EC DECLARATION OF CONFORMITY

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1 EC DECLARATION OF CONFORMITY 14

2 2500W INVERTER GENERATOR IM2500I

3 CERTIFICATE OF GUARANTEE This product is guaranteed for a period of 1 Year, with effect from the date of purchase and applies only to the original purchaser. This guarantee only applies to defects arising from, defective materials and or faulty workmanship that become evident during the guarantee period only and does not include consumable items. The manufacturer will repair or replace the product at their discretion subject to the following. That the product has been used in accordance with the guidelines as detailed in the product manual and that it has not been subjected to misuse, abuse or used for a purpose for which it was not intended. That it has not been taken apart or tampered with in any way whatsoever or has been serviced by unauthorised persons or has been used for hire purposes. Transit damage is excluded from this guarantee, for such damage the transport company is responsible. Claims made under this guarantee must be made in the first instance, directly to the retailer within the guarantee period. Only under exceptional circumstances should the product be returned to the manufacturer. In this case it shall be the consumer s responsibility to return the product at their cost ensuring that the product is adequately packed to prevent transit damage and must be accompanied with a brief description of the fault and a copy of the receipt or other proof of purchase. The manufacturer shall not be liable for any special, exemplary, direct, indirect, incidental, or consequential loss or damage under this guarantee. This guarantee is in addition to and does not affect any rights, which the consumer may have by virtue of the Sale of Goods Act 1973 as amended 1975 and INTRODUCTION Thankyou for purchasing this product which has passed through our extensive quality assurance process. Every care has been taken to ensure that it reaches you in perfect condition. However, in the unlikely event that you should experience a problem, or if we can offer any assistance or advice please do not hesitate to contact our customer care department. For details of your nearest customer care department please refer to the telephone numbers at the back of this manual. Safety First Before attempting to operate this product the following basic safety precautions should always be taken to reduce the risk of fire, electric shock and personal injury. It is important to read the instruction manual to understand the application, limitations and potential hazards associated with this product. HELPLINE & SPARE PARTS In the unlikely event of a defect occurring please contact our Helpline. Office hours: Monday - Friday 9:00am 5:30pm. Telephone Number

4 SAFETY INFORMATION Specific Safety Instructions Electrical generator must always be grounded, (connected to earth). Petrol or diesel powered generators must never be used in an unventilated closed spaces. The exhaust fumes are highly dangerous and can cause Carbon Monoxide Poisoning which will cause drowsiness and death. The generator must be mounted on a firm level surface. The electrical output load must not exceed the maximum load stated on the rating plate. Exceeding the rated load will damage the unit or shorten its life and will invalidate the guarantee. The engine must not be run at speeds that exceed the maximum stated on the rating plate. Operating an engine at excessive speeds increases the hazard of personal injury. Do not tamper with components, which may increase or decrease the governed speed. Mains extension leads, mains supply leads, and all electrical equipment must be in good working condition. Never operate electrical equipment with damaged or defective mains supply leads. Keep the area around the generator clear of obstructions at all times. Never locate the generator against a building or near a canvas or plastic structure i.e. Tents etc. Always use the correct fuel mix as stated in the user manual and on the rating plate. To prevent fire, always stop the engine when refueling and never over fill the fuel tank. Always clean up spilt fuel immediately using sand. Do not use the generator in or near an explosive atmosphere. To prevent an electric shock, never operate the machine in rain, snow or touch with wet hands. Check the fuel system periodically for leaks, seals and hoses should be checked for signs of deterioration or chafing. Check for loose or missing clamps, damaged fuel tank or filler cap. All defects should be corrected before further use. Always allow the generator to reach full operating speed before connecting any electrical load. Always disconnect the electrical load before switching the generator off. To prevent surging that may possibly damage electrical equipment, do not allow engine to run out of fuel while electrical loads are connected. Before transporting the generator in a vehicle, drain all fuel to prevent leakage. To prevent an electric shock and fire, never connect an electrical load with the electrical output switched on. Do not connect the generator to any other electrical source. The engine speed has been factory set to provide safe operation. Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire. Never attempt to speed-up the engine to obtain more performance. Both the output voltage and frequency will be thrown out of standard by this practice, endangering attachments and the user. Store the generator in a well-ventilated area with the fuel tank empty. Fuel Filling instructions Warning! Select bare ground for fuelling and move at least 10 feet (3m) from fuelling spot before starting the engine. After refuelling, properly tighten fuel cap; wipe off any spilled fuel and check for leakage. Warning! If fuel gets spilled on clothes, especially trousers, it is very important to change clothes immediately. Do not rely on evaporation. Flammable quantities of fuel may remain on clothes after a spill for longer than expected. 3

5 SAFETY INFORMATION Warning! Vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel. In order to reduce the risk of fuel spillage and fire, tighten fuel filler cap by hand as securely as possible. Before use always make sure that the fuel cap has been properly tightened. Check for fuel leakage while refuelling and during operation. If a fuel leak is suspected, do not start or run the engine until leak is fixed and spilled fuel has been wiped away. Warning! The ignition system of your unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, people with a pacemaker fitted should consult their physician and the pacemaker manufacturer before operating this tool. General Safety Rules Warning! Read all instructions Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. Save These Instructions 1) Work Area a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical Safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3) Personal Safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 4

6 SAFETY INFORMATION e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4) Power Tool Use And Care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation. 5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp 5

7 COMPONENTS 6

8 UNPACKING AND OPERATING INSTRUCTIONS 7

9 OPERATING INSTRUCTIONS Check the oil level by inserting the dipstick into the filler neck without screwing it in. If the level is low, fill to the top of the oil filler neck with the recommended oil. Use high-detergent, premium quality 4-stroke engine oil SAE 10W-30. Warning! Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Low Oil Alert System The low oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the low oil alert indicator light turns on and the low oil alert system will automatically shut down the engine. Note: The engine switch will remain in the On position. If the engine stops or the oil alert indicator light turns on when you pull the starter grip, check the engine oil level. Oil must be added to the engine before it will re-start. Fueling Danger! STOP engine before adding fuel. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Warning! Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Replace and secure the fuel cap after adding fuel, Fig 4. Fig 4 Petrol is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks where the generator is refuelled or where Petrol is stored. Refuel in a well-ventilated area. Do not let fuel spill over the generator casing. If there is some fuel spillage, be sure that it has evaporated before starting the engine. Avoid touching gasoline or breathing in gasoline fumes. Starting the generator AC Power Applications. Before using this generator it must be prepared correctly before use. Locate the generator on firm level ground away from buildings or other structures ensuring that the exhaust is not obstructed. Before starting the engine make sure that all the electrical loads are disconnected from the generator AC outlet socket. Open the fuel filler cap vent (Fig 5) and the fuel cock, Fig 6. Fig 5 Fig 6 8

10 OPERATING INSTRUCTIONS 9

11 OPERATING INSTRUCTIONS 10

12 OPERATING INSTRUCTIONS 11

13 OPERATING INSTRUCTIONS Spark Plug Maintenance To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. Remove the spark plug maintenance cover, Fig 17. Fig 17 Pull the HT lead off the spark plug, Fig 18, and clean any dirt from around the spark plug base. Using the wrench supplied remove the spark plug, Fig 19. Fig 18 Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Please use a spark plug gauge to check the spark plug gap, it should be mm ( inch). Check that the spark plug sealing washer is in good condition, and thread the spark plug in by hand to prevent cross threading. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten 1/8-1/4 turn after the spark plug seats to compress the washer. Reinstall the spark plug cap on the spark plug securely. Reinstall the spark plug maintenance cover. Warning! Spark plug must be assembled firmly, or it will become hot and may damage generator. A loose spark plug can overheat and damage the engine. Engine Oil Replacement Remove the side maintenance cover, Fig 20. Fig 20 Fig 19 Note: Drain the used oil while the engine is warm. Warm oil drains quickly and completely. Place a suitable container under the engine to catch the used oil. Remove the dipstick and pour out the old oil into the container, Fig

14 OPERATING INSTRUCTIONS 13

15 OPERATING INSTRUCTIONS 14

16 OPERATING INSTRUCTIONS 15

17 TROUBLESHOOTING 16

18 TROUBLESHOOTING 17

19 MAINTENANCE CHART 18

20 ENVIRONMENTAL PROTECTION 19

21 SYMBOLS 20

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