MAGNETIC CORE DRILL A Type

Transcription

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2 MGNETIC CORE RILL Type Brush cap Coolant tank Coolant feed tap Motor switch Magnet switch Crank handle rbor support bracket rbor Magnet Gib adjustor screw nnular cutter (Not included) Pilot pin (Not included) Chuck and adaptor (Not included) *luminum & Nylon housing are available MOTOR See machine nameplate POWER INPUT 1100 W NO / FULL LO min / 350 I. X EPTH OF CUT 35MM x 50MM CPCITY I. X EPTH OF TWIST RILL BIT 13MM x 110MM I. X EPTH OF TPS N MGNETIC HESION 15,000 N ( 3,372 lb-f) N.W kg (30.9 lbs ) 2 STNR CCESSORIES * WRENCH M8 * HEX. KEY M2.5 * HEX. KEY M4 * CHIP GUR KIT * COOLNT TNK KIT * SFETY CHIN * SIE HNLE OPTIONL CCESSORIES * CHUCK PTOR * 13MM CHUCK & KEY

3 2 SPEE MGNETIC CORE RILL Brush cap Coolant tank Coolant feed tap Gear selector Motor switch Magnet switch Crank handle rbor support bracket rbor Magnet nnular cutter (Not included) Pilot pin (Not included) daptor and 16mm chuck (Not included) *luminum & Nylon housing are available MOTOR POWER INPUT SPEE / 230 NO / FULL LO min SPEE / 300 I. X EPTH OF CUT 3 See machine nameplate 110V / 1700W, 220V / 2000W 50mm x 75mm CPCITY I. X EPTH OF TWIST RILL BIT 16mm x 110mm I. X EPTH OF TPS N MGNETIC HESION 32,000N N.W kg (50.38 lbs ) STNR CCESSORIES * WRENCH M8 * HEX. KEY M2.5 * HEX. KEY M4 * CHIP GUR KIT * COOLNT TNK KIT * SFETY CHIN OPTIONL CCESSORIES * CHUCK PTOR * 16MM CHUCK & KEY

4 4 SPEE MGNETIC CORE RILL Brush cap Coolant tank Coolant feed tap Gear selector Crank handle Ejector port Motor switch rbor Reversing switch Magnet switch rbor support bracket Magnet nnular cutter (Not included) Pilot pin (Not included) MT3 Tapping adaptor and Tapping unit (Not included) MT3 Chuck adaptor and Chuck (Not included) MT3 Twist drill bit (Not included) *luminum & Nylon housing are available MOTOR POWER INPUT See machine nameplate 110V / 1700W, 220V / 2000W SPEE 1 200/ NO/FULL LO min SPEE / 150 SPEE / 230 SPEE / 290 I. X EPTH OF CUT 75mm x 50mm CPCITY I. X EPTH OF MT3 TWIST RILL BIT 32mm x 150 mm I. X EPTH OF MT3 CHUCK PTOR WITH TWIST RILL BIT 16mm X110mm I. X EPTH OF TPS 25.4mm x 40mm MGNETIC HESION 32,000 N N.W kg ( lbs) 4 STNR CCESSORIES * WRENCH M8 * HEX. KEY M2.5 * HEX. KEY M4 * CHIP GUR KIT * COOLNT TNK KIT * SFETY CHIN * RIFT OPTIONL CCESSORIES * MT3 CHUCK PTOR * 16MM CHUCK & KEY * MT3 TPPING PTOR * TPPING TTCHMENT

5 GENERL SFETY INSTRUCTIONS WRNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term power tool in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool. 1) WORK RE SFETY a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. o not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c. Keep children and bystanders away while operating a power tool. istractions can cause you to lose control. 2) ELECTRICL SFETY a. Power tool plugs must match the outlet. Never modify the plug in any way. o not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b. void body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c. o not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d. o not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. amaged or entangled cords increase the risk of electric shock. e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f. If operating a power tool in a damp location is unavoidable, use an earth leakage circuit breaker. Use of an earth leakage circuit breaker reduces the risk of electric shock. 3) PERSONL SFETY a. Stay alert, watch what you are doing and use common sense when operating a power tool. o not use a power tool while you are tired or under the influence of drugs, alcohol or medication. moment of inattention while operating power tools may result in serious personal injury. b. Use personal protective equipment. lways wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d. Remove any adjusting key or wrench before turning the power tool on. wrench or a key left attached to a rotating part of the power tool may result in personal injury. e. o not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f. ress properly. o not wear loose clothing or jewelry. Keep your hair, clothing and gloves away 5

6 from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) POWER TOOL USE N CRE a. o not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b. o not use the power tool if the switch does not turn it on and off. ny power tool that cannot be controlled with the switch is dangerous and must be repaired. c. isconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g. Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) SERVICE Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Symbols used in this manual V...volts...amperes Hz...hertz W...watt ~...alternating current n 0..no load speed min -1...revolutions or reciprocation per minute...warning of general danger..class II tool. with electrical earth 6...read these instructions...always wear eye protection...always wear a dust mask....always wear hearing protection...wear safety-approved hard hat do not dispose of electric tools, accessories and packaging together with household waste material

7 Terminology used in this manual 1. Warning: This term means that there is a risk of physical harm or death to the operator or people nearby. 2. Caution: This term means that there is a risk of damage to the machine, cutting tool or other equipment. 3. Note: This terms offers useful information relating to the operation of the machine or its maintenance. LWYS USE SFETY CHIN. The magnet's adhesion depends on the thickness of the work piece. lways ensure that the work piece is a minimum of 12mm (7/16 in.) thick. If it is not, then use a piece of steel plate at least 12mm thick and larger than the magnet below the workpiece to supplement the magnetic adhesion. Metal chips and other debris will seriously hamper magnetic adhesion. lways ensure that the magnet is clean. Other units used on the same receptacle will cause uneven voltage which could lead to the magnet releasing. lways use the tool alone on the receptacle. It is hazardous to use the drill upside-down. o not exceed 90 degrees from horizontal. void the magnet releasing. Ensure that the magnet has properly adhered to the work piece before beginning drilling. void operating annular cutters without coolant fluid. lways check coolant level before operating. void operating annular cutters without coolant fluid. lways check coolant level before operating. o not operate with dull or damaged cutting tools. This may overload the motor. Protect the motor. Never allow coolant fluid, water, or other contaminants enter the motor. Metal chips are often very sharp and hot. Never touch them with bare hands. Clean up with a magnetic chip collector and a chip hook or other appropriate tool. CUTION: NEVER position machine on a workpiece between the electrode and the ground of any arc type welder. amage to the machine will result as the welder will ground through the machine's ground cable. WRNING: NEVER attempt to use machine with incorrect current or abnormally low voltage. Check machine nameplate to ensure that correct voltage and Hz are used. SSEMBLY- COOLNT TNK 1. ttach clear tube to the bottom of the coolant tank.. First loosen the nut and slide the nut onto the tube.. Slide tube onto the nipple and then tighten the nut. 2. Slide tank hanger over the screw on the upper right hand side of slide and tighten. 3. Insert the other end of the tube into the quick-release connector in the gearbox. Just directly push in to install. NOTE: To remove tube: Firmly push the red collar of the connector and pull the tube out. Cutting coolant fluid is always required when using annular cutters. Open tank cover and fill. Check coolant 7

8 fluid level often. Keep coolant tap closed when not in use. Chip guard must be used. To attach the chip guard, use the supplied butterfly bolts to bolt to the magnet. It is not necessary to remove guard to clean chips. Simply raise guard to its upper position. Safety chain must be used. Loop chain around the work piece and feed through the machineõs handle and clip in place. MOUNTING NNULR CUTTERS: CUTION: Never use a cutting tool which is larger than the maximum rated capacity of the machine. To insert an annular cutter, first insert the pilot pin into the cutter. Then slide the cutter into the arbor, align the flat sides with the locking screws and tighten securely with the supplied hex wrench. See Fig.1. CUTION: Ensure that the locking screws are on the flat sides of the Locking screw cutter and not against the rounded shank. Fig.1 Ensure that the oil feed tap is on and the coolant feeds fluid properly by pushing the pilot pin. If it feeds too quickly or slowly, adjust the tap accordingly. Keep the tap closed when not in use. 2-SPEE MOELS - GER SELECTION: On 2-speed models, before drilling select the desired gear range by first pushing in on the spring-loaded gear selector slider switch. Slide the selector up for high speed or down for low speed. (It may be necessary to turn the arbor slightly in order for the gears to mesh properly). See Fig.2. Follow the recommended speed ranges on the cutting speed chart to below to set the proper speed and gear range. Gear selector 2 SPEE GER CHRT: Fig.2 GER NO LO min -1 FULL LO min -1 CUTTER SIZE ~50mm (1-9/16 to 2 in.) mm (1-9/16 in.) or less NOTE: These speeds are general recommendations only. ctual speeds should be determined by the material and the cutting speed recommended by the cutting tool manufacturer. CUTION: Ensure that that gears are engaged fully before operating the machine. CUTION: LWYS ensure that the machine is fully stopped before attempting to change gears! NEVER change gears on a running machine! 8

9 OPERTION-GENERL: First fit tool into arbor and line up with intended center of cut. Then switch magnet on. WRNING: lways ensure that the magnet is adhered properly to the work piece before beginning drilling. NOTE: If mounting to a curved surface beam, mount the machine parallel to the curve in the work piece. WRNING: void operating at more than a 90 degrees from horizontal. When drilling at such an angle take precautions to prevent cutting coolant from entering the motor. Paste-type coolant should be used. Press green motor on button to start motor. See Fig.3. Use the crank handle to feed to work. lways use very light pressure when beginning the cut and just as the tool is breaking through. The crank handle offers tremendous leverage, so do not use too much force. llow the cutting tool to determine the pace. With experience, the operator will be able to determine the best pace to feed to the work. There should be some degree of audible slowing of the motor but not bogging in the cut. Correct cutting speed with a properly sharp annular cutter will produce long unbroken chips which produce a bird s nest shaped bundle of chips around the cut. Motor switch Magnetic switch Fig.3 NOTE: lways ensure that the cutting tool is sharp. dull cutter typically will have finer and/or choppy shavings. WRNING: LWYS clear chips when there is too much build-up. Excessive chip build-up could result in a jammed cutter or other hazardous situations. WRNING: The slug ejected at end of a cut and is very hot. lways provide a method of catching the slug, where the ejected slug may cause injury to people below. Note: Lock the slide lock on the side of the machine in the fully raised position when at rest to prevent the slide from accidentally slamming down. Remember to unlock it again before commencing drilling. CUTION: Never attempt to cut half-circles or to stitch drill (drill overlapping holes) with a TCT cutter. This may destroy the cutter. CUTION: Never attempt to reenter a half-finished cut if the magnet has been turned off and the machine shifted in the interim. This may destroy the cutter. Chuck adaptor arbor Fig.4 TWIST RILLING: If twist drilling is desired, the arbor support bracket must be removed by unscrewing the three socket-head bolts. Then the chuck adaptor arbor and chuck must be fitted. Follow the special instructions below to remove the arbor support bracket. 9 Chuck

10 RBOR SUPPORT BRCKET REPLCEMENT: 1. Remove arbor support bracket and screw in the 3 hex head bolts- finger tight only. (Ensure that the needle bearing is clean and adequately greased.) 2. Insert the chuck adaptor arbor. ttach chuck. See Fig Run the machine with no drill inserted. t the same time raise and lower the slide from the top to the bottom of its stroke while carefully tightening the 3 hex bolts. Tighten them in turn, a small amount at a time, until they are fully tightened. WRNING: Use extreme care to avoid contacting the rotating arbor shaft! 4. ouble check to ensure that there is no binding anywhere throughout the stroke. SPECIL INSTRUCTIONS FOR 4-SPEE No.3 MORSE TPER EQUIPPE MOELS: CHNGING TOOLS & PTORS WITH No.3 MORSE TPER SHNK: To insert a tool, turn the tool until the tang lines up and firmly push into place. It is helpful to tap with a soft-faced mallet to fully engage the taper. If it is properly in position, one will not be able to pull it back apart by hand. To remove, line up the ejector slot of the arbor with the ejector port in the gear case, slide the ejector drift into the slot and tap with a hammer to eject the tool. CUTION: When removing, take care that the cutting tool does not crash down and get damaged or injure anyone below. See Fig.7. Fig.7 NNULR CUTTER PTOR: This machine is equipped with an unique annular cutter adaptor system with built-in coolant directly to the gearbox. No stop bar is needed. 1. To install the annular cutter adaptor, first insert the taper end of the adaptor into the arbor of the machine as described on Page ttach the coolant tank to the slide and ensure that the tube is attached properly. 3. To insert an annular cutter, first insert the pilot pin. Then slide the cutter into the adaptor, align the flat sides with the locking screws and tighten securely with the supplied hex wrench. 4. Ensure that the oil feed tap is on and coolant feeds properly by pushing the pilot pin. If it feeds too quickly or slowly, adjust the tap accordingly. Keep the tap closed when not in use. OPERTION: The operation instructions under " OPERTION-GENERL " also apply to this machine. Please see the additional instructions specific to the 4-speed Morse taper model below: 10

11 WRNING: NEVER operate 60mm (2-3/8 in.) or larger cutters unless the plate thickness is a minimum 20mm (13/16 in.) MGNET ISENGGING MY RESULT. If the plate thickness is not enough, supplement the magnetic adhesion by adding a 10mm or thicker plate directly the magnet's position under the workpiece Gear selector CUTION: The machine is equipped with a reversing switch. lways ensure that direction of rotation is correct before operating. Operating in the wrong direction could result in damage to the cutter. Fig.8 Select desired gear range by first pushing in on spring-loaded gear selector slider switches and then sliding selectors up or down in the proper combination See Fig.8 & 9. Refer to the chart below to achieve the correct combination for the desired speed. (It may be necessary to turn the arbor slightly in order for the gears to mesh properly). Follow the recommended speed ranges on the cutting speed chart to set the proper speed and gear range. 4 SPEE GER CHRT: 1 = = 2 = = 3 = = 4 = = GER NO LO min -1 FULL LO min -1 CUTTERS TPS ~75mm (2-3/8 to 3 in.) 15~25mm (9/16 to 1 in.) or less ~60mm (1-3/4 to 2-3/8 in.) N/ ~45mm (1-3/8 to 1-3/4 in.) N/ mm (1-3/8 in.) or less N/ Fig.9 NOTE: These speeds are general recommendations only. ctual speeds should be determined by the material and the cutting speed recommended by the cutting tool manufacturer. NOTE: The left and right side gear selectors have different engagement design. For the LEFT HN SLIER the operator must LWYS ensure that the machine is FULLY STOPPE before attempting to change gears! NEVER change the Left Hand Slider gears on a running machine! For the RIGHT HN SLIER the gears selected by engagement clogs are similar to a motorcycle transmission design. These MUST BE SELECTE BY TURNING THE RBOR to allow the clogs to engage. They may also be engaged while the motor is running, provided that it is not under load. Select desired direction of rotation. This switch has 3 positions: See Fig.10. Warning: If the motor is switched " ON " with the direction switch in neutral position, the machine will not turn but will be " live ". s soon as either the forward or reverse speed is selected, the arbor will begin turning! Take care to avoid surprises! Motor switch Reversing switch Magnetic switch Fig.10 11

12 The proper order of start-up operations for normal drilling (NOT Tapping) is as follows: 1. Magnet " ON " 2. Choose Forward/Reverse Speed 3. Machine " ON " The proper order of shut-off operations for normal drilling (NOT Tapping) is as follows: 1. Machine " OFF " 2. Magnet " OFF " NOTE: If you want to change directions of the drill you MUST first turn the motor " OFF " then change the direction. TWIST RILLS NOTE: pilot hole may be necessary when drilling with larger twist drills. If a No. 3 Morse taper twist drill is used, it may not be necessary to remove the arbor support bracket. If a chuck is used, then the bracket MUST be removed. To replace, See the instructions above under " RBOR SUPPORT BRCKET REPLCEMENT ". TPPING CUTION: To avoid damage to the tap, always very carefully line the tap up with the hole and ensure that the size of the hole is correct for the tap to be used. CUTION: To avoid damage to the tap or machine, be very careful to stop the machine in time to NOT allow the tap bottom out. The motor continues to coast for a while after being shut off, so plan for this and anticipate. This machine does NOT have a clutch. 1. Select the proper speed according to the chart for the size of tap used. 2. Begin with forward direction of rotation with standard right hand threads (Opposite with left-hand threads). 3. llow the tap to determine the feed rate. light touch on the feed handle is all that is needed once it is started in the hole. 4. When the desired thread is tapped, stop the motor by pressing the red button. llow the machine to come to a full stop. Then reverse the direction and restart the machine (by pressing the green button) to remove the tap. Guide the tap back out of with the feed handle. The proper order of start-up operations for normal tapping is as follows: 1. Magnet "ON " 2. Choose Forward irection 3. Machine "ON " 4. Finish tap 5. Machine "OFF " 6. Choose Reverse irection 7. Machine "ON " 8. Finish guiding tap out 9. Machine "OFF " 10. Magnet "OFF " 12

13 CUTION: To avoid damage to the machine, LWYS allow the machine to come to a full stop before reversing rotation. MINTENNCE Every 50 hours of operation blow compressed air through the motor while running at no load to clean out accumulated dust. (If operating in especially dusty conditions, perform this operation more often.) Keep the machine clean and free of chips. Check for loose fittings and tighten as needed. Ensure that the ventilation slots are clear so that motor can be cooled normally. Blow low pressure compressed air through the ventilation slots with the motor running to keep motor clean. THE RBOR SHFT Keep the arbor shaft free of dirt and lightly grease as needed. If the arbor support bearing is noisy, it may be dirty or have a chip lodged in it. Remove the arbor shaft to clean and re-grease the arbor support bearing. THE GIBS (OVETIL SLIES) djusting screw The gibs require adjustment if they are too loose. To adjust, loosen the lock nuts and adjust the adjustor screws evenly while moving the handle up and down. djust so that there is free play, and no binding anywhere in its range of travel. Then retighten the lock nuts. Periodically check, lubricate, and adjust as needed. See Fig.11. Fig.11 THE CRBON BRUSHES The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit. See Fig.12. Standard line To replace: simply remove the brush caps and withdraw the old brushes. Replace with new brushes (always replace as a pair) ensuring that they align properly and slide freely. Then replace the brush caps. See Fig.13. Brush cap Fig.12 lways entrust all repairs to an authorized service agent. MGNET TROUBLESHOOTING Fig.13 Full magnet performance is absolutely essential for magnetic drill operation. 13

14 If the magnet works, but does not hold well, it is likely that one of the coils has failed. If the magnet does not work at all, it is likely to be a failed rectifier. (It is highly unlikely that both magnet coils would fail at the same time) NOTE: faulty magnet coil can also damage the rectifier, so whenever there is a magnet problem, BOTH the magnet coils and rectifier must be checked. WRNING: Never attempt to operate a magnetic drill with a faulty magnet! CHECKING THE MGNET (qualified technicians only) If the magnet is not working well, it must be checked. Separate the wires of each indiviual coil and test the resistance of each coil separately. (note that 110V models are wired in parallel and 230V models are wired in series) The resistance of the coils of different sizes of magnets varies, but it should be in the region of hundreds of ohms. Most importantly, both coils must have very nearly the same resistance. If one of the coils has zero resistance, it means that it is shorted. If one of the coils has infinite resistance, it means that the circuit is broken. If either coil has a problem, the magnet must be replaced. faulty magnet may also cause damage to the rectifier. lso check the rectifier when replacing a faulty magnet. (see below) CHECKING THE RECTIFIER (Qualified technicians only) The rectifier takes the C household current and converts it to C to power the magnet. If it fails, the magnet coils will not receive power. isconnect the rectifier and test the resistance of both circuits of the rectifier between the C and the C sides. Note that polarity matters, so you can only take a reading if test probes are oriented correctly. Each side will be the opposite of the other. Both circuits should have very nearly the same resistance reading. If one of the circuits has zero resistance, it means that it is shorted. If one of the circuits has infinite resistance, it means that the circuit is broken. If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or their agent in order to avoid a safety hazard. WRNING: ll repairs must be entrusted to an authorized service center. Incorrectly performed repairs could lead to injury or death. 14

15 Type WIRING WITH OVERLO PROTECTION (110V,220V) 15

16 2 SPEE WIRING WITH OVERLO PROTECTION (110V,220V) (110V) MGNET - B C RECTIFIER & EMC B C MOTOR SWITCH MGNET SWITCH OVERLO C MOTOR + (230V) MGNET -+ 16

17 4 SPEE WIRING WITH OVERLO PROTECTION (110V,220V) (110V) MGNET - RECTIFIER & EMC B C B C MOTOR SWITCH REVERSING SWITCH MGNET SWITCH OVERLO RE STTOR BLCK CRBON BRUSH + (230V) MGNET

18 Type WIRING (110V,220V) (110V) MGNET - RECTIFIER & EMC B C MOTOR SWITCH MGNET SWITCH MOTOR C + (230V) MGNET - B C + 18

19 2 SPEE WIRING (110V,220V) (110V) MGNET - RECTIFIER & EMC B C B C MOTOR SWITCH MGNET SWITCH MOTOR C -+ + (230V) MGNET 19

20 4 SPEE WIRING (110V,220V) RECTIFIER & EMC - B C MOTOR SWITCH REVERSING SWITCH MGNET SWITCH RE STTOR BLCK CRBON BRUSH + (230V) MGNET - + (110V) MGNET B C 20

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22 No.01~124V V V RECTIFIER & EMC RECTIFIER Optional Optional Optional MGNETIC CORE RILL Type Exploded View

23 MGNETIC CORE RILL Type Parts list NO. Parts Name Q'TY 1 SET SCREW M5 x RBOR RBOR-THREE RBOR-TNG RIVE 1 3 WTER SEL 1 4 SPRING ø1.5 x ø13.3 x ø16.3 x 16T x 145L 1 5 SPINLE-TNG RIVE SPINLE-THREE 1 6 WOORUFF KEY 5 x 5 x OIL SEL ø22 x ø32 x GERCSE 1 9 BERING 6003 zz 1 10 INSIE CIRCLIP R SNP RING S FINL RIVE GER 52T 1 13 SNP RING S BERING 608 zz 4 15 INTERMEITE PINION 8T 1 16 INTERMEITE GER 50T 1 17 COOLNT CONNECTOR 1 18 GER PLTE 1 19 FN SHROU 1 20 BERING 609 zz 1 21 RMTURE M0.7x7T 1 22 STTOR SCREW M5 x STTOR 1 24 N/ MOTOR HOUSING 1 25 BRUSHER HOLER 7 x CRBON BRUSH 7 x 11 x BRUSH CP 7 x CP SCREW M5 x SPRING WSHER M N/ - 31 MOTOR CBLE 1.25 x 2C x 65cm 1 32 CBLE PROTECTOR 40cm 1 33 COR CLIP 1 34 SCREW M4 x CP SCREW M8 x GER RCK 1 37 SLIE 230L 1 38 CP SCREW M6 x N/ - 40 FLT WSHER ø5 x ø12 x CBLE CONNECTOR C COOLNT TNK SSEMBLY W/ BRCKET 400cc 1 43 N/ - 44 COOLNT TUBE 15cm 1 45 CONUIT GLN 1 46 MIN STN BOY 1 47 GIB SET SCREW M5 x GIB NUT M GIB LOCK SCREW M5 x GIB TENSIONER 260 x 11 x GIB STRIP-LEFT 260L 1 52 ELECTROMGNET SWITCH 1 53 MOTOR SWITCH 1 53 MOTOR SWITCH 1 54 CRNK BUSHING ø28 x ø32 x FLT WSHER ø6 x ø40 x SWITCH PLTE 1 57 CP SCREW M4 x SPRING WSHER ø6 x ø25 x CP SCREW M6 x SWITCH PROTECTOR BR 2 NO. Parts Name Q'TY 61 CRNK SPINLE 1 62 CRNK SPOKE 117.5mm 3 63 N/ - 64 SIE COVER PLTE 1 65 SCREW M4 x WIRE LE 16#18CM 2 67 GIB STRIP-RIGHT 260L 1 68 RECTIFIER RECTIFIER RECTIFIER 1 69 NUT M4 x POWER SUPPLY COR 1 71 SCREW M4 x ELECTROMGNET 164 x 80 x RBOR SUPPORT BRCKET 1 74 BERING HK SPRING WSHER M CP BOLT M8 x WRENCH M mm HEX WRENCH M mm HEX WRENCH M FLT WSHER ø6 x ø13 x BUTTERFLY SCREW M6 x SFETY GUR 1 83 SFETY CHIN 1 84~87 N/ - 88 SCREW M5 x MOTOR FIXING PLTE 1 90 SCREW M4 x MOTOR BCK COVER 1 92 CP BOLT M8 x SCREW M4 x BERING RCE S SPRING COVER 1 96 SPRING 1 97 SPRING HOLER 1 98 SET SCREW M4 x LOCKING PIN SET SCREW M3 x LOCKING PIN SPRING CHUCK PTER CHUCK PTER SET SCREW M8 x LOCTING BLOCK 4 x 4 x SIE HNLE M FLT WSHER ø4 x ø10 x SPRING WSHER M SCREW M4 x SUN WSHER M COR CLMP SPRING WSHER M COR CLIP STRIN RELIEF 7cm COR RMOR WIRE LE H x 16CM RUBBER WSHER M TERMINL TERMINL SIRIES TIE CHUCK(OPTIONL) 1/2" N/ PILOT PIN(OPTIONL) TCT x 91L x ø WOORUFF KEY 4 x 4 x ERTHING MRKING 1 23

24 SPEE MGNETIC CORE RILL Exploded View Optional Optional V 230V RECTIFIER RECTIFIER & EMC 71 NO.01~139 V1.8 24

25 2 SPEE MGNETIC CORE RILL Parts list NO. Parts Name Q'TY 1 SET SCREW M5 x N/ RBOR-TNG RIVE RBOR-THREE 1 3 WTER SEL 1 4 SPRING ø1.5 x ø13.3 x ø16.3 x 16T x 170L 1 5 SPINLE-TNG RIVE SPINLE-THREE 1 6 WOORUFF KEY 5 x 5 x OIL SEL ø22 x ø32 x SCREW M5 x GER CSE 1 10 COOLNT CONNECTOR 1 11 SPRING 1 12 GER SELECTOR 1 13 SELECTOR SCREW 1 14 SELECTOR FORK 1 15 BERING 6204 zz 1 16 INTERNL CIRCLIP R EXTERNL CIRCLIP S OUTPUT GER 39T 1 19 EXTERNL CIRCLIP S BERING HK WOORUFF KEY 5 x 5 x INTERMEITE GER PINION 10T 1 23 INTERMEITE GER 30T x 33T 1 24 BERING HK MINSHFT PINION 10T x 13T 1 26 WOORUFF KEY 5 x 5 x INPUT GER 29T 1 28 GER PLTE 1 29 BERING RS 1 30 RMTURE 1 31~32 N/ - 33 BERING 6200-LLU 1 34 STTOR 1 35 MOTOR HOUSING 1 36 COR CLIP 2 37 SCREW M4 x MOTOR CBLE 2.0 x 2C x 90cm 1 39 CBLE PROTECTOR 50CM 1 40 BRUSH HOLER 7 x CRBON BRUSH 7 x 17 x BRUSH CP 7 x MOTOR TIL COVER 1 44 SCREW M5 x N/ - 46 COOLNT TUBE 18cm 1 47 MOTOR SWITCH 1 48 MGNET SWITCH 1 49 GUR BR 2 50 SWITCH PNEL 1 51 CP BOLT M8 x SPRING WSHER M FLT WSHER ø8 x ø40 x BUSHING ø32 x ø38 x HEX NUT M SET SCREW M5 x STN BOY 1 58 CP BOLT M4 x SPRING WSHER M FLT WSHER ø5 x ø12 x GIB TENSIONER 308 x 15 x GIB STRIP-LEFT 308mm 1 63 GIB STRIP-RIGHT 308mm 1 64 SCREW M4 x NO. Parts Name Q'TY 64 SCREW M4 x CP BOLT M6 x SPRING WSHER M MGNET BSE 1 68 SCREW M4 x SIE PNEL 1 70 N/ CRNK HNLE 140mm 3 72 CRNK SPINLE 1 73 SUN WSHER M N/ - 75 RECTIFIER(OPTIONL) RECTIFIER(OPTIONL) 110V RECTIFIER(OPTIONL) 220V 1 76 HEX NUT M4 x SCREW M4 x COR RMOR 1 79 POWER SUPPLY CBLE 1 80 CBLE GLN 1 81 CP BOLT M8 x GER RCK 1 83 SLIE 375L 1 84 N/ THUMB SCREW M5 x ~87 N/ - 88 RBOR SUPPORT BRCKET 1 89 BERING HK CP BOLT M8 x FLT WSHER ø6 x ø13 x BUTTERFLY BOLT M6 x WRENCH M HEX WRENCH M HEX WRENCH M CHIP GUR 1 97 SFETY CHIN 1 98 COOLNT TNK 600cc 1 99 ~101 N/ FIXING SCREW M4 x CP BOLT M8 x ~111 N/ CHUCK PTOR(OPTIONL) 23mm-5/8"x N/ MOTOR COVER PLTE FLT HE SCREW M5 x N/ FN SHROU CONNECTOR BLOCK LOCTOR TENON 4 x 4 x WIRE LE 16WG x 18cm CBLE CLMP STRIN RELIEF 7CM SET SCREW M8 x FLT WSHER ø4 x ø10 x TERMINL FLT WSHER ø4 x ø10 x WIRE LE 16#18L H SCREW M4 x N/ TERMINL SIRIES TIE 1 132~134 N/ CHUCK(OPTIONL) 5/8" N/ PILOT PIN(OPTIONL) INSULTION SPCER ERTHING MRKING 1

26 4 SPEE MGNETIC CORE RILL Exploded View Optional V 230V Optional 124 RECTIFIER RECTIFIER & EMC No.01~150V

27 4 SPEE MGNETIC CORE RILL Parts list NO. Parts Name Q'TY 1 INTERNL CIRCLIP R WTER SEL Ø10.2 x Ø12 x SPRING Ø1.2 x Ø10 x Ø12.4 x 24T x 140L 1 4 SET SCREW M8 x O-RING 12 x NNULR CUTTER RBOR 1 7 SPINLE 1 8 WOORUFF KEY 5 x 5 x OIL SEL Ø40 x Ø55 x INTERNL CIRCLIP R COOLNT INLET M SCREW M5 x GER CSE 1 14 BERING HK MINSHFT PINION 10T x 12T 1 16 WOORUFF KEY 5 x 5 x INPUT GER 29T 1 18 WOORUFF KEY 5 x 5 x COUNTERSHFT PINION 12T 1 20 INTERMEITE GER 28T x 30T 1 21 LYSHFT PINION 16T x 7T 1 22 WOORUFF KEY 5 x 5 x SELECTOR SCREW 2 24 SELECTOR SLIER 2 25 SELECTOR SPRING 2 26 SELECTOR FORK 1 27 LY GER 36T 1 28 BERING 6006 LLB 2 29 EXTERNL CIRCLIP S OIL SEL Ø30 x Ø45 x EXTERNL CIRCLIP S LOW SPINLE GER 21T 1 33 HIGH SPINLE GER 25T 1 34 SELECTOR FORK 1 35 GER PLTE 1 36 BERING RS 1 37 RMTURE 1 38 N/ - 39 BERING 6200-LLU 1 40 STTOR 1 41 N/ - 41 MOTOR HOUSING 1 42 BRUSH HOLER 7 x CRBON BRUSH 7 x 17 x BRUSH CP 7 x MOTOR TOP COVER 1 46 SCREW M5 x CP BOLT M8 x N/ - 49 WIRE CONNECTOR 5 50 MOTOR COR 2.0 x 4C x 86cm 1 51 COR PROTECTOR 50cm 1 52 COR CLIP 2 53 SCREW M4 x MOTOR COVER PLTE 1 55 SCREW M5 x REVERSING SWITCH 1 57 MGNET SWITCH 1 58 SCREW M4 x MOTOR SWITCH 1 60 HEX NUT M4 x GUR BR 2 62 SWITCH PNEL 1 63 SPRING WSHER M CP BOLT M4 x SPRING WSHER M FLT WSHER Ø8 x Ø40 x BUSHING Ø32 x Ø38 x STN BOY 1 69 SET SCREW M5 x HEX NUT M GIB STRIP-LEFT 308mm 1 72 GIB STRIP-RIGHT 308mm 1 73 GIB STRIP TENSIONER 308 x 1.5 x NO. Parts Name Q'TY 74 MGNET 1 75 CP BOLT M6 x RBOR SUPPORT BRCKET 1 77 CP BOLT M8 x CBLE GLN 1 79 SCREW M4 x COR RMOR 1 81 POWER SUPPLY CBLE 1 82 SUN WSHER M N/ - 84 SIE COVER 1 85 SCREW M4 x CRNK SPINLE 1 87 CRNK HNLE 140mm 3 88 N/ - 89 COOLNT TUBE 18cm 1 90~93 N/ - 94 COOLNT TNK SSEMBLY W/ BRCKET 600cc 1 95 THUMB SCREW 1 96 FLT WSHER Ø5 x Ø12 x N/ - 98 SLIE 348mm 1 99 GER RCK 270cm CP BOLT M8 x CHIP GUR SFETY CHIN BUTTERFLY SCREW M6 x FLT WSHER Ø6 x Ø13 x WRENCH M HEX WRENCH M HEX WRENCH M RIFT SCREW M4 x SPCER BUSHING Ø18 x Ø20 x TRVEL STOP CP BOLT M6 x N/ RBOR WSHER Ø10 x Ø18.5 x BERING HK FLT WSHER FLT WSHER Ø13 x Ø24 x N/ FN SHROU BRUSH CONNECTOR LE 20CM FLT WSHER Ø4 x Ø10 x CBLE CLIP SPRING WSHER M RECTIFIER(OPTIONL) RECTIFIER(OPTIONL) WIRE LE 18WG 18cm WY CONNECTOR STRIN RELIEF 7CM LOCTOR TENON 4 x 4 x WIRE LE(OPTIONL) 18WGx18cm TERMINL RUBBER WSHER Ø4 x Ø11 x TERMINL SIRIES TIE SILICON TUBE M4 x 12CM WIRE LE 18WG 9cm 2 136~139 N/ SCREW M4 x N/ CHUCK(OPTIONL) 5/8" N/ CHUCK KEY(OPTIONL) TCTx112LxØ MT3 CHUCK PTOR(OPTIONL) N/ BRUSH CONNECTOR LE 20CM SCREW M4 x INSULTION WSHER ERTHING MRKING 1 27

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