Airbus Helicopters Canada MAINTENANCE REPAIR & OVERHAUL SERVICES
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1 Airbus Helicopters Canada MAINTENANCE REPAIR & OVERHAUL SERVICES
2 Airbus Helicopters Canada prides itself on its comprehensive support and services solutions. In addition to being certified for overhauls of dynamic components, Airbus Helicopters Canada also has the capabilities to perform repairs and machining in-house. This integrated approach to repairs and overhauls is the result of Airbus Helicopters Canada s commitment to quality, efficiency, and customer service. The result - customer savings in time and money. 2
3 Table of Contents Support and Services Repair and Overhaul Dynamic Component Repair: H125/AS350 & H130/EC130 T2 Dynamic Component Repair: H120/EC120 B Appendix Contacts
4 Wide Range of Optional Equipment Approved Service Center Starflex Repair Support & Services Solutions Factory Pilot and AME Training Blade Repair, Exchange & Rental Spare Parts Technical Support Technical Publications Repair & Overhaul Center Support and Services Maintenance - Repair - Overhaul Customization To keep aircraft operating at peak performance, Airbus Helicopters Canada offers an extensive range of support and service solutions. Airbus Helicopters Canada is committed to providing customers with a high level of support, to ensure that specific requirements are met. Over the years, Airbus Helicopters Canada has developed a wide array of industry-leading inspections, repairs, overhauls, and exchange programs to offer services suited to the customers specific needs while striving for a maximum availability of their aircraft. With use of one of Airbus Helicopters Canada s comprehensive support & service programs, Canadian operators will benefit from the Airbus Helicopters knowledge base, workmanship, processes and network. 4
5 Repair and Overhaul One-Stop-Shop Airbus Helicopters Canada s level I-IV Repair and Overhaul (R&O) department is certified for all dynamic components, mechanical assemblies (TRGB + RGB) for the EC120, EC 130, and AS350. All Airbus Helicopters Canada R&O department personnel are trained to Airbus standards. Airbus Helicopter s Repair & Overhaul shop is equipped with: Dynamic transmission run-in stands and test benches - EC120, EC130, AS350 Transmission static load stands - EC120, AS350 As part of Airbus Helicopters Canada s repair and overhaul processes, repairs and machining on a wide range of parts and sub-assemblies are performed in-house -saving customers time and money. 5
6 Dynamic Components Repair H125 / AS350 H130 / EC130 B4 6
7 A Main case 1. Repair upper mounting flange 2. Repair lower flange bolt holes 3. Repair upper flange lower surface with shim 4. Repair lower flange upper surface with shim 5. Repair 72mm bore 6. Repair 126mm bore 7. Repair 136mm bore 8. Replacement of 13 studs by Rosan studs 7
8 A Main Case 1. Repair upper mounting flange 2. Repair lower flange 3. Repair lower flange upper surface with shim 4. Repair upper flange lower surface with shim 5. Repair 72mm bore 6. Repair 126mm bore 7. Repair 136mm bore 8. Remove old studs from various location and install Rosan studs 9. Repair upper and lower flange bolt holes 10. Convert.01 to.02 by installing modifier filler cap 8
9 A Lower case 1. Repair of lower surface of mount flange 2. Repair 127mm O.D 3. Repair bolt holes 4. Repair torque mount pads 5. Modification of the magnetic plug bore 9
10 A A Upper rotor mast housing 1. Repair of seal diameter (160mm dia) 2. Remove and replace the bushings 10
11 A A Lower rotor mast housing 1. Remove and replace the lug bushings 2. Repair lower mount bolt holes 11
12 A A Main rotor mast 1. Overhaul converts.00 to.02 or.01 to Remove and replace bearing sleeve 3. Remove and replace flange bushings 12
13 A Tail rotor gear box case 1. Replacement of the yoke bushings, three oversizes available 2. Repair of the 50mm bore 3. Repair of the 74mm bore 4. Repair of the 70mm bore 5. Repair of the 134mm bore 6. Replacement of damaged studs 13
14 A Non rotating star 1. Repair of the 157mm uniball bore 2. Touch-up of polyurethane varnish and paint 3. Remove and replace control arm bushing with bore repair 4. Modify to.06 by machining and installing stirrups 5. Replace damaged or missing stirrups 6. Replace 12mm barrel nut bushing 7. Repair of the upper mounting surface 8. Conversion.06 into.07 MOD
15 A Rotating star 1. Repair of the upper mounting surface 2. Removal and replacement of the control arm bushings. 3. Removal and replacement of the scissors link bushings. 4. Convert.05 or.06 into Convert.07 into Repair Misc. damage (mechanical and corrosion) 15
16 A Swashplate guide 1. Remove and replace cracked/sheared rivets 2. Replacement of tube 16
17 1 350 A / 1104 Gimbal case 1. Removal and replacement of the bushings 17
18 1 350 A Gimbal ring 1. Removal and replacement of the bushings 18
19 1 350 A Flared housing assembly 1. Remove and replace bushings 19
20 350 A / 1878 Pitch horn 1. Removal of bushings and replacement of the stop bushing 2. Oversize bores and replacement of the blade horn bushings 3. Paint 20
21 1 350 A A A A Repair of damage to flange faces Fixed Ring gear 21
22 1 350 A Input housing 1. Repair corrosion on outboard face 2. Convert from.20 to.21(not shown) 22
23 1 350 A Rotor brake lining support assembly 1. Remove and replace worn pad 23
24 1 350 A / 1526 / 1535 Tail gear box control lever 1. Remove and replace carbide bushings with bore repair 24
25 A Pitch control 1. Remove and replace spherical bearing 2. Remove and replace elastomer resin 25
26 1 350 A Spherical bearing yoke 1. Remove and replace spherical bearing 26
27 1 350 A H scissors link 1. Replacement of the bushings (4) 27
28 1 350 A Y scissors link 1. Replacement of bearing 28
29 350 A Stirrups yoke 1. Retrofit.21 into Retrofit.22 into.23 29
30 1 After 350 A /1040 Transmission crossbeam 1. Repair mounting bores 30
31 1 350 A Upper flange 1. Remove and replace bushings and install oversize bushings as necessary 31
32 1 350 A Oil pump casing 1. Remove and replace bushings and install oversize bushings as necessary 32
33 350 A Tail Gear Box actuating 1. Replace worn/damaged bearing 33
34 355 A Combining gear box Aft 1. Repair of Aft half dowel pin holes 2. Repair the 95mm bores 3. Repair snap ring grooves 89mm bores 4. Repair damaged surface adjacent to 95mm bores 5. Repair of 120mm bore, face and bore 6. Repair of 120mm bore, face and bore above the bore pin 7. Repair of alignment dowel bushing bore 34
35 1 2 After 350 A / Star flex 1. Third level BOV refinish capable 2. Arm end bushing replacement 35
36 Main Rotor Blade 1. Stainless steel leading edge replacement 2. Trim tab repair and replacement 3. Lower surface polyurethane replacement 4. Skin patching and core replacement 5. Anti-collision paint 6. Static balance adjustment 7. Complete paint re-finishing 8. Electrical bonding jumper repair and replacement 9. Upper and lower polyurethane wedge replacement 10. Poly root tape replacement 36
37 Tail Rotor Blade 1. Stainless steel leading edge replacement 2. Electrical bond foil replacement 3. Skin injection and repair 4. Spar AD inspections 5. Lower surface polyurethane replacement 6. Trim tab replacement/modification based on part number 7. Static balance modification 8. Complete paint re finishing 9. After incident inspection 37
38 Dynamic Components Repair H120 / EC120 B 38
39 After C632 A / Taper casing 1. Machining + bushing dia 16mm bore on 4 yokes 2. Milling to remove the bushes dia 16mm bore 3. Machining + bushing dia 12mm bore on 3 yokes 4. Milling to remove the bushes dia 12mm bore 39
40 2 3 C632 A /102 Main housing 1. Bushing dia 12mm holes fixation 2. Repair dia 70mm bore 3. Repair dia 72mm for ventilation 40
41 2 4 3 C623 A /103/104 Non rotating star 1. Milling 4 notches, retrofit.102 into Bushing dia 160mm main bore 3. Bushing dia 15mm on arms 4. Bushing dia 12mm and dia 16mm axial bores 5. Bonding stirrups 41
42 1 2 C623 A Rotating star 1. Bushing dia 12mm bores on arms 2. Bushing dia 12mm and 16mm axial bores 42
43 2 C632 A Rotor shaft carrier planet gear 1. Machining shaft and touch-up 2. Replacement of ferrule (bearing sleeve) 43
44 1/2 C623 A 2005 Scissors H link 1. Bushing dia 18mm bore by press fitting 2. Bushing dia 18mm bore by bonding 44
45 3 2 C622 A 1007 Adaptor fitting upper 1. Replacement of bushings 2. Bushing dia 11mm bore 3. Bushing dia 15mm bore 4. Reaming and surfacing the bushes 45
46 1 C622 A 2002 Pitch lever 1. Replacement bushes and stop bushes dia 12mm 46
47 H120 Main Rotor Blade Repair 1. Stainless steel leading edge replacement 2. Trim tab repair and replacement 3. Lower surface polyurethane repair and replacement 4. Attachment bushing tension check and deflection following an incident 5. Anti-collision paint 6. Static balance adjustment 7. Skin patching and repairs 8. Complete paint re-finishing 47
48 Appendix 48
49 Appendix: TCCA Certification 49
50 Appendix: TCCA Certification 50
51 Appendix: TCCA Certification 51
52 Appendix: TCCA Certification 52
53 Appendix: TCCA Certification 53
54 Appendix: TCCA Certification 54
55 Appendix: EASA Certification 55
56 Appendix: CAAS Technical Arrangement 56
57 Contacts Director - Support & Services Benoit Marcoux Tel: (905) benoit.marcoux@airbus.com Manager, Support & Services Amanda Bondar Tel: (905) amanda.bondar@airbus.com Aircraft MRO & On-Site Support Allan Shewan Tel: (905) allan.shewan@airbus.com Customer Service Representative Ruby Smith Tel: (905) ruby.smith@airbus.com Customer Service Representative Tracey Lahaie Tel: (905) tracey.lahaie@airbus.com Customer Service Representative Casey Sokach Tel: (905) casey.sokach@airbus.com Customer Service Representative Dan Payette Tel: (514) dan.payette@airbus.com Customer Service Representative James Taylor Tel: (604) james.taylor@airbus.com Spare Parts Support Manager Bill Reid Tel: (604) bill.reid@airbus.com 57
58 Notes: 58
59 Notes: 59
60 Components Designed by Airbus Helicopters Dynamic Components are trademarks of the Airbus Helicopters Group. Corporate Communications Department. Airbus Helicopters reserves the right to make configuration and data changes at any time without notice. The facts and figures contained in this document are expressed in good faith do not constitute any offer or contract with Airbus Helicopters. Maintenance Repair & Overhaul Services Airbus Helicopters Canada 1100 Gilmore Rd. P.O. BOX 250 Fort Erie ON, L2A 5M9, Canada 12.16
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