sensors : ½ PS13 Top brush up limit PS12 Top brush safety PS10 Reverse gantry travel end PS11 Forward gantry travel end PS7 PS proximity sensor PS8 DS proximity sensor 7.- Set VFD parameters Drive motor settings Parameter Name Value Description b1-01 Frequency reference selection 0 Switching between the multi-speed references in the d1-oo parameters. b1-02 Run command selection 1 Control Circuit Terminal (Forward Run/Reverse Run Command for 2-Wire) b1-03 Stopping method selection 0 Ramp to Stop b2-02 DC Injection braking 75% DC Injection braking current b2-04 DC Injection braking at Stop 3 DC Injection braking at time stop c1-01 Acceleration Time C parameters are used to set the acceleration characteristics c1-02 Deceleration Time C parameters are used to set the deceleration characteristics d1-01 Frequency Reference Multi-Step Speed Selection frequency 1 d1-02 Frequency Reference 2 14 Multi-Step Speed Selection frequency 2 d1-03 Frequency Reference Multi-Step Speed Selection frequency 3 d1-04 Frequency Reference 4 21 Multi-Step Speed Selection frequency 4 d1-05 Frequency Reference 5 28 Multi-Step Speed Selection frequency 5 d1-06 Frequency Reference Multi-Step Speed Selection frequency 6 d1-07 Frequency Reference 7 35 Multi-Step Speed Selection frequency 7 d1-08 Frequency Reference 8 40 Multi-Step Speed Selection frequency 8 e2-01 Motor Rated Current 6.7 Set E2-01 to the full load amps (FLA) stamped on the motor nameplate. h1-01 Digital Input S1 Function Selection 40 Forward Run Command (2-wire sequence) h1-02 Digital Input S2 Function Selection 41 Reverse Run Command (2-wire sequence) h1-03 Digital Input S3 Function Selection 3 Multi-Step Speed Reference 1 h1-04 Digital Input S4 Function Selection 4 Multi-Step Speed Reference 2 h1-05 Digital Input S5 Function Selection 5 Multi-Step Speed Reference Adjust photocell PC1 gantry photocell 9.- Check pneumatic plumbing DS front brush DS rear brush Top brush Bridge wiper Rear foamer PS front brush PS rear brush Wheel blaster flip Front foamer 10.- Adjust counter-weight top brush ( 2 3/8 from back of top brush frame) 2012 OASIS BayWash i5 Page 77 of 92 OASIS i5 (v4).docx

78 DRYER PANEL 1.- Set dip switches for remote I/O blocks Follow the wire diagrams and set the dip switches accordingly. RO1 2.- Set motor control protector devices Set motor control protector devices for blower motors at 40A MCP7 PS blower motor MCP8 DS blower motor MCP9 Top blower motor 3.- Set motor rotation M7 PS blower motor M8 DS blower motor M9 Top blower motor 2012 OASIS BayWash i5 Page 78 of 92 OASIS i5 (v4).docx

79 OFF-BOARD PANEL 1.- Set dip switches for remote I/O blocks Follow the wire diagrams and set the dip switches accordingly. RI1 RO1 RO2 RO3 2.- Adjust photocells Entrance photocell Exit photocell 3.- Test chemical pump stations Standard foam Blue foam Red foam Presoak Tire chemical Brush lube CCP 4.- Test water solenoids/ support equipment Main water Spot free HP wheel blaster pump 5.- Test door outputs Entrance open Entrance close Exit open Exit close 2012 OASIS BayWash i5 Page 79 of 92 OASIS i5 (v4).docx

80 NETWORK TESTING ONBOARD PANEL 1.- Check network power to remote I/O blocks RI1 RA1 RO1 RO2 SMC COMPOBUS module 2.- Check network status to remote I/O blocks RI1 RA1 RO1 RO2 SMC COMPOBUS module DRYER PANEL 1.- Check network power to remote I/O blocks RO1 2.- Check network status to remote I/O blocks RO1 OFF-BOARD PANEL 1.- Check network power to remote I/O blocks RI1 RO1 RO2 RO3 2.- Check network status to remote I/O blocks RI1 RO1 RO2 RO OASIS BayWash i5 Page 80 of 92 OASIS i5 (v4).docx

81 BAYWASH i5 SETTINGS WASH PACKAGES 2012 OASIS BayWash i5 Page 81 of 92 OASIS i5 (v4).docx

82 2012 OASIS BayWash i5 Page 82 of 92 OASIS i5 (v4).docx

83 EQUIPMENT SETTINGS 2012 OASIS BayWash i5 Page 83 of 92 OASIS i5 (v4).docx

84 SPEED CONFIGURATION 2012 OASIS BayWash i5 Page 84 of 92 OASIS i5 (v4).docx

85 BRUSH SETTINGS 2012 OASIS BayWash i5 Page 85 of 92 OASIS i5 (v4).docx

86 OFFSETS AND DELAYS 2012 OASIS BayWash i5 Page 86 of 92 OASIS i5 (v4).docx

87 DOOR CONTROL 2012 OASIS BayWash i5 Page 87 of 92 OASIS i5 (v4).docx

88 OPTION SETTINGS 2012 OASIS BayWash i5 Page 88 of 92 OASIS i5 (v4).docx