P13. Genuine Configuration Testified Quality Full-electric Control EFI Diesel Engine Fixed-shaft Power Shift Gearbox Heavy-load Drive Axle and Brake

Transcription

1 B03S2ENAO1RS 2014

2 P1 Advanced Technology Continuous Improvement Advanced Core Technologies Advanced Manufacturing Technology Advanced Design Advanced Test & Detection System P5 Comfortable Ride Extraordinary Enjoyment Patent mobile cab technology Centralized Joystick HD Electronic Monitor Steering Gear and Damping Suspension Seat P9 Perfect Details Brilliant Highlights Frameless front window glass Advanced industrial shape design Builtin exhaust pipe line P13 Technical Parameters P3 Genuine Configuration Testified Quality Fullelectric Control EFI Diesel Engine Fixedshaft Power Shift Gearbox Heavyload Drive Axle and Brake P7 Energysaving and Highefficiency Safe and Reliable Advanced Hydraulic Loadsensing Technology Anti Rollover Protection System Spreader Protection System P11 Comprehensive Product Series Reachstacker Container Reachstacker with tilt spreader Tube Reachstacker Log Reachstacker Reachstacker for Intermodal Containers

3 Outstanding Performance Ultramodern manufacturing facilities with a digitally controlled assembly line ensure the perfect manufacturing process and outstanding quality. Advanced Core Technologies Advanced Manufacturing Technology Advanced Design Advanced Fault Diagnose System With a comprehensive database, fault information is displayed realtimely. With an experience collection of troubleshooting, the customers can be guided automatically in the maintenance and troubleshooting of machine. New Steering System Convenient steering and easy operation can be realized with multigrade adjustable steering gear and multipump confluence control. Inching Control Technology Multifunction control joystick and precise electrohydraulic control curve ensure the outstanding inching control, easy operation, and efficient working. Advanced Testing & Detection System Advanced Hydraulic Load Sensing Technology Dual Mechanical and Electrical Rollover Protection System Automatic Malfunction Detection and RealTime Data Display Technology CAN bus Communication Technology The welding of the box frame chassis is applied using gas shielded welding technology. Our machine can withstand stringent tests showing that every key weld has passed with 100% grade nondestructive testing and flaw inspection. Integral processing of the frame body promotes the precision. Our design is based on precise data from FEA, kinematics and dynamics simulation analysis, which ensures the durability of boom and frame systems, excellence in performance, and outstanding reliability of the overall machine. Our professional Research and Development teams, with their passion for science, strictly test the entire machine s performance and the industrial performance of every product. Various parameter tests are set including stress strain, pressure, displacement, speed, acceleration, torque, and power, and numerous tests and detections are included: fatigue performance, vibratory performance, control performance, and power consumption performance. Only after the product has passed all these tests can it be mass produced and launched. Bus Throttle Control Technology Intelligent Safety Protection Technology Power Drive Patented Technology 1 2

4 Fixedshaft Power Shift Gearbox Modulated dualmode transmissions can operate in automatic or manual shifting mode ElectroHydraulic Control System Forward/Backward Electrically Controlled AntiReversion Device Bevel Gear Transmission Fully BuiltIn Pipeline Fully Electric EFI Controlled Diesel Engine Fully Electric EFI Control System allows for improved engine performance, better fuel economy and improved emissions control. VOLVO or Cummins diesel engines provide clean and efficient power to all SANY Empty Container Handlers. Standard features include electronic monitoring of diagnostic and maintenance systems, fuel and water separation and protection systems for the engine and transmission. Heavyload Drive Bridge and Brake Heavyload Drive Bridge, durable for impact load under all tough working conditions Traveling brake, which applies numerous wet brakes for automatic wear compensation, is air sealed to avoid contamination; Parking brake applied to central caliper disc brake is safe and reliable; With qualified independent lubricating system which can be easily maintained. Electric Control System DoubleDomain controller with broader control capability and range; Comprehensive bus system with exact and reliable data transmission; Easy conversion between Normal Mode and EnergySaving Mode; GPS Remote Control System. Hydraulic System Hydraulic elements of world renowned brands which are reliable and durable; DoublePump Power Technology for effortless lifting of heavy loads; Flow Amplifier equipped for flexible steering. 3 4

5 Ergonomically designed cab with streamline shape and open view. Comfortable space, centralized joystick, convenient display screen and switches, adjustable steering gear and suspension seat which minimizes operator fatigue. WarmCold AirConditioner Antifogging, defrosting, and ventilating, available for allweather work. Integrated Cab Radio New experience of MP3 player, relieving the operator s fatigue during work. HighResolution Electronic Monitor An efficient and reliable tool for displaying the system s diagnostic results of lifting weight, luffing angle, hoisting height, main system pressure, engine status, oil level, and malfunctions. Centralized Joystick Humanized design, precise control, swift and convenient operation. The ergonomic designed cab brings you extraordinary enjoyment. Superior Peripheral View Humanized design cab with elegant shape and open view, easing tension and fatigue of the operator to promote working efficiency. Steering Gear and Damping Suspension Seat Available for being adjusted to every position, relieving the operator s fatigue. Industrial Molding Control Panel Elegant design, logical layout, swift and convenient operation. Patent mobile cab technology Adjustable cab position dynamically changes operation visibility and provides easy maintenance access. SoundAbsorbing and Noise Cancelling Containment of the cab, as well as the application of green noise cancelling and sound insulating materials, is healthy and environmentfriendly. 5 6

6 Solid Tyre Safety Protection Technology Solid tyre free of maintenance is optional for this machine to increase the service life of tyre. Combined with the chassis flexible suspension technology, the safety of whole machine is increased. The oil pressure, boom length, boom angle, and rollover are detected realtimely to carry out torque protection. The tipping signal can be detected when the tipping torque reaches a certain value. Pitching and extending of boom will be locked by the controller immediately, and only retracting can be operated. This system has high intelligence, effective control, high preciseness, and high reliability. Alarm System Overrun Protection System: Engine will be turned off automatically if pressure of engine oil is low, temperature of engine oil or water is high, water level in tank is low, or oil temperature of gearbox is high. Travel Protection System: NonLoad and Load speed limit protection. Data Compensation Function Protection System. AntiRollover Protection System Dual Independent Mechanical and Electrical AntiRollover Protection System. Dual audible and visual signal alarms when lift is overloaded, during which boom can not stretch or pitch but only retract. Spreader Protection System Equipped with Electrical and Mechanical Chain Lock Device, performs interlock by screwing the lock. The Reachstacker can only carry out operations when the locks are all Full Open or all Full Lock. Mechanical AntiRelease of the Hook is equipped to the lock pin. High reliability the essence of SANY products Advanced Hydraulic LoadSensing Technology This technology is applied to save energy. Once the load condition changes, the proportional change valve sends a feedback signal to the load sensor of the variable plunger pump to control output flow from oil pump, thus controlling output power from engine and increasing energy efficiency. Reliable Working Performance Patented moveable counterweight technology enhances the hoisting capability of the machine. The Machine's Structure High quality steel and design criteria, provides greater rigidity. Superior structure design and processing make SANY Reach Stacker more reliable. Long Malfunction Intervals This machine is reliable with long malfunction intervals. Controller is used to send Bus messages to engine, conveying speed under different working conditions. In this way, the engine has the function of automatic acceleration for convenient operation and avoiding failure of loaded engine in low speed, which not only protects engine but also saves energy. 7 8

7 Perfect Details Aerofoil boom, features antitorsion ability and stability, convenient for regular examination and maintenance. No blind spots in front windshield glass provides open view and helps catching container at certain positions. One side girder of the frame body is used as the fuel tank, thus reducing manufacturing cost. Steel plate of frame girder is thick, which strengthens overall tank and saves space. By adopting advanced industrial shape design, the complete machine presents compact structure, logical layout, elegant shape, and aesthetic appearance. Convenient Lubrication With centralized and separate lubrication types both being applied, SANY Reachstacker avoids complexity caused by applying centralized lubrication pipes and avoids operating difficulties at some parts caused by applying separate lubrication pipes. Sliding Block with High Wearing Resistance MC Nylon Slide Blocks, which are light, intensive, and good in wear resistance, are equipped at the head of basic boom and end of telescopic boom. They support, direct, and decrease friction and impact vibration in Telescopic Boom movement. Fireproof System of Whole Machine SANY reach stacker is equipped with automatic fireextinguishing system and regular fire extinguishers of stable and reliable fireproof performance. Invisible Airexhaust Pipe Exhaust pipe is fitted in the body s frame to avoid erosion, breaking, and short service life. Safety Device of Hydraulic Lock Hydraulic lock is equipped to oil port of pitching cylinder, and it blocks oil flow if high pressure hydraulic oil pipe blows out or breaks off. Then the cylinder is locked and pitching motion of the boom is stopped to ensure safety. 9 10

8 Container Reach Stacker Dynamic Antioverturning Patented Protection Technology Cab and Weighted Power Drive Technology Heavyweight Container Reach Stacker Able for the Operation of 35T Heavy Container in the Second Line Fully Meet the Requirements of Working Conditions Container Reach Stacker with Inclinable Spreader Convenient operation, easy container catching First inclinable spreader in the world Tube Reach Stacker Intelligent Boom Anticollision Technology Strong Hoisting Capacity, High Working Efficiency Wood Reach Stacker Remarkable Loading / unloading Efficiency Spreader Safety Protection Technology Lightweight Container Reach Stacker Initiated All Over the World, Energysaving and Consumptionreduction With Light Weight, Safe Hoisting Reach Stacker for Intermodal Containers Advanced Technologies Powerful Functions Mechanicalelectrical Dual Safety Protection Empty Container Reach Stacker Able to Stack 6 Layers of Empty Containers Initiated in China, Light and Convenient for Operation Overweight Hurdling Reach Stacker Able for the Operation of 45T Heavy Container in the Second Line Easy hoisting, Stable and Reliable Tube Reach Stacker Able to Grasp Two Tubes at One Time Flexible in Yardturning 11 12

9 CLASSIC CTYPE REACH STACKER Advanced Hydraulic LoadSensing Technology Dynamic Antioverturning Protection Technology Automatic Malfunction Detection and RealTime Data Display Technology CAN bus Communication Technology Intelligent Safety Protection Technology Power Drive Patented Technology Configuration parameters Engine Gearbox Drive Axle Spreader Dimension of tyre Rated power Exhaust standard Rotary angle Side shift range Application SRSC45C30 VOLVO TAD1340VE VOLVO TAD952VE CUMMINS QSM11(Ⅲ) 256kw/2100rpm 240kw/2100rpm 250kw/2100rpm EU StageⅡ EU StageⅢ EU StageⅢ KESSLER D102 PL341 SDJ450 or ELME PR SRSC45C1 KESSLER D102 PL341 SDJ450 or ELME PR SRSC45C2 KESSLER D102 PL341 SDJ450 or ELME817 20'~40' International Standard Containers 20'~40' International Standard Containers 20'~40' International Standard Containers PR Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 11258mm 6000mm 350mm 4770mm mm 3310mm 1200mm 8000mm Overall weight Max. Load Layer of stack Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom Load:250mm/s Nonload:420mm/s Load:300mm/s Nonload:360mm/s Load:21km/h Nonload:25km/h Load:32% 72t 5 Nonload:39% 70dB 15100mm 0~60 NOTE: The Ctype container reach stackers are of the same basic parameters and performance parameters, except for the configurations. 30t 43t E D 15100mm 14t 15t 31t 31t A B C 15t 31t F H G 15t 31t R1 R2 1965mm 3815mm 6315mm 13 14

10 EMPTY CONTAINER REACH STACKER Dynamic Antioverturning Protection Technology Advanced Pressure Compensation Technology CANBUS Communication Technology Flow Amplifying Technology Vertical Lifting Technologies of Boom Intelligent Safety Protection Technology SRSC10096E Configuration parameters Engine Gearbox Drive Axle Rated power Exhaust standard CUMMINS QSB kw/2300rpm EU StageⅢ CLARK 13.7HR32334 KESSLER D81 PL488 Spreader Rotary angle Side shift range Application Dimension of tyre SDJE100R1 20'~40' International Standard Empty Containers PR Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 11000mm 5000mm 250mm 4000mm 6033mm 2862mm 755mm 6800mm Overall weight Max. Load Layer of stack Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom 39t 10t 6() Load:400mm/s Nonload:450mm/s Load:400mm/s Nonload:400mm/s Load:25km/h Nonload:28km/h Load:27% Nonload:33% 70dB 16200mm 0~ t E D 9t 10t C 16200mm 5.5t 5.5t 9t 9t 10t 10t A B 5.5t 9t 10t F H G 5.5t 9t 10t 1965mm R1 R2 3815mm 6315mm 15 16

11 WOOD REACH STACKER Wood Spreader Safety Protection Technology Wood Spreader SideShift Technology Optimized Design of Spreader Structure Flow Amplifying Technology Dynamic Antioverturning Protection Technology Vertical Lifting Technologies of Boom Power Motion Patented Technology FEA, Dynamic Simulation Technology SRSW31C Configuration parameters Engine Rated power Exhaust standard Gearbox Drive Axle Dimension of tyre VOLVO TAD1340VE 256kw/2100rpm EU StageⅡ KESSLER D102 PL PR Spreader Rotary angle Side shift range Min. clamping diameter Max. clamping area SWG310R3 +30 /30 ±400 mm 800mm 2 4.8m Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 12460mm 6000mm 350mm 7290mm 3310mm 1200mm 8000mm Overall weight Max. Load Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom Load:250mm/s 72t 31t Nonload:420mm/s Load:300mm/s Nonload:360mm/s Load:25km/h Nonload:28km/h Load:32% Nonload:39% 70dB 9500mm 0~60 m E D 14t 20t 31t B C 9500mm A F H G m 4550mm 6100mm 3000mm R1 R

12 CONTAINER REACH STACKER WITH INCLINABLE SPREADER C.g. automatic adjusting technology Advanced Hydraulic LoadSensing Technology Dynamic Antioverturning Protection Technology Automatic Malfunction Detection and RealTime Data Display Technology CAN bus Communication Technology Intelligent Safety Protection Technology SRSC4032C3S Configuration parameters Engine Rated power Exhaust standard Gearbox Drive Axle Dimension of tyre CUMMINS QSM11(Ⅱ) 250kw/2100rpm EU StageⅡ AxleTech PRC7534W4H PR Spreader Rotary angle Side shift range Tilt angle Application SDJS320C1 ±500 mm 0~50 20' International Standard Containers Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 11970mm 6000mm 350mm 8535mm 6243mm 3310mm 1200mm 8000mm Overall weight Max. Load Layer of stack Max. Hoisting speed Max. Descending speed Max. Travel speed Grade ability Cab noise Max. Hoisting height Tilting angle of boom 76t 40t Load:250mm/s Nonload:420mm/s Load:300mm/s Nonload:360mm/s Load:21km/h Nonload:25km/h Load:32% 3 Nonload:39% 70dB 11050mm 0~54 D E 11050mm 10t 32t 40t 40t C A B 10t 32t 40t 1965mm 3815mm F R1 R2 H G 6315mm 19 20

13 HEAVYWEIGHT CONTAINER REACH STACKER Advanced Hydraulic LoadSensing Technology Dynamic Antioverturning Protection Technology Automatic Malfunction Detection and RealTime Data Display Technology CAN bus Communication Technology Intelligent Safety Protection Technology Configuration parameters Engine Gearbox Drive Axle Spreader Dimension of tyre Rated power Exhaust standard Rotary angle Side shift range Application SRSC4535 CUMMINS QSM11(Ⅲ) 250kw/2100rpm EU StageⅢ KESSLER D102 PL341 SDJ450 or ELME817 20'~40' International Standard Containers PR SRSC4535C VOLVO TAD1340VE 256kw/2100rpm EU StageⅡ KESSLER D102 PL341 SDJ450 or ELME817 20'~40' International Standard Containers PR Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 11770mm 6500mm 350mm 4780mm mm 3310mm 1370mm 8730mm Overall weight Max. Load Layer of stack Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom 76t Load:250mm/s Nonload:420mm/s Load:300mm/s Nonload:360mm/s Load:21km/h Nonload:25km/h Load:32% 5 Nonload:39% 70dB 15100mm 0~60 43t E D 15100mm 19t 35t 35t A B C 19t 35t F H G 19t 35t R1 R2 1965mm 3815mm 6315mm 21 22

14 HEAVYWEIGHT CONTAINER REACH STACKER Advanced Hydraulic LoadSensing Technology Dynamic Antioverturning Protection Technology Automatic Malfunction Detection and RealTime Data Display Technology CAN bus Communication Technology Intelligent Safety Protection Technology SRSC4535C1 Configuration parameters Engine Gearbox Drive Axle Rated power Exhaust standard VOLVO TAD952VE 240kw/2100rpm EU StageⅢ KESSLER D102 PL341 Spreader Rotary angle Side shift range Application Dimension of tyre SDJ450 or ELME817 20'~40' International Standard Containers PR Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 11960mm 6600mm 350mm 4880mm mm 3310mm 1370mm 8730mm Overall weight Max. Load Layer of stack Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom 78t Load:250mm/s Nonload:420mm/s Load:300mm/s Nonload:360mm/s Load:21km/h Nonload:25km/h Load:24% 5 Nonload:38% 70dB 15100mm 0~60 43t E D 15100mm 19t 35t 35t A B C 19t 35t F H G 19t 35t R1 R2 1965mm 3815mm 6315mm 23 24

15 HEAVYWEIGHT CONTAINER REACH STACKER Advanced Hydraulic LoadSensing Technology Dynamic Antioverturning Protection Technology Automatic Malfunction Detection and RealTime Data Display Technology CAN bus Communication Technology Intelligent Safety Protection Technology Configuration parameters Engine Gearbox Drive Axle Spreader Dimension of tyre Rated power Exhaust standard Rotary angle Side shift range Application SRSC4545C VOLVO TAD1340VE 256kw/2100rpm EU StageⅡ AxleTech PRC7534W4H SDJ450 or ELME817 20'~40' International Standard Containers PR SRSC4545C280 CUMMINS QSM11(Ⅲ) 250kw/2100rpm EU StageⅢ AxleTech PRC7534W4H SDJ450 or ELME817 20'~40' International Standard Containers PR Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 13270mm 8000mm 420mm 5230mm mm 4362mm 3710mm 1600mm 10000mm Overall weight Max. Load Layer of stack Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom 95t Load:400mm/s Nonload:220mm/s Load:280mm/s Nonload:360mm/s Load:15km/h Nonload:20km/h Load:17% 5 Nonload:26% 70dB 13600mm 0~50 E D 13600mm 40t A B C 40t F H G 40t 2100mm R1 R2 3900mm 6400mm 25 26

16 TUBE REACH STACKER Spreader Quickchange Technology Dynamic Antioverturning Protection Technology Automatic Malfunction Detection And Realtime Data Display Technology Can Bus Communication Technology Intelligent Safety Protection Technology SRST50CH Configuration parameters Engine Gearbox Drive Axle Rated power Exhaust standard VOLVO TAD1340VE 256kw/2100rpm EU StageⅡ KESSLER D102 PL341 Spreader Rotary angle Side shift range Application Dimension of tyre SDJ400G 360 Tube PR Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 10552mm 6000mm 350mm 4770mm 3310mm 1200mm 8000mm Overall weight Max. Load Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom 64t 50t Load:250mm/s Nonload:420mm/s Load:300mm/s Nonload:360mm/s Load:21km/h Nonload:25km/h Load:32% Nonload:39% 70dB 15100mm 0~ t 29t 35t 50t 3000 E D t 22t C A B F H G m 2 17t R1 R

17 REACH STACKER FOR INTERMODAL CONTAINERS Sany Reach Stacker for Intermodal Containers is able to transfer or stack 20'/30'/35'/40' iso standard containers, as well as to transport en284 nonstacking containers Dynamic Antioverturning Protection Technology Automatic Malfunction Detection And Realtime Data Display Technology Can Bus Communication Technology Intelligent Safety Protection Technology SRSC45C2P Configuration parameters Engine Gearbox Drive Axle Rated power Exhaust standard CUMMINS QSM11(Ⅲ) 250kw/2100rpm EU StageⅢ AxleTech PRC7534W4H Spreader Rotary angle Side shift range Application Dimension of tyre SDJ450PR1 20'~40' International Standard Containers PR Main parameters Performance parameters A (Overall length) B (Wheel base) C (Min. ground clearance) D (Overall height) E (Weight motion distance) F (Overall width) G (Front wheel width) H (Rear wheel width) R1 (Front wheel turning radius) R2 (Min. turning radius) 11258mm 7000mm 350mm 4780mm mm 3310mm 1300mm 9200mm Overall weight Max. Load Layer of stack Max. Hoisting speed Max. Descending speed Max. Travel speed Gradeability Cab noise Max. Hoisting height Tilting angle of boom 80t Load:250mm/s Nonload:420mm/s Load:300mm/s Nonload:360mm/s Load:21km/h Nonload:5km/h Load:32% 5 Nonload:39% 70dB 15215mm 0~60 43t E D 15215mm 15t 31t 31t C A B 15t 31t F H G 15t 31t 1965mm R1 R2 3815mm mm 30

18 SANY Port Machinery Company is the first domestic professional supplier of port equipment set. 15 types of port machines in 105 specifications have been successfully researched and developed: reach stacker, container handler, forklift truck, tyre crane, unload truck, shiptoshore container crane, harbor portal crane, railmounted portal crane, and rubber tyre portal crane, etc. Our equipment are sold to all over the world and able to satisfy comprehensively the operation requirements of each large ports and quays. SANY port machines always fulfill heavy work brilliantly with outstanding performance and are widely acclaimed by customers