CONTENTS BIDIRECTIONAL PORTABLE TESTERS & ACCESSORIES MC100 & PC100 DATA ACQUISITION EQUIPMENT 'MECMETER' LOW COST IN-LINE FLOWMETERS & TEST KITS

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1 CONTENTS SECTION 1 GENERAL INFORMATION SECTION 2 BIDIRECTIONAL PORTABLE TESTERS & ACCESSORIES SECTION 3 FLOWMETERS, PRESSURE TRANSDUCERS, TEMPERATURE SENSORS & READOUTS FOR TEST STANDS AND LABORATORIES SECTION 4 MC100 & PC100 DATA ACQUISITION EQUIPMENT SECTION 5 'MECMETER' LOW COST IN-LINE FLOWMETERS & TEST KITS SECTION 6 PRESSURE GAUGES, TEST KITS, TEST POINTS, ADAPTERS & THERMOMETERS Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 1

2 WEBSTER INSTRUMENTS A DIVISION OF WEBTEC PRODUCTS THE SOURCE FOR QUALITY HYDRAULIC TEST EQUIPMENT LOOK TO WEBSTER INSTRUMENTS FOR EXPERIENCE SUPPORT QUALITY Over 27 years of constant product development enhanced by constant technical innovation to meet the ever changing needs of fluid power users. Located in Milwaukee, Wisconsin, with distributors across North America, we provide product engineering and support before, during and after the sale. We aim for same day shipment on stock items. Other locations include England and France for world wide support. Dedication to quality starts with design and is carried through all stages of manufacture. This commitment and ability to meet demanding criterion is demonstrated by our manufacturing divisions accreditation to ISO9001. A COMPLETE LINE Over 350 different portable hydraulic testers, flow meters, pressure transducers, temperature sensors, speed sensors, hydraulic data acquisition systems and digital display units all designed to be easy to use, accurate and durable. For any hydraulic circuit on construction equipment, agricultural machinery, mining applications, industrial machinery, hydraulic test stands or in the laboratory, Webster Instruments helps you perform your job quickly, efficiently and professionally. pg. 2 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

3 GENERAL INFORMATION CUSTOMER SATISFACTION We strive to provide the highest level of customer service possible while producing the highest quality hydraulic test equipment available on the market today. If for any reason you are not satisfied with your purchase or the level of service you receive, please call and let us know. A satisfied customer is the best and most honest form of advertising we know. HOW TO GET TECHNICAL INFORMATION Call us, fax us, or mail us. Call toll free in the US or Canada, 800-WEBTEST ( ), telephone; (414) , fax machine: Your contacts are George, Mike or Ann. Our address is webster@execpc.com. Our website address is HOW TO OPEN AN ACCOUNT NET 30 day accounts can be opened with approved credit. To apply send bank reference, two trade references and your federal tax ID number. COD shipments can be made for other accounts, as well as overdue accounts. Mastercard and Visa are also accepted. Prices herein are FOB Milwaukee, WI - USA shipment inside the continental North America HOW TO GET DELIVERY INFORMATION Call us, fax us, or mail us. Your contacts are Ann, Geoffrey or Mike. We aim to ship same day via UPS standard service on orders placed before 1:00 PM - our UPS driver collects around 3:00 PM and we like to have a couple of hours to process paperwork and package the goods. However if you need something shipped same day by next day air or second day air the major carriers will pickup until 7:00 PM - we will do our best to process your order, even if you call after 1:00 PM. We can also ship Federal Express, Emery, Burlington or TNT. Prices shown in this list are FOB Milwaukee, unpacked. HOW TO ORDER Call us, fax us, or mail us. Our toll free phone, fax and street address are on the front of this price list. The phone is manned from 8:30 AM to 5:00 PM Central Time, Monday through Friday - ask for the order desk. Outside these hours there is an answer machine on line, leave a message with your name and number and we will get back to you. The fax machine has its own line and is always open. STOCKING POLICY We hold stock in Milwaukee of all popular items. If you are a distributor and have a good established pattern you may want to hold some stock but our policy is to stock here so that you don't have to. HOW TO GET LITERATURE Call us, fax us, or mail us. Your contacts are Ann or Mathilde. HOW TO PROCESS REPAIRS We like to think our equipment never goes wrong but if it does we will do our best for you. Call for an RGA# before returning your repair, your contact is Geoffrey. A written estimate will be provided before we proceed. Occasionally we get units back with no paperwork at all - no address, no phone, no name. Please be sure to get your RGA # before returning any unit as we can not provide the high level of service you deserve without this important information. HOW TO PROCESS RETURNS Shortages must be reported within 10 days of shipment. Goods damaged in shipment are the responsibility of the carrier and all claims must be submitted to the carrier. Goods returned without an RGA# will not be accepted. Returned goods not proven to be defective due to materials or workmanship will be subject to a 25% restocking fee. Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 3

4 HT SERIES PORTABLE HYDRAULIC TESTERS Standard Features: Available with SAE or BSP ports PORTABLE HYDRAULIC TESTERS Analog readout Bidirectional Loading Valve with "INTERPASS" Burst Disc Protection Bidirectional flow & pressure Flow Accuracy +/- 2% FSD Dual Scale, US & Metric High/Low flow scales offer improved resolution Portable (HT402 only 18 lbs) F Temp. Scale Model Number Flow Range, GPM Accuracy +/- 2% FSD Low Scale High Scale Inlet/Outle t Ports Max Pressure PSI Factory Calibrated Remote Flow Input Weight Dimensions W x D x H Inches Inches RPM input circuitry Battery test switch position Remote input allows two flows & temp to be monitored CMOS low-power circuitry "Auto-Off" extends battery life Pressure gauge is connected to shuttle valve and always reads high pressure side of load valve HTM400 model has equivalent to NEMA4 waterproof rating. Temperature Range Internal & Remote RPM Range 1 PPR - phototach HT LT50, GPM /16" lbs 9.5"x8.5"x7 " #16 SAEORB HT LT125, 1-25 GPM HT502-HP /8" -24 UN 7000 LT250, 2-40 GPM 23 lbs #24 SAE ORB Deg F Deg C HT LT125, 1-25 GPM 10"x8.5"x8" Dual Scale /2" SAE 4-Bolt Flange lbs HT LT250, 2-50 GPM HTM /16" -12 #16 JIC FLARE 6000 NONE 23 lbs 11.3x8.2x8. 7 NONE Options Analog output for stripchart, computer input etc, 1.5 VDC proportional output circuitry... Carry case with o-ring seal, made of rugged structural resin, airtight to 30 feet under water, purge valve, 2" hard rubber wheels, fold down handles and adjustable interior dividers. Dimensions: Inside; 29"L x 18"W x 10.5"H. Outside; 31.5"L x 20.75"W x 11.5"H, shipping wt. 17 lbs.. Remote flow meters... See pages 10 & 11 Accessories for HT & DHT series testers FT1475 LOW PRESSURE GAUGE KIT For accurate pressure readings below 600 psi. Valve set to cutout at 550 psi thereby protecting gauge from overpressure. Comprises: gauge 600 psi liquid filled pressure gauge. Automatic cutout valve. valve 12" long microbore hose. 2 x 1/4" NPT test point. FT1470 LOW PRESSURE GAUGE KIT For accurate pressure readings below 600 psi. Comprises: SPG S-1/4 quick 600 psi liquid filled connect pressure gauge. 1 x GD2504-1A gauge connector 1 x PT /4" NPT test point. gauge TH2 PHOTOTACH KIT Light reflected off reflective tape on rotating member generates pulse for speed indication Comprises: Phototach head, 20 ft. connecting cable & 2 x 'D' cell batteries Phototach Head 20 'Cable BA10 MAGNETIC BASE AND FLEX ARM Rugged steel flex BA10 Magnetic base & flex arm arm and high strength magnetic base allow the TH2 sensor head to be mounted quickly & easily REMOTE FLOW INPUT The HT and DHT series portable testers have a remote flow & temperature input socket located on the front panel adjacent to the pressure gauge. This versatile feature allows the tester to act as a flow & temperature readout for a second LTseries flowmeter. HT series testers are factory calibrated to a specific model of LT flowmeter as denoted in the table above. DHT series testers can be calibrated in the field to any LT series flowmeter, effectively making the DHT series a 0.03 to 210 GPM tester with +/- 1% accuracy. Using this feature is very easy, simply connect the LT flowmeter to the EXT (DHT series) input or Remote Flow (HT series) input using the FT6685 Flow/Temp cable, select EXT or Remote Flow with the front panel rotary switch, and read two flow and temperature inputs from one location. pg. 4 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

5 DHT SERIES PORTABLE HYDRAULIC TESTERS Standard Features: Available with SAE or BSP ports LCD Digital readout Bidirectional Loading Valve with "INTERPASS" Burst Disc Protection Bidirectional flow & pressure readings Flow accuracy 1% of reading US & Metric units Portable (DHT402 only 18 lbs) F Temp. Range RPM input circuitry Low battery indication Remote flow & temperature input is easily field calibrated for LT series flow meter CMOS low-power circuitry "Auto-Off" extends battery life 6,000 psi Pressure Gauge 8,000 psi Gauge on DHT502-HP PORTABLE HYDRAULIC TESTERS Model Number Flow Range Accuracy +/-1% of Reading Inlet/Outlet Ports Max Pressure PSI Field Calibrated Remote Flow Input Weight Dimensions W x D x H Inches Temperature Range Internal & Remote RPM Range DHT DHT DHT502-HP DHT DHT /16"-12 #16 SAE ORB 1-7/8" -24 UN #24 SAE ORB 1-1/2" SAE 4-Bolt Flange 6000 DHT series testers EXTernal input 18 lbs 9.5 x 8.5 x 7 is easily 7000 calibrated in the field to any 23 lbs Webster LT series 10 x 8.5 x flowmeter 22 lbs Deg F Deg C Push button selected Options Analog output for stripchart, computer input etc, 1.5 VDC proportional output circuitry... Carry case with o-ring seal, made of rugged structural resin, airtight to 30 feet under water, purge valve, 2" hard rubber wheels, fold down handles and adjustable interior dividers. Dimensions: Inside; 29"L x 18"W x 10.5"H. Outside; 31.5"L x 20.75"W x 11.5"H, shipping wt. 17 lbs... Remote flow meters... See pages 10 & 11 REMOTE FLOWMETERS FOR HT & DHT SERIES TESTERS MODEL NUMBER without load valve with load valve FLOW RANGE GPM MAX PSI INLET / OUTLET PORTS NOMINAL 'K' FACTOR PPL LT5 * LT10 * LT20 * /16" JIC FLARE LT50 * /16"-12 #12 SAE LT125 * ORING HT series tester with remote flowmeter HT series Remote Flow input LT250 LT250R 2-65 LT400 LT400R N/ A LT500-HP LT500 LT500R LT750 LT750R LT760 LT760R /16"-12 #16 SAE ORING 1-7/8" -24 #24 SAE ORING 1-1/2" S AE 4 BOLT FLA NGE * ORDER SEPARATE LOAD VA LVE MODEL # HV100 FLOWMETERS INCLUDE FLOW & TEMPERATURE OUTPUT ON SAME CONNECTION. USE CABLE PART# FT6685 TO CONNECT TO TESTER, READOUTS AND DATA ACQUISITION EQUIPMENT DHT series tester with remote flowmeter DHT series EXTernal flow input Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 5

6 HC SERIES PORTABLE HYDRAULIC TESTERS Standard Features: Bidirectional flow readings Analog readout Dual scale, US & Metric units High/Low flow scales F temp. scale RPM input circuitry Battery test switch Available with SAE or BSP ports 6,000 psi pressure gauge CMOS low-power circuitry "Auto-Off" extends battery life Turbine flow meter Optional load valve Flow accuracy 2% of FSD Model No. Flow Range, GPM Accuracy +/- 2% FSD Low Scale High Scale Porting Max PSI Weight Dimensions W x D x H (Inches) Temperature Range RPM Range HC HC HC HC /16"-12 #12 SAEORB 1-5/16" -16 #16 SAE ORB lbs 9.5 x 8.5 x 7 9 lbs 10 x 8.5 x Deg F Deg C Dual Scale HCR SERIES PORTABLE HYDRAULIC TESTERS Standard Features: Bidirectional flow & pressure Remote analog readout Dual scale, US & Metric units High/Low flow scales F temp. scale RPM input circuitry HCR Series Testers include HCR Readout, flow meter and 6 ft. connecting cable. Available with SAE or BSP ports Battery test switch 6,000 psi pressure gauge CMOS low-power circuitry "Auto-Off" extends battery life Flow accuracy 2% of FSD Remote Turbine flow meter Model No. without load valve Inlet Outlet Ports Max Pressure (psi) Weight lbs. Flow Range, GPM A ccuracy +/- 2% FSD Model No. Low Scale High Scale with load valve Inlet Outlet Ports Ports Max Pressure (psi) PSI Weight lbs. Temperature Range RPM Range HCR50 1-1/16" #12 SAE ORB HCR50R HCR HCR125R HCR /16" #16 SAE ORB HCR300R HCR HCR400R HCR HCR500-HP R 1-1/16"-12 #12 SAEORB /#8 SAE ORB 1-5/16" -16 #16 SAE ORB 1-7/8" -24 SAE ORB Deg F Deg C Dual Scale HCR /2" SAE 4 BOLT HCR750R HCR HCR760R 1-1/2" SAE BOLT pg. 6 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

7 DHC SERIES PORTABLE HYDRAULIC TESTERS Standard Features: Digital readout Bidirectional flow & pressure Flow accuracy 1% of Reading Remote flow & temperature input is easily field calibrated for any LT series flow meter US & Metric engineering units Available with SAE or BSP ports 6,000 psi pressure gauge F temperature range RPM input circuitry 9 V battery powered CMOS low-power circuitry "Auto-Off" extends battery life Model No. Flow Range, GPM Accuracy +/-1% of Indicated Reading DHC DHC Inlet Outlet Ports 1-1/16"-12 #12 SAEORB DHC300 DHC /16" - 16 #16 SAE ORB Max PSI 6000 Weight lbs. Dimensions W x D x H Inches 8 9.5"x8.5"x7 " 9 10"x8.5"x8 " Remote Flow & Temp Input DHC series testers are easily calibrated in the field to any Webster LT series flowmeter Temperature Range Deg F Deg C RPM Range PORTABLE HYDRAULIC TESTERS Standard Features: DHCR SERIES PORTABLE HYDRAULIC TESTERS Bidirectional flow & pressure Flow accuracy 1% of Reading* Remote digital readout 2 Flow & temp inputs US & Metric units selectable F temperature range RPM input circuitry 9 V battery powered 6,000 psi pressure gauge DHCR Series Testers include DHCR Readout, flow meter and 6 ft. connecting cable. Available with SAE or BSP ports Available with two pressure gauges mounted in front panel CMOS low-power circuitry "Auto-Off" extends battery life Remote flow & temperature input is easily field calibrated for any LT series flow meter Available built-in loading valve with 'INTERPASS' burst disc safety feature Model No. without load valve Inlet Outlet Ports Max PSI Weight lbs. Flow Range - GPM +/-1% of Indicated Reading Model No. with load valve Inlet Outlet Ports Ports Max PSI Weight lbs. Temperature Range RPM Range DHCR05 * DHCR05R #4 JIC DHCR10 7 * DHCR10R MALE #4 JIC MALE 10 DHCR20 * DHCR20R D HCR50 1-1/16" DHCR50R #12 8 SAE DHCR125 ORB 1-30 DHCR125R D HCR /16" 2-60 DHCR300R #16 9 SAE DHCR400 ORB DHCR400R 1-1/16"-12 #12 SAEORB / #8 SAE ORB 1-5/16" -16 #16 SAE ORB Deg F Deg C DHCR DHCR500-HP R 1-1/2" DHCR750 SAE DHCR750R BOLT DHCR DHCR760R 1-7/8" -24 SAE ORB 1-1/2" SAE 4 BOLT * +/- 1% OF FULL SCALE FOR DHCR05 - DHCR20 Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 7

8 ACCESSORIES: DHC, DHCR, HC & HCR SERIES TESTERS FT1475 LOW PRESSURE GAUGE KIT For accurate pressure readings below 600 psi. Valve set to cutout at 550 psi thereby protecting gauge from overpressure. gauge Comprises: 600 psi liquid filled pressure gauge. Automatic cutout valve. valve 12" long microbore hose. 2 x 1/4" NPT test point. FT LOW PRESSURE GAUGE For accurate pressure readings below 600 psi. Glycerine filled 2.5" 600 PSI gauge. Comprises: quick connect 600 psi liquid filled pressure gauge. 1 x GD2504-1A direct gauge connector; make under pressure. 1 x PT , 1/4" NPT test point. gauge TH1A PHOTOTACH KIT Light reflected off reflective tape on rotating member generates pulse for speed indication. Comprises: Phototach head, power pack with 2 x 'D' cell batteries & 20 ft. connecting cable Phototach Head Power Pack 20' Cable BA10 Magnetic base & flex arm BA10 MAGNETIC BASE AND FLEX ARM Rugged flexible steel flex arm and high strength magnetic base allow the sensor head to be mounted d quickly & easily CARRYING CASES FT5539: Rugged double wall injection molded plastic, for (D)HC Tester, HV100 load valve & TH1A tachometer. FT6124: Rugged double wall injection molded plastic, for (D)HCR Tester, flow meter with built-in load valve, connecting cable & TH1A tachometer HV100 LOADING VALVE, 30 gpm Use with (D)HC50, (D)HC125, (D)HCR50, (D)HCR125 "INTERPASS " Rupture Disc Protection, bypasses over pressure oil internally - no external oil loss. Bi-Directional 6,000 psi Three stage precision metering 1/4" NPT Pressure Gauge Port 50 gpm max flow intermittent HV400 LOADING VALVE, 100 GPM Use with (D)HC300, (D)HC400, (D)HCR300, (D)HCR400 "INTERPASS " Rupture Disc Protection, bypasses over pressure oil internally - no external oil loss. Pressure Gauge Port with shuttle valve Bidirectional 6,000 psi Pressure balanced 100 gpm flow 1-5/16"-12 #16 SAE Inlet / Outlet REMOTE FLOW METERS WITH BUILT-IN BIDIRECTIONAL LOADING VALVES (D)HCR testers are supplied with readout, connecting cable and a flow meter with or without loading valve. A second remote flowmeter may be added to the (D)HCR system to allow a single user to take two flow, two temperature & two pressure readings from one location. See pages for flowmeter specifications and prices. REMOTE FLOWMETERS FOR DHC & DHCR SERIES TESTERS MODEL NUMBER NOMINAL FLOW INLET / without MAX 'K' with load RANGE OUTLET load FACTOR valve GPM PORTS valve PPL LT5 * LT10 * LT20 * /16" JIC FLARE LT50 * /16"-12 #12 SAE LT125 * ORING LT250 LT250R 2-65 LT400 LT400R N/ A LT500-HP LT500 LT500R LT750 LT750R LT760 LT760R /16"-12 #16 SAE ORING 1-7/8" -24 #24 SAE ORING 1-1/2" S AE 4 BOLT FLA NGE * ORDE R SE PARATE LOAD VALVE MODE L # HV FLOWMETERS INCLUDE FLOW & TEMPERATURE OUTPUT ON SAME CONNECTION. USE CABLE PART# FT6685 TO CONNECT TO TESTER, READOUTS AND DATA ACQUISITION EQUIPMENT MONITOR TWO FLOW, PRESSURE & TEMPERATURE INPUTS FROM ONE LOCATION!! Optional two gauge front panel for DHCR testers allows two pressure readings at one location pg. 8 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

9 MISCELLANEOUS ITEMS FOR PORTABLE TESTERS 9 Volt lithium battery for severe cold weather tester operation 1.5 volt phototach batteries (2 required) Nonstandard pressure gauges (FT = 3000 psi, FT = 4000 psi, FT = 8500 psi) 8,000 psi Pressure Gauge & burst disc holder for intermittent high pressure use. (HT252 or HT402 only) Non-Standard flow scales, made to customer specifications FT7048 Circuitry for volt analog output for stripchart etc. FT1199 Frequency calibrator, used to provide calibration signal to calibrate portable testers, signal conditioning units and readouts. FT5146 Adapter Kit for (D)HT752 & (D)HT762, 5000 PSI; 1.5" SAE 4 bolt to 2" BSPP MP00046 Adapter Kit for (D)HT752 & (D)HT762, 5000 PSI; 1.5" SAE 4 bolt to 1.5" NPT MP00073 Adapter Kit for (D)HT752 & (D)HT762, 5000 PSI; 1.5" SAE 4 bolt to 1-5/16"-12 #16 ORB MP00073 Adapter Kit for (D)HT752 & (D)HT762, 5000 PSI;1.5" SAE 4 bolt to 1-5/8"-12 ORB FT578A Adapter Kit for (D)HT252 & (D)HT402, 6000 PSI (8 pieces) converts from 1-5/16"-12 #16 SAE O-ring to #12 JIC Flare, #16 JIC Flare, 3/4" NPT, 1" NPT FT6198 Adapter Kit for (D)HC125 & (D)HT50, 6000 PSI (6 pieces) converts from 1-1/16"-12 #12 SAE O-ring to #12 JIC Flare, #16 JIC Flare, 3/4" NPT, 1" NPT Models Part Number FT338-6 FT338-5 FT338-4 FT338-3 FT545-7 FT545-6 FT545-5 REPLACEMENT BURST DISCS GPM TESTERS & LOAD VAVLES HT252 / DHT252 / HT402 / DHT402/ HV100 / HV400 Models Color Code Nominal Burst Pressure- PSI Red 6000 Blue 5000 Green 4000 Yello w GPM TESTERS HT752 / DHT752 / HT762 / DHT762 Orange 7000 (DHT502-HP) Red 6000 Blue 5000 NOTE: TWO DISCS REQUIRED PER REPLACEMENT (BIDIRECTIONAL TESTERS) Burst Discs for "INTERPASS" equipped load valves 0.625" DIA FT338 SERIES DISC ACTUAL SIZE 0.785" DIA FT545 SERIES DISC ACTUAL SIZE Burst Disc Replacement Remove 4 bolts securing valve and remove valve from block A A Remove disc retainer gripping only diameter A, and replace spent discs (2) observing color code. Replace disc retainer & torque to ft.lb. Replace load valve in flow block with four bolts. REPAIR & CALIBRATION SERVICES We can repair it!! Description Certificate of Conformity, reissue 3 pt. NIST traceable flow test c/w data & graph 10 pt. NIST traceable flow test c/w data & graph 3 pt. NIST traceable pressure test c/w data & graph 10 pt. NIST traceable pressure test c/w data & graph Operating manual, reissue HT series tester complete rebuild (1 year warranty) DHT series tester complete rebuild (1 year warranty) (rebuilds include turbine assembly, load valve, pressure gauge, PCB & calibration) Repairs quoted on a time & material basis We also offer complete calibration and repair services for all products with traceable flow & pressure facilities Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 9

10 Bidirectional capability Accuracy +/- 1% FSD Repeatability +/- 0.5% Flow & temperature output High Tensile aluminum body, steel internals POSITIVE DISPLACEMENT AND TURBINE FLOW METERS Self energized magnetic pickup compatible with Webster equipment Powered transducer option Subplate mounting version Supplied with 10 point curve POSITIVE DISPLACEMENT FLOW METERS Pressure rating 6,000 psi on units to 100 gpm Pressure rating 5,000 psi on units above 100 gpm Pressure rating 7,000 psi on LT500R-HP Model No. Flow Range (gpm) Ports LT /16" JIC Male Flare LT /16" JIC Male Flare LT /16" JIC Male Flare Available with JIC or BSP ports Precision gear type flow meter for low flow monitoring. Designed for use with many hydraulic fluids with filtration to 15 micron minimum. Includes temperature output compatible with Webster test equipment. Use cable pt# FT LT SERIES TURBINE FLOW METERS Model No. Flow Range (gpm) Ports LT #12 SAE ORB LT #12 SAE ORB LT #16 SAE ORB LT #16 SAE ORB LT " SAE 4 Bolt Flange LT " SAE 4 Bolt Flange LT " SAE 4 Bolt Flange Available with SAE or BSP ports Standard grade flow meter used in a wide variety of hydraulic monitoring applications. Suitable for hydraulic oils, glycol and water-oil emulsions. 1/8" sensor port standard. Includes temperature output compatible with Webster test equipment. Use cable pt# FT LT-R SERIES TURBINE FLOW METER WITH LOAD VALVE Model No. Flow Range (gpm) Ports LT250-R #12 SAE ORB LT400-R #12 SAE ORB LT500-R-HP #24 SAE ORB LT750-R " SAE 4 Bolt Flange LT760-R " SAE 4 Bolt Flange Available with SAE or BSP ports -R suffix denotes flow meter with built-in bidirectional load valve and exclusive 'INTERPASS' technology. Compatible with portable testers, data acquisition units or panel mounted flow readouts. Supplied with 3 x 1/ 4" sensor ports, one is shuttle valve. Includes temperature output compatible with Webster test equipment. Use cable pt# FT Nominal LT400 series flow curve Frequency Output Pulses Per Gallon GPM Inlet/Outlet Flow Conditioner TURBINE FLOW METER Turbine Flow / Temp Transducer Flow Conditioner Inlet/Outlet pg. 10 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

11 FLOW METERS Model No. Flow Range (gpm) LT5-SP* LT10-SP* LT20-SP* LT50-SP** LT125-SP** LT250-SP** LT400-SP** * positive displacement type flowmeter ** turbine type flowmeter SUB PLATE MOUNT FLOW METERS -SP suffix denotes flow meter designed for sub-plate mounting. Use with portable testers or panel mounted flow readouts. LT50-SP and larger size flow meters supplied with 1 x 1/4" sensor port. Includes temperature output compatible with Webster test equipment. Use cable pt# FT COMPACT TURBINE FLOW METERS Model No. Flow Range (gpm) Ports LTE #12 SAE ORB LTE #12 SAE ORB LTE #16 SAE ORB LTE #16 SAE ORB Available with SAE or BSP ports UNIDIRECTIONAL TURBINE FLOW METERS E denotes flow meter designed for compact installation. Unique flow conditioning permits use of elbows on inlet and outlet ports. Supplied with 2 x 1/4" sensor ports. Includes temperature output compatible with Webster test equipment. Use cable pt# FT FLOWMETERS, SENSORS & READOUTS Model No. Flow Range (gpm) LTU Accurate measurement in one direction. Zinc plated steel body. 2" #32, 4-bolt SAE Code 62 flange ports. No temperature output CABLES / OPTIONS / ACCESSORIES Model No. Description FT7566 -PT powered transducer option extends low end range of turbine flow meter. Signal output: +5 V square wave, excitation voltage: 5 VDC. (12 VDC available). To order add PT extension to model #, eg; LT50-PT FT Cable Flow & Temperature, 20 foot long, PVC jacket rated at 140 o F, Use to connect LT series flow meter to portable testers / data loggers. FT994 5 PIN DIN Style connector, snap lock for standard LT FT PIN DIN Style connector, screw lock for powered transducer option MP00209 Teflon jacket cable for Skydrol applications, rated at 190 o F, wired as FT MP00080 EPR seal (static) for Skydrol applications, installed in flow transducer Standard LT series transducer pinout PIN # 1 FLOW SIGNAL PIN # 2 FLOW COMMON PIN # 3 TEMP PIN # 4 TEMP COMMON PIN # 5 Shield LT series flow meter pin-out. Use electrical connector part # FT994 (MS style connector available, consult sales office) NOTE: Nominal resistance between pins 1&2; 4.5 KW +/- 10%. Nominal resistance between pins 3&4; 70 Deg F. Ohms Resistance vs. Temperature LT flow meter thermistor nominal 30K 70 Deg. F De g. F Thermistor characteristics LT series flow meter connector pins 3&4 Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 11

12 PRESSURE TRANSDUCERS LPT SERIES PRESSURE TRANSDUCERS Stainless steel wetted parts Chemical vapor deposition polysilicon strain gage 1/4" NPT Male Thread Over Pressure: 2 x rated 5000 PSI & below 1.5 x rated 6000 & 7500 PSI ranges Operating temperature -40 to 250 o F Output signals: 0-10V, mv & 4-20 ma 30 mw power usage (mv model) 0.5 ms response (mv model) Static error band +/- 0.25% FSD Life cycle; 100 million cycles Ordering Code: Select full scale pressure, port male thread and signal output from table at left. i.e.: LPT6000-P-N-MV is a 6000 psi transducer with 1/4" NPT male connection and 100 millivolt output, compatible with Webster equipment. Use cable part # FT Use millivolt (mv) output with Webster Instruments pressure reaouts: DP110 Panel Mount Digital Readout; pg. 15 MC100 Portable Data Logger; pg. 16 PC100 Data Acquisition system; pg. 17 DM100 Portable Multifunction Readout; pg. 14 MODEL LPT ORDERING TABLE FOR LPT SERIES TRANSDUCER SELECT MODEL, RANGE, PRESSURE UNITS, THREAD & OUTPUT RATED PRESSURE PSI (order code) PRESSURE UNITS 0-15* 0-600* P = PSI B = BAR MALE THREAD N = 1/4" NPT S = #4 SAE B = 1/4" BSP 0-100* * * 0-300* * OUTPUT **MV = 100 MV MA = 4-20 MA V = 0-10 V * STOCK RANGES WITH MV OUTPUT & 1/4" NPT MALE THREADS ** USE MV MODEL FOR WEBSTER INSTRUMENTS READOUTS & PORTABLE EQUIPMENT LPG SERIES HEAVY DUTY PRESSURE TRANSDUCERS Stainless steel wetted parts Polysilicon strain gage 1/4" NPT male thread Over Pressure: 3 x rated or psi whichever is less Operating temperature -40 to 250 o F Ordering Code: Select full scale pressure and signal output from table at right. i.e.: LPG7K5-N-MV is a 7500 PSI transducer with 1/4" NPT male connection and 100 millivolt output. Use cable pt# MP Use millivolt (mv) output with Webster Instruments pressure readouts: DP110 Panel Mount Digital Readout; pg. 14 MC100 Portable Data Logger; pg. 17 PC100 Data Acquisition system; pg. 19 DM100 Portable Multifunction Readout; pg. 15 Output signals: 0-10V, mv & 4-20 ma 50 mw power usage (mv model) Less than 5 ms response (mv model) Static error band +/- 0.20% FSD Life cycle; 100 million cycles ORDERING TABLE FOR LPG SERIES TRANSDUCER SELECT MODEL (LPG), RANGE (10K), THREAD (N), & OUTPUT (MV) LPG10K-N-MV = PSI TRANSDUCER WITH 1/4" NPT THREADS & MV OUTPUT MODEL LPG RATED PRESSURE (PSI) MALE THREAD 0-100* (K1) * (7K5) N = 1/4" NPT 0-600* (K6) * (10K) S = #4 SAE OUTPUT **MV = 100 MV MA = 4-20 MA (3K) (15K) V = 0-10 V (5K) * (20K) b * (6K) * STOCK RANGES WITH MV OUTPUT & 1/4" NPT MALE THREADS ** USE MV MODEL FOR WEBSTER INSTRUMENTS READOUTS & PORTABLE EQUIPMENT b CONSULT SALES OFFICE FOR RANGES FROM TO PSI Application Note When selecting a pressure transducer and associated display equipment for test and diagnostic work, be sure to consider response time. It is common to have pressure spikes considerably higher than the relief valve setting. These spikes typically last less than 5 milliseconds but over a long period of time can have a detrimental effect on components and system performance. Many pressure transducers do not respond quickly enough to reflect these spikes, and most display equipment is not capable of capturing a signal faster than 200 milliseconds. Webster Instruments' LPT and LPG series transducers are fast as well as accurate. Used in conjunction with our MC100 or PC100 display equipment, 2000 Hz. spikes can be captured and displayed or printed in graph form on a PC or laptop. See what you've been missing?! Pressure spike captured with LPT transducer & MC100 pg. 12 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

13 TEMPERATURE SENSORS TP201 Temperature Sensor Precision thermistor bead for accurate temperature readings from 50 to 250 o F at 6000 PSI. Nickel plated probe with 1/4" NPT male threads installs directly into high pressure lines for fast response. Use with MC100, PC100, DT120 and all portable testers. Use cable part# FT /4" NPT male fitting Nickel plated steel housing 5 Pin DIN connection PT Temperature Sensor Low pressure temperature sensor, 6" SST probe with 1/2" NPT fitting for tank mounting. 50 to 300 o F at 300 PSI. Use with MC100, PC100, DT120 and all portable testers. Overall length 6" insertion length 4.5" SST wetted parts 1/2" NPT connection TP100 Temperature Sensor Integrated IC sensor for accurate temperature readings from 50 to 250 o F. Nickel plated probe with 1/4" NPT male threads installs directly into high pressure lines for fast response. Use with DM100 readout. Use cable part # FT5502 Resistance vs. Temperature TP201 / PT1-100 thermistor nominal 30K 70 Deg. F /4" NPT male fitting Nickel plated steel housing 5 Pin DIN connection 10 VDC Excitation 100 ua output Ohms Deg. F SPEED SENSORS MT1A MAGNETIC SPEED PICKUP For accurate rotational speed - target sensing. Range: ,000 RPM (1PPR) 3.0" L x 3/8" NPS thread Two locking nuts Monitor shaft key or Keyway. Can be used to sense gear teeth for improved performance below 300 RPM. Self energized magnetic pickup Mounting bracket not included Use cable part # FT Use with DS120, LM100, DM100 & portable test equipment. MP00022 / 54ZT Powered Speed Pickup Accurate - no minimum speed target sensing. Range RPM Power 5 to 18 VDC Current sink output 1.25" long x Dia. Threaded with locknuts Air gap 0.005" to 0.030" 10 foot cable included Mounting bracket not included Use with DS120 readout TH2 PHOTOTACH KIT Light reflected off reflective tape on rotating member generates pulse for speed indication Comprises: Phototachometer head, 20 ft. connecting cable & 2 x 'D' cell batteries Phototach Head 20' cable Magnetic base & flex arm BA10 MAGNETIC BASE AND FLEX ARM Rugged flexible steel flex arm and high strength magnetic base allow the TH2 sensor head to be mounted d quickly & easily MT1A or 54ZT Pickup LOCKNUTS TYPICAL APPLICATIONS TARGET (key, keyway or bolt) SHAFT Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 13

14 DIGITAL PANEL MOUNT READOUTS DF120 Flow and DP110 Pressure Readouts Complete test systems include readout, sensor and connecting cable Standard Features: Large LED Readout DF120 with autoranging decimal point Microprocessor linearization produces accuracy of +/ - 1% of reading Compact panel mounting Flow, pressure, temperature or speed inputs Factory calibrated with certificates of conformity. NIST traceability available Analog output options Hi / Lo alarm option Rugged steel case Integral mounting clips speed installation CE approval 110 / 230 VAC or 12 / 24 VDC powered * Digital Flow Readouts & Test Systems See pages for sensors DF120 4 Digit Linearized Flow Readout, 110 VAC powered. Use with any LT series flow meter. Order DF120, LT series flowmeter and FT connecting cable for a complete factory calibrated test system ORDERING EXAMPLE Complete Flow Test System: DF120-LT50 includes DF120 readout, LT50 turbine ( GPM) flowmeter, FT connecting cable - 20 foot long & factory calibration. DF120 Dimensions: 7.16" x 3.78" x 1.85" (6.7" depth behind panel) DF120 Panel Cutout: 3.62" x 1.77 (+0.04" / -0.0") Digital Pressure Readouts & Test Systems See page 12 for sensors DP /2 Digit Pressure Readout, 110 VAC powered. Use with LPT or LPG series pressure transducers Order DP110, LPT or LPG series pressure transducer & FT connecting cable for a complete factory calibrated test system. ORDERING EXAMPLE Complete Pressure Test System: DP110-LPT6000 Includes DP110 readout, LPT6000-P-N-MV transducer (6000 PSI), FT foot connecting cable & factory calibration. DP110 Dimensions: 7.16" x 3.78" x 1.85" (6.7" depth behind panel) DP120 Panel Cutout: 3.62" x 1.77 (+0.04" / -0.0") Linearized Digital Flow Test Systems, 1% of Indicated Reading Factory calibrated. Includes DF120 readout, LT series flowmeter & 20 foot cable MODEL No. FLOW RANGE (GPM) PRESSURE (PSI) Digital Pressure Test Systems, 0.5% of Full Scale Factory calibrated. Includes DP110 readout, LPT series transducer & 20 foot cable MODEL No. PRESSURE (PSI) PORT DF120-LT DP110-LPT DF120-LT DF120-LT DF120-LT DF120-LT DP110-LPT DP110-LPT DP110-LPT /4" NPT MALE (#4 SAE OPTIONAL) DF120-LT DP110-LPT DF120-LT DF120-LT DF120-LT DF120-LT DP110-LPG10K DP110-LPG20K Other ranges from vacuum to 150,000 PSI are available, consult sales office a DF120-LTU a+/-1% Full Scale pg. 14 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

15 DIGITAL PANEL MOUNT READOUTS DT120 Temperature and DS120 Speed Readouts Complete test systems include readout, sensor and connecting cable Standard Features: Large LED Readout DF120 with autoranging decimal point Microprocessor linearization produces accuracy of +/- 1% of reading Compact panel mounting Flow, pressure, temperature or speed inputs Factory calibrated with certificates of conformity. NIST traceability available Analog output options Hi / Lo alarm option Rugged steel case Integral mounting clips speed installation CE approval 110 / 230 VAC or 12 / 24 VDC powered * DT120 READOUT DT120 Digital Temperature Readout & Test System TEMPERATURE PROBE, SEE PAGE 13 DT /2 Digit Temperature Readout, 110 VAC powered. Use with TP201 or PT temperature probes Order DT120, TP201 or PT temperature probe & FT connecting cable for a complete factory calibrated test system. ORDERING EXAMPLE Complete Speed Test System: DT120-TP201 Includes DT120 readout, TP201 ( o F probe), FT connecting cable - 20 foot long & factory calibration. DT120 Dimensions: 7.16" x 3.78" x 1.85" (6.7" depth behind panel) DT120 Panel Cutout: 3.62" x 1.77 (+0.04" / -0.0") DS120 Digital Speed Readout & Test System SPEED PICKUP SEE PAGE 13 DS120 READOUT DS /2 Digit Speed Readout, 110 VAC powered. Use with MT1A or 54ZT speed pickups. Order DS120, MT1A or 54ZT series speed pickup & FT connecting cable for a complete factory calibrated test system. ORDERING EXAMPLE Complete Speed Test System: DS120-MT1A Includes DS120 readout, MT1A speed pickup, FT connecting cable - 20 foot long & factory calibration. DS120 Dimensions: 7.16" x 3.78" x 1.85" (6.7" depth behind panel) DS120 Panel Cutout: 3.62" x 1.77 (+0.04" / -0.0") TYPICAL APPLICATIONS MT1A or 54ZT Pickup LOCK- NUTS TARGET (key, keyway or bolt) SHAFT Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 15

16 OPTIONS & ACCESSORIES FOR DIGITAL PANEL MOUNT READOUTS Options for DF120, DP110, DT120 & DS120 digital panel meters *12 Volt DC Power (not available on DP110) *24 Volt DC Power (not available on DP110) 4-20 ma proportional output (suffix MA to readout model #; e.g. DF120-mA) 0-10 VDC proportional output (suffix 10V to readout model #; e.g. DP110-10V) Dual Hi-Lo Alarms, 5 amp contact (suffix CL to readout model #; e.g. DP110-CL) SIGNAL CONDITIONING / FLOW SWITCH UNITS FVC-3, 110 VAC powered, used with three LT series flow meters. Simultaneously operate 3 readouts and supply three analog outputs READOUTS COMPUTER RA2, single channel pulse rate to analog converter, 110 VAC powered, used with LT flow meters to convert flow signal to 4-20 ma or 0-10 VDC output. Interface with chart recorders or other instruments requiring analog inputs. RS1, single channel adjustable flow switch, 110 VAC powered, used with LT flow meters to actuate dual form C (SPDT) contacts at preset flow. Rated 6 28 VDC WARNING LIGHTS / ALARMS LT SERIES FLOWMETERS CHART RECORDER LT SERIES FLOWMETER RA2 CONVERTER CHART RECORDER LT SERIES FLOWMETER RS2 SPEED SWITCH SOLENOID CONTROL Model No. Description FVC-3/Vdc 0 to 10 Vdc proportional analog output FVC-3/mA 4 to 20 ma proportional analog output RS1 Flow Switch, adjustable, 110 VAC powered RA2 Flow rate to Proportional Analog Output (0-10 VDC, 4-20 ma, 0-1 ma) (response time > 50 msec) IFMA Flow rate to Proportional Analog Output (0-10 VDC, 4-20 ma, 0-1 ma) (response time < 50 msec) ASTC In-line amplifier, boosts low flow signals Recommended for use with LT5 / LT10 / LT20 / LT50 CABLES FOR USE WITH REMOTE SENSORS Prewired cables for connecting sensors to the appropriate readout or portable hydraulic tester. All cables 20 ft. long and include connectors to match sensors and readouts. PVC coated rated at 140 o F ambient. Part No. Feet Connects from Connects to FT LT Flow, TP201 Probe MC100/PC100 HT/DHT Remote Input FT LPT Pressure Sensors DM100/DP111/MC100/PC100 FT LT Flow Meter/MT1A DF120 / DS120 FT TP201 Temp. Sensor DT120 Readout FT FVC-3 signal converter Output device FT Readout Strip Chart Recorder FT PT option flowmeter Readouts MP LPG pressure transducer DM100/MC100/DP110/PC100 Cables available in other lengths. Consult sales office pg. 16 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

17 PORTABLE & PANEL MOUNT READOUTS DPM200 PORTABLE PRESSURE REFERENCE METER Digital Pressure Readout Displays two pressures, two peak pressures and pressure differential Transducers built-in Rugged metal case Linearization gives excellent accuracy to +/- 0.25% FSD Battery powered Carry case, 2 6ft. hoses and 2 quick connect fittings included Portable, weighs 8 lbs. Push-button selection of pressure units; PSI, BAR, Kg/ cm 2 MPS Printer output port for optional printer Model No. Description DPM200 2 input, pressure 1 and pressure 2 2 peak pressures & pressure differential with printer output port, 2 hoses and 2 test points ACCESSORIES Portable Printer 24/40 Column battery powered printer & cable Carry Case 18" x 20" x 9" injection molded case DM100 PANEL MOUNT / PORTABLE DIGITAL READOUT LCD Display: 3-1/2 digit 2 Flow, 1 temperature and 1 pressure input Accuracy 1% FSD Stores peak pressure Model No. DM100-1 DM100-2 DM100-3 DM100-4 DM100-5 Function Pressure and Peak Pressure 2 flow inputs 2 flow inputs, temperature 2 flow inputs, pressure, peak pressure, temperature As DM100-4 but with simultaneous analog output from 1 flow, pressure, temperature, peak pressure Analog output standard Independent calibration on each input channel Dual power supply, 110 VAC & integral rechargeable batteries FT5511 Panel Mount Kit Sensors for DM100: see pages for flow, pressure temperature and speed sensors, see page 16 for cables. Use TP100 temperature sensor. LM100 PANEL MOUNT ANALOG READOUT Analog Readout, 4" Mirror Band Scale 110 VAC / 230 VAC powered Accuracy 2% FSD Hi/Lo scale on 1 and 2 input model Up to 4 input channels Independent calibration on each input channel Suitable for flow or rpm inputs Model No. LM100-1 LM100-2 LM100-3 LM100-4 Function 1 input, high/low flow scales 2 input, high/low flow scales 3 input, single scale each input 4 input, single scale each input See pages for compatible flow meters, see page 16 for cables Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 17

18 MC100-5 PORTABLE READOUT AND DATA LOGGER Standard Features: Portable & Rugged Simultaneous digital display of 2 flows, 2 pressures, 2 temp. and 2 rpm. High contrast LCD display Peak pressure, pressure differential and horse power display Built-in graphics printer User friendly menu system RS232 port, user configured Prints to dot matrix printer via serial port Direct On-Line data transfer to PC or laptop with WEBCOMM software Standard memory stores readings, up to 9999 tests Extended memory stores readings, up to 9999 tests Built-in battery charger Low battery indicator Selectable US / Metric Units Model No. MC100-5, (FT7287-2) MC100-5, (FT ) MC100-5, (FT ) MC100-5, (FT ) Options & Accessories Description Standard memory for readings, Ver. 5.0, 8 Configurable inputs & built-in printer Extended memory for readings, Ver 5.0, 8 Configurable inputs & built-in printer As FT but without printer Printer half stores cables and pressure transducers As FT but without printer Printer half stores cables and pressure transducers Model # Description FT6685 Cable, 20 ft. for flow and temperature FT7081 Cable, 20 ft. for pressure transducer FT7083 Cable with 25/9 pin adapter, 10 ft. RS232 port to PC comm port WEBCOMM Ver 3.5 Software for real time data transfer and graph plotting FT7390 Spares kit, printer paper, ribbon, fuses (incl w/ MC100) incl. w/ MC100 Power cable for built-in battery charger incl. w/ MC100 Printer cable, 6 in. RS232 to MP100 printer port Ver 5.0 Upgrade Includes MC100 modification, new WEBCOMM software Ver 3.5, user manual and FT7083 RS232 cable with 25/9 pin adapter. Carry case Rugged, structural resin case, o-ring seal airtight to 30 feet under water, purge valve, 2" hard rubber wheels, fold down handles and adjustable interior dividers. Dimensions: Inside; 29"L x 18"W x 10.5"H. Outside; 31.5"L x 20.75"W x 11.5"H, shipping wt. 17 lbs. Rug ugged - Accurate - Ver ersa satile Users say... ' Unequaled in the field ' ' An excellent piece of equipment ' 'The one piece of test equipment I wouldn't be without ' Complete Hydr draulic Diagnostics pg. 18 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

19 WEBCOMM SOFTWARE Ver. 3.5 Supports On-Line data logging from MC100 to PC or Laptop User friendly menu system Transfer one test at a time or all tests from MC100 via RS232 View test data on screen in tabular or graph form Automatic graph generation Transfer test titles to MC o F D P Hp 3555 PSI On-Line Data Transfer to PC or Laptop WEBCOMM SOFTWARE 53.6 GPM PEAK PSI 1800 RPM Supports many types of printers, plotters and deskjets Print data to dot matrix printer via serial port Save test data to hard disc or in Lotus 123 format User defined test information downloads from PC to MC100 - REAL TIME GRAPHS - Transf ansfer data ta from MC100 to laptop or PC for on-screen graphs Transfer tests to PC in real time or store in MC100 battery backed memory for transfer at a later date. Generate graphs - on screen as easily as three keystrokes. Then print to color printer. Software provides quick access to test data stored on PC. Easy conversion to popular spreadsheet formats. Control over axis scaling, which inputs are graphed, plot marks and grids. Support for a variety of printers. Fully Compatible Sensors for the MC100 See pages for flow, pressure, temperature and speed sensors which are fully compatible with the MC100 portable data logger. LT, LTE or LT-SP Series Flow Meters. LPT / LPG Series Pressure Transducers TH1A Phototachometer or MT1A Magnetic Pickup. Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 19

20 PC100 HYDRAULIC DATA ACQUISITION SYSTEM Computer Mounted Cards Installs in standard or Industrial PC Signal Conditioning Rack F E A T U R E S INSTALLS easily in standard PC USER FRIENDLY software & pull down menus MEASURE & DISPLAY flow, pressure, temperature, RPM or other digital & analog inputs ACCURACY Linearized flow readings +/- 1% of indicated reading, pressure readings to within 0.5% ENGINEERING units selectable by user VIRTUAL CHANNELS allow math operations on input values LARGE clear easy to read display with either 1" or 0.25" high characters. DISPLAY 28 inputs and virtual channels on screen simultaneously HANDS FREE OPERATION foot switches allow tests to be logged without keyboard DATALOG 40,000 readings in unlimited tests (limited by PC hard drive) GRAPH PRINTING with auto or manual scaling, color control and zoom RECORDING TIME 0.5 ms per reading in Profile Log CUSTOMIZED test titles can be configured to individual needs and include date, job number, operator, test name, serial #, comments and more. O V E R V I E W The PC100 PC Based Hydraulic Data Recording Test System provides the complete solution for production and development testing of flow, pressure, temperature and speed on fluid systems. This advanced system provides complete flexibility for different sensors, data logging, test file layout and screen layouts tailored to meet individual needs. The system is very easy to use, each function and test setup is selected by using the on screen pull down menu system. Up to 40,000 readings in each test are stored and made available for later analysis using popular spreadsheet programs or printing flow and pressure curves with the utilities provided. Fully compatible with all Webster sensors, signal conditioning is provided for easy setup and flexibility. S O F T W A R E DOS based software with easy to use pull down menu system provides control over files, screen layout, system configuration, printers, graph printing, data logging and data storage. Superpanel mode displays 8 of up to 28 inputs in large digital or bar graph form. Normal mode displays up to 28 readings in user defined screen layout. Virtual channels allow calculations to be performed and displayed such as torque or HP. pg. 20 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

21 PC100 HYDRAULIC DATA ACQUISITION SYSTEM SPECIFICATION COMPUTER Minimum Requirements IBM AT 386, 40 MHz., 20 Mb Hard Drive DOS 3.2 or Higher, Floppy Disc: 3.5" 1 Mb RAM, ISA BUS w/ 2 open slots, Microsoft Mouse or compatible, 1 x Parallel printer port, VGA Color monitor PRINTER REQUIREMENTS: IBM Compatible or EPSON FX series printer with IBM extended character set, Inkjet printers and HP plotters COMPUTER MOUNTED CARDS DIGITAL CARDS Standard IBM ISA BUS 8 bit slot 16 Bit input pre-scaler, 32 bit period counter, Clock: 10 MHz. 5 MHz. Max input frequency. ANALOG CARDS IBM ISA 8 bit / 16 bit slot IRQ selected via links, 1 open IRQ required (2-5) 12 bit A/D, single channel 100 KHz. Max. 16 channel multiplexor, IRQ controller Connection via 37 way 'D' style connector SIGNAL CONDITIONING CARDS 3 CHANNEL FLOW & TEMPERATURE CARD Single Euro Card 100 x 160 mm, 3 Unit height 9 HP width front panel. Input connections: 3-Pin DIN connectors 8 CHANNEL PRESSURE CARD Single Euro Card 100 x 160 mm. Independent variable gain instrumentation amplifiers. Nominal input sensitivity 100 mv. 10/5 V excitation voltage available. Input connections: 5-Pin DIN MODULAR RACK HOUSING Cards supplied installed in standard 19" rack format Backpanel and interconnect module fitted as standard. Many different user defined screen layouts can be configured to suit a particular application and recalled from memory at any time. Data capture as fast as 1/2 millisecond can be quickly and easily graphed on screen and printed on a variety of supported color printers. The PC100 system offers flexibility, reliability and sensor compatibility. No complicated setup or programming required makes it easy to use no matter the level of PC experience. Each test can be tagged with 9 information fields including; Title, Customer, PO #, Model #, Serial #, Test Type, Comments... etc STANDARD PC100 SYSTEMS Systems include software, ADC cards, signal conditioning rack, setup, calibration & interconnecting cable System #1 Inputs for 8 x pressure, 6 x Flow & 6 x Temperature System #2 Inputs for 8 x pressure, 3 x Flow & 3 x Temperature System #3 Inputs for 8 x pressure, 0 x Flow & 0 x Temperature Systems can be configured to your specifications with up to 16 analog inputs (pressure & temperature) and 12 digital inputs (flow & speed), inquire about portable packages. See pages for compatible sensors. PC, monitor, sensors, sensor connecting cables & printer not included in standard systems pricing but can be quoted to your specific requirements. Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 21

22 FI SERIES MECHANICAL FLOW METERS Standard Features: "EASY-READ" Flow Dial Accuracy 4% FSD 1/4" NPT Pressure Gauge Port Quality brushed metal finish 6,000 psi ( 0.75" line size ) 5,000 psi (1.5" line size ) Panel mounting holes Dual US / Metric scales Variable orifice flow meter No batteries required Flow switch option Thermometer option Aluminum body. Calibrated for Oil. Ports 1 1/16" - 12 UN #12 SAE O-Ring Model # Flow Range (gpm) Min. Increment FI AS FI ASO FI ASO FI ASO FI ASO Aluminum body. Calibrated for Oil. Ports 3/4" NPSF Model # Flow Range (gpm) Min. Increment FI ANO FI ANO FI ANO FI ANO FI ANO Bronze body. Calibrated for Oil and Water. Ports 3/4" NPSF Model # Flow Range (gpm) Min. Increment FI BNW FI BNW FI BNW Bronze body. Calibrated for Oil. Ports 3/4" NPSF Model # Flow Range (gpm) Min. Increment FI BNO Aluminum body. Calibrated for Oil. Ports 1 7/8" - 12 UN #24 SAE O-Ring Model # Flow Range (gpm) Min. Increment FI ASO FI ASO FI ASO Bronze body. Calibrated for Oil. Ports 1 7/8" - 12 UN #24 SAE O-Ring Model # Flow Range (gpm) Min. Increment FI BSO FI BSO FI BSO See page 22 for option & accessories. Consult Sales Office for Reverse Flow Capability FI Series 'MecMeter' 'MECMETER' Flow Meters Are Tough. We jacked the outriggers of a utility truck on one to prove it! Add a pressure gauge for a low cost test kit Rug ugged, Durable & Low Cost pg. 22 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

23 OPTIONS & ACCESSORIES for FI Flow Meters Option Description Flow Switch Single pole, 2 position reed switch for alarms etc. Set point is field adjustable. When ordering add "S" to code. Example: FI ASOS Thermometer Alcohol filled thermometer with dual temperature scale marked in o F and o C, range o F. When ordering add "T" to code. Example: FI ASOT HV100 LOADING VALVE, 30 gpm Use with FI750 series flowmeters to create low cost test kit "INTERPASS " Rupture Disc Protection, bypasses over pressure oil internally - no external oil loss. Bi-Directional 6,000 psi Three stage precision metering 1/4" NPT Pressure Gauge Port 50 gpm max flow intermittent HV400 LOADING VALVE, 100 gpm Use with FI1500 series flowmeters to create low cost test kit "INTERPASS " Rupture Disc Protection, bypasses over pressure oil internally - no external oil loss. Pressure Gauge Port with shuttle valve Bidirectional 6,000 psi Pressure balanced 100 gpm flow 1-5/16"-12 #16 SAE Inlet / Outlet FIK SERIES LOW COST HYDRAULIC TEST KITS "EASY-READ" Flow Dial Flow accuracy 4% FSD Rugged steel case Includes Thermometer No batteries needed HV100 Precision Load Valve 6,000 psi liquid filled gauge 'INTERPASS' Rupture Disc Protection Portable, weighs only 11 lbs Simplifies hydraulic system setup Available in 5 flow ranges Calibrated for 28 cts Oil (150 SUS). Connections 1 1/16" - 12 UN #12 JIC Male Flare, others available. Consult sales office regarding reverse flow capability Model # Flow Range (gpm) Min. Increment FIK15-ASOT FIK30-ASOT FIK60-ASOT FIK120-ASOT FIK180-ASOT TYPICAL TEST INSTALLATION Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 23

24 PRESSURE GAUGES LIQUID FILLED (Glycerine) and DRY Pressure Gauges SPG25 Series 2-1/2" Diameter Filled Gauge DPG25 Series 2-1/2" Diameter Dry Gauge Order Code: SPG25 - **** - * - 1/4" NPT Coding Example: SPG25-4K-S-1/4" NPT is model # for filled gauge, 4000 psi, stem mount 1/4" NPT Model Pressure PSI Order Style Adder Code Filled = S 30" Hg ** V Dry = D 30" Hg / 30 psi V/P (Stem) S $ ** 30 (Panel Clamp) PC $ ** 160 (Center) C $ ** 300 (Panel Flange)PF $ ** K 1500 ** 1K K 3000 ** 3K K 5000 ** 5K 6000 ** 6K ** 10K K ** Stock Sizes for Filled Gauges with 1/4" NPT Stem Mount PRESSURE TEST KITS Model No. PT100-4 Description 4 Gauge Kit with various adaptors. All housed in rugged steel case. Detachable lid serves as convenient gauge panel. PT Gauge Kit with various adaptors. All housed in rugged steel case. Detachable lid serves as convenient gauge panel. PT Gauge Kit with various adaptors. All housed in Tough Plastic Case. Separate Gauges. Test kits can be assembled to your specifications, Please consult sales office pg. 24 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

25 PRESSURE TEST POINTS, HOSES AND ADAPTORS Pressure Test Points (With protective dust cap, connect under pressure to 6000 psi) Model No. Description ( thread 'G' ) Mating hose PT /4" NPT connects under PT /8" NPT pressure to PT /16" UNF test point PT2502-9/16 9/16" UNF PT M16 X 1.5 PT M14 X 1.5 PT M12 X 1.5 Protective Cap PT M10 X 1 PT M8 X 1 PT /4" BSPP PT /4" BSPT PT /8" BSPP PT /8" BSPT Test Point M16x2 female M16x2 male Thread 'G' Pressure Gauge Connectors (Bulkhead; connects PH2503 hose to pressure gauge) Model No. Description GA2504-1A Adaptor, 1/4" NPT female to M16x2 male GA Adaptor, 1/4" BSP female to M16x2 male Pressure Gauge Connectors (Direct; connects pressure gauge directly to PT2502 test point) Model No. Description GD2504-1A Adaptor, 1/4" NPT female to M16x2 female GD Adaptor, 1/4" BSP female to M16x2 female 1/4" NPT or BSP female connects to gauge M16x2 Male connects to hose 1/4" NPT or BSP female connects to gauge High Pressure Micro-Bore Hose, 6,000 psi Model No. Length 'L' PH foot PH foot PH / 2 foot PH foot PH foot PH2503-** Other lengths available M16 'L' M16x2 female connects to PT2502 test points M16 Hose Union (M16x2 Male-Male; connects two PH2503 hoses together) Model No. Description PA2505 M16x2 Male to M16x2 Male M16 x 2 M16 x 2 connects two PH2503 hoses together Adaptor Fittings (1/8" NPT female x Thread 'G') Model No. Description PA2475-7A G = 7/8" JIC Male Flare PA2475-6A G = 3/4" JIC Male Flare PA2475-5A G = 9/16" JIC Male Flare PA2475-4A G = M18 x 1.5 PA2475-3A G = 3/4" BSPP PA2475-2A G = 1/2" BSPP PA2475-1A G = 3/8" BSPP 1/8" NPT THREAD 'G' Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 25

26 QUADRIGAUGE PRESSURE GAUGE Standard Features: Four gauge functions vacuum, low, medium and high pressure Cut-out valve prevents excess pressure on low range gauges 1/8" NPT male hose connection Reads in psi, kg/cm 2, inches Hg and cms Hg. Compatible with mineral base hydraulic fluids Includes bleed screw Dust and moisture resistant case Model Number Gauge Type Hose Length (inches) Vacuum ("Hg) Low psi Medium psi High psi Dry * * FILLED** * DENOTES STOCK MODEL, ** DENOTES GLYCERINE FILLED GAUGE THERMOMETERS Non-Contact Infared Thermometer quicktemp Features: Non-Contact Temperature o F / o C Selectable Switch 0 to 600 o F (-18 to 315 o C) Pocket Size Portability One Second Response Continuous Reading Six-Second Temperature Hold Laser-Sighting Available CE Optional Bi-Metal Thermometers Industrial design for fluid medium which does not corrode 304 stainless steel. STANDARD FEATURES Sizes 3" (76.2 mm) Model BT530 5" (127 mm) Model BT550 Accuracy: 1.0% Full Scale Value Measuring Element: Bi-Metal Helix Stem:304 SST, 4" length, 0.25" diameter Thermowell: Part # MP00200, 6" overall Case: 304 SST, Hermetically Sealed Connection: 1/2" NPT Center Back Mount Dial: White aluminum with black lettering Pointer: Black aluminum Dual Scale: Fahrenheit / Celsius Window Gasket: Neoprene Window: Flat window glass Over Range Temporary over or under range of 50% Max Pressure with Thermowell 360 PSI MODEL BT530 Dial Face: 3", Range: o F ( o C) MODEL BT550 Dial Face: 5", Range: o F ( o C) Connection: 1/2" NPT All angle adjustable Model QT1 QTL1 (QTL1 with laser sighting) Carry Case MODEL BT530S Dial Face: 3", Range: o F (single scale) MODEL BT550S Dial Face: 5", Range: o F ( o C) pg. 26 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98

27 A INDEX ACCESSORIES: DHC, DHCR, HC & HCR SERIES TESTERS...8 ADAPTORS...25 B Bi-Metal Thermometers...26 C CABLES...11, 16 Calibration and repair services...9 COMPACT TURBINE FLOW METERS...11 D DATA ACQUISITION...21 DHC SERIES...7 DHCR SERIES...7 DHT SERIES...5 DIFFERENTIAL PRESSURE METER...17 DIGITAL PANEL MOUNT READOUTS...14 DIGITAL READOUTS...17 DIGITAL READOUTS, PANEL MOUNTED...14, 15 DPM200 DIFFERENTIAL PRESSURE METER...17 F FI SERIES MECHANCIAL FLOWMETERS...22 FIK SERIES...23 FIK SERIES LOW COST HYDRAULIC TEST KITS...23 FLOW METER WITH LOAD VALVE...10 FLOW METERS...10, 11 FLOW SWITCH UNITS...16 G GENERAL INFORMATION...3 H HC SERIES...6 HC SERIES PORTABLE HYDRAULIC TESTERS...6 HCR SERIES...6 HCR SERIES PORTABLE HYDRAULIC TESTERS...6, 7 HOSES...25 HT SERIES...4 HT SERIES PORTABLE HYDRAULIC TESTERS...4 I Infared Thermometer...26 INDEX L LIQUID FILLED PRESSURE GAUGES...24 LM100 PANEL MOUNT ANALOG READOUT...17 LT-R SERIES TURBINE FLOWMETER WITH LOAD VALVE...10 M MC MC100-5 PORTABLE READOUT AND DATA LOGGER...18 MECMETER'...22 MISCELLANEOUS ITEMS FOR PORTABLE TESTERS...9 O OPTIONS for FI Series "MecMeters"...23 P PC PC100 DATA ACQUISITION SYSTEM...20 PORTABLE & PANEL MOUNT READOUTS...17 PORTABLE HYDRAULIC...4 POSITIVE DISPLACEMENT FLOW METERS...10 PRESSURE GAUGES...24 PRESSURE TEST KITS...24 PRESSURE TEST POINTS...25 PRESSURE TRANSDUCERS...12 Q QUADRIGAGE PRESSURE GAUGES...26 QUADRIGAUGE PRESSURE GAUGE...26 quicktemp...26 R REAL TIME GRAPHS...19 S SIGNAL CONDITIONING...16 SIGNAL CONDITIONING / FLOW SWITCH UNITS...16 SPEED SENSORS...13 SUB PLATE MOUNTED FLOW METERS...11 T TEMPERATURE SENSORS...13 THERMOMETERS...26 TURBINE FLOW METER WITH LOAD VALVE...10 TURBINE FLOW METERS...10 TYPICAL APPLICATIONS...28 U UNIDIRECTIONAL TURBINE FLOW METERS...11 W WEBCOMM...19 Effective 1/98 Toll Free Sales & Service (US & Canada) 800-WEBTEST ( ) Prices are FOB Milwaukee, WI - USA within continental North America pg. 27

28 TYPICAL APPLICATIONS HYDRAULIC TESTSTAND INSTRUMENTATION Precise, Accurate, Reliable See page 18 for details DT120-TP201 DIGITAL TEMPERATURE TEST SYSTEM DP110-LPT DIGITAL PRESSURE TEST SYSTEM DS120 - MT1A DIGITAL SPEED TEST SYSTEM MC100 Data Logger Portable display / log / transmit 2 Flow, 2 Pressure 2 x Temperature & 2 x RPM inputs. Store readings, print graphs or On-line data transfer to laptop or P.C. DF120-LT DIGITAL FLOW TEST SYSTEM See page 21 for details See pages for details Factory matched test systems supplied calibrated with certification. No complex calibration or set up procedures. THE SOURCE FOR QUALITY HYDRAULIC TEST EQUIPMENT HYDRAULIC TESTERS Portable, Accurate, Reliable "DHCR" SERIES HYDRAULIC TESTERS Remote flow meters makes installation faster & easier. Monitor 2 flow, 2 pressure & 2 temperatures while operating equipment from the cab or monitor from the ground!! PC100 Data Acquisition System Advanced, easy-to-use system comprises a signal conditioning unit, plug in cards & software. These components combine with your PC to provide a hydraulic data acquisition system which can accept, display, log & graph up to 28 inputs See pages 4-9 for details Compact flowmeter with built-in loading valve weighs under 6 lbs. making installation easier. Remote readout is safe & convenient Complete system analysis from one remote location. Monitor: 2 flow, 2 pressure, 2 temperature & 1 RPM. Compact design makes the flow meter easier to mount in the restricted space of the machine's engine compartment or at the end of the boom. Bidirectional flowmeter features built-in loading valve with the Webster 'INTERPASS ' safety disc protection. Overpressure oil is INTERnally bypassed through the flow meter, not externally where it would pose a danger to both the operator and the environment. pg. 28 Webster Instruments reserve the right to make Improvements or changes to specifications without notice. Prices are FOB Milwaukee, WI - USA within continental North America Effective 1/98