TOYOTA PRIUS 2004 TVIP V2 (GBS ADD ON) Section I Installation Preparation

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1 Section I Installation Preparation Part Number: Section I Installation Preparation Kit Contents Item # Quantity Reqd. Description 1 1 Wire Harness ECU Mounting Bracket Hardware Bag Contents Item # Quantity Reqd. Description 1 1 Microphone 2 1 Small Foam Tape Strip 3 5 Medium Wire Ties 4 1 Bolt 5 2 Window Stickers (not used for use with V5 only) 6 1 Owner s Manual 7 1 Warranty Card Additional Items Required For Installation Item # Quantity Reqd. Description Conflicts Note: Recommended Tools Safety Tools Safety Glasses Safety Gloves Vehicle Protection Blankets, Part Boxes Special Chemicals Cleaner General Applicability 3M TM Prep Solvent 70 Recommended Sequence of Application Item # Accessory 1 Audio P6 2 EC Mirror N1 3 TVIP V2 Legend *Mandatory : Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CRITICAL PROCESS: Proceed with caution to ensure a quality installation. GENERAL PROCESS: This highlights specific processes to ensure a quality installation. TOOLS & EQUIPMENT: Calls out the specific tools and equipment recommended for this process. Special Tools and Software Card with version 10.2a software (or later) Installation Tools Screwdriver Phillips #2 Screwdriver Flat Blade, Small Screwdriver Jeweler s Sockets 10 mm, 12 mm Socket Extension 3 " Power Screwdriver Pneumatic/Electric Wrench 10 mm Torque Wrench 60 lbf in Nylon Panel Removal Tool e.g Panel Pry Tool #1 Toyota SST # Side Cutters Masking Tape Page 1 of 14 pages Supplier Ref #: DIO

2 NOTES: Removed Parts: Place all removed parts on a protected surface. Luggage Center Box Cover Connectors: When disconnecting connectors, do not pull on the wires; pull on the connectors. Lock Knobs Wire Ties: When using wire ties to secure harness, clip the wire ties after securing them. A. Vehicle Disassembly. 1. Lift up the luggage center box cover (rear floor board no. 2). (Fig. A 1) i. Cover the rear trunk edge and bumper with blanket before starting. ii. Release the lock mechanism from the lock to the unlock position. 2. Lift up the center luggage box (deck floor box rear). (Fig. A 2) 3. Remove the right (passenger) side battery cover (rear floor board no. 3) including vertical trim cover by separating the four (4) claw fittings. (Fig. A 3) 4. Remove the negative battery cable of the auxiliary battery. (Fig. A 4) i. Do not touch the positive terminal with any tool when removing the cable. Fig. A 1 Fig. A 2 Right Side Battery Cover Center Luggage Box Fig. A 3 Panel Removal Tool 10 mm Wrench Fig. A 4 B Negative Battery Cable Page 2 of 14 pages Supplier Ref #: DIO

3 5. Remove the two screws securing the steering column cover behind the steering wheel. (Fig. A 5) i. Turn the steering wheel left and right to gain access to the screws. Phillips Screwdriver EXAMPLE Steering Wheel 6. Remove the driver side vent panel by releasing the eight (8) panel clips/locator pins. (Fig. A 6) 7. Remove the lower dash cover. (Fig. A 7) Screw Fig. A 5 Screw i. Remove two (2) screws securing the lower dash cover. ii. Remove the hood release cable from the hood release latch iii. Release the five (5) panel clips and two (2) locator pins. iv. Remove the connectors. Side Vent Panel Fig. A 6 Panel Removal Tool Panel Removal Tool Clips (x5) Lower Dash Cover Screws (x2) Hood Release Latch Fig. A 7 Hood Release Cable Page 3 of 14 pages Supplier Ref #: DIO

4 8. Be careful when handling the lower dash cover during removal. The insulators in the lower dash cover break easily. (Fig. A 8) Insulators 9. Remove the upper dash cover. (Fig. A 9) i. Carefully insert removal tool to disengage clips to remove panel. ii. Pull upper dash cover upwards and rearward to remove. iii. Disconnect the connector from the ignition Start/Stop push button switch. Fig. A 8 Backside of Lower Dash Cover 10. Attach the masking tape to the driver s center vent panel as shown. (Fig. A 10) Panel Removal Tool Upper Dash Cover 11. Attach the masking tape on the lower steering column cover around the tilt lever, then remove one screw securing the lower steering column cover. (Fig. A 11) i. Do not attach the masking tape around the screw in the lower steering column cover. Fig. A 9 Masking Tape Masking Tape Fig. A 10 Masking Tape, Phillips Screwdriver Lower Steering Column Cover Masking Tape Tilt Lever Fig. A 11 Screw Page 4 of 14 pages Supplier Ref #: DIO

5 12. Pull up slightly and tilt forward the upper steering column cover, then remove it. (Fig. A 12) B. Preparation and Installation. 1. Turn the adjustment screw on the to the "8" position. (Fig. B 1) Upper Steering Column Cover 2. Insert the ECU mounting bracket into the indicated bracket slot on the. (Fig. B 2) Fig. A 12 Small Flat Blade Screwdriver GBS Setting i. Insert the mounting bracket into the correct slot; you have only one chance to install it properly. ii. Ensure the bracket is firmly attached to the ECU. 3. Plug in the V2 harness white 8P connector to the. (Fig. B 3) i. Verify the connector is plugged in securely. Fig. B 1 ECU Mounting Bracket Fig. B 2 EXAMPLE Fig. B 3 V2 Harness 8P Connector Page 5 of 14 pages Supplier Ref #: DIO

6 4. Locate and remove the tape securing the vehicle harness s white 3P connector to the vehicle harness below the meter panel area and to the right of the vehicle s electric power steering control module. (Fig. B 4) Power Steering Control Module 5. Locate the hole in the reinforcement to the right of the vehicle s electric power steering control module. Then using the screw supplied in the kit, secure the to the reinforcement. (Fig. B 5) i. When securing the screw, position the socket and extension in the opening above the steering column as shown. Fig. B 4 Vehicle Harness White 3P connector 10 mm Socket, Extension Tape ii. Ensure the screw is properly tightened. Reinforcement Screw Fig. B 5 Reinforcement Page 6 of 14 pages Supplier Ref #: DIO

7 C. V2 Harness Installation. 1. Plug the V2 harness white 3P connector into the vehicle harness white 3P connector. (Fig. C 1) i. Verify the connectors are plugged in securely. 2. Secure the 3P connectors and the V2 harness to the vehicle harness with one (1) medium wire tie. (Fig. C 2) V2 Harness Vehicle Harness 3P Connector V2 Harness 3P Connector i. Verify the connectors are plugged in securely. 3. Route the V2 harness with the 2P connector downward to the driver side center cluster area, then secure it to the vehicle harness with two (2) medium wire ties. (Fig. C 3) Fig. C 1 Side Cutter 3P Medium Wire Tie 3P V2 Harness Fig. C 2 Side Cutter Steering Shaft V2 Harness Medium Wire Ties (x2) Fig. C 3 V2 Harness 2P Connector Page 7 of 14 pages Supplier Ref #: DIO

8 D. Microphone Installation. 1. Using the 3M TM Prep Solvent 70 clean the area indicated on the backside of the dashboard near the diagnostic connector. (Fig. D 1) i. When cleaning with 3M TM Prep Solvent 70 follow the manufacturer s directions. Do not allow cleaner to air dry. 2. Remove the backing sheet and secure the microphone to the backside of the dashboard. (Fig. D 1) i. Secure the microphone as shown. Diagnostic Connector ii. Do not touch the adhesive surface of the microphone. Fig. D 1 Microphone iii. Press the microphone to the dashboard panel firmly. 3. Secure the microphone with one (1) small strip of foam tape. (Fig. D 2) i. Do not cover the opening of the microphone with the foam tape. Microphone 4. Plug in the V2 harness white 2P connector to the microphone white 2P connector. (Fig. D 3) i. Verify the connectors are plugged in securely. Fig. D 2 Side Cutter Microphone 2P connector Small Foam Tape V2 Harness V5 Harness 2P connector Medium Wire Tie Fig. D 3 Microphone Page 8 of 14 pages Supplier Ref #: DIO

9 5. Secure the 2P connectors to the vehicle harness with one (1) medium wire tie. (Fig. D 3) E. V2 Harness Installation (continued). Power Steering Control Module 1. Route the V2 harness ground wire through the opening below the electric power steering control module terminal as shown. (Fig. E 1) 2. Locate and remove the vehicle s ground bolt from the brace in the upper right corner of the driver side metal panel. (Fig. E 2) i. Do not discard the bolt. Fig. E 1 V2 Harness V2 Harness Ground Terminal 3. Secure the V2 harness ground wire terminal, along with the vehicle harness ground wire terminals, using the existing bolt. Then secure the V2 harness ground wire to the vehicle harness with one medium wire tie. (Fig. E 3) 10 mm Socket, Side Cutters Control Module Bolt i. Verify the bolt is tightened securely. F. Completing the Installation. 1. Complete the reassembly of the vehicle. i. Reconnect any disconnected connectors. ii. Verify the panels fit together properly with no uneven gaps between them. iii. Remove all masking tape attached earlier. iv. Reinstall battery cover and center luggage box cover. Fig. E 2 10 mm Socket, Torque Wrench Battery Metal Panel 2. Clean up and remove any trash. 3. Reconnect the vehicle s negative battery cable. (Fig. F 1) i. Position the negative terminal at an angle of 90º to the battery as shown. Negative Battery Cable 90 ii. Tighten the nut to 6 N m (53 lbf in). iii. Do not touch the positive terminal with Fig. F 1 Battery any tool when replacing the cable. Page 9 of 14 pages Supplier Ref #: DIO

10 4. Place the owner s manual, and warranty card, left in their protective bags, in the glove box. 5. Reset the power windows., Software Card i. Push down the power window switch of each door and lower the window halfway. ii. Pull up the switch until the window closes and hold the switch up for at least 1 more second. G. GBS Setting Procedure. Diagnostic Connector NOTE: Check for the latest version of the software on Toyota Information System (TIS) before setting up the security system. NOTE: Ensure the software is the latest version (Production Version 10.2a. (07/18/03) or later.) NOTE: Download the latest software from Toyota Information System (TIS). 1. Connect the scan tool connector to the vehicle s diagnostic connector in the lower dash area. (Fig. G 1) Fig. G 1 2. Insert the remote key or smart key (as appropriate) into the key slot. Press the power button once to select "ACC" position. i. Verify the shift position is in "N" position and LED on "P" switch is illuminated. 3. Push the scan tool main switch "ON" and then press the ENTER key. (Fig. G 2) "SELECT VEHICLE PROCESS 4. Select the correct vehicle application, "Prius MY2004". Fig. G 2 ON Page 10 of 14 pages Supplier Ref #: DIO

11 "ENABLE GLASS BREAKAGE SENSOR" PROCESS 5. Next, verify the connection of the DLC3 Cable. Press the "YES" button to continue. (Fig. G 3) 6. Select "INDIVIDUAL CHANGE" with the scroll key, then press the "ENTER" key. (Fig. G 4) 7. Select "SECURITY" with the scroll key, then press the "ENTER" key. (Fig. G 5) Fig. G 3 Fig. G 4 Fig. G 5 Page 11 of 14 pages Supplier Ref #: DIO

12 8. Select "WARN BY GLS SEN" with the scroll key, then press the "ENTER" key. (Fig. G 6) 9. Select "ON" with the scroll key, then press the "ENTER" key. (Fig. G 7) 10. Press the "YES" key. (Fig. G 8) Fig. G 6 Fig. G 7 Fig. G 8 Page 12 of 14 pages Supplier Ref #: DIO

13 11. Press the "ENTER" key. (Fig. G 9) 12. Press and hold the "ON" button, then press the "EXIT" button to turn off the scan tool. i. Disconnect the scan tool from the vehicle s diagnostic connector. Fig. G 9 Page 13 of 14 pages Supplier Ref #: DIO

14 Section III Functional Verifications Section III Functional Verifications Check: Accessory Function Checks Fit appropriate fuse before beginning. Close the hood before beginning. Press and release the remote key s lock button to start the system s arming process. Wait 30 seconds. Perform the following checks in a temperature controlled environment ( F) With moderate force, tap the center of the driver s door window with the tip of a key to trigger the "warn away" alarm. Look For: 1. The tail and maker lights flash once. The buzzer chirps once. All doors lock. The Security LED lights up. 2. After 30 seconds, the Security LED starts flashing; the system is now armed. 3. The horn sounds repeatedly. The interior lights turn on. The headlights flash repeatedly. The tail and marker lights flash repeatedly. The Security LED lights up. NOTE: If you do not disarm the system, the alarm will last 20 seconds. It is not necessary to check the alarm duration. NOTE: Adjust as necessary by increasing the GBS setting to the next level if the alarm does not trigger during the functional verifications. Press the unlock button of the remote key to stop the alarm. Vehicle Function Checks Perform standard electrical system function checks. 4. The horn stops sounding. All the lights stop flashing and/or turn off. The Security LED starts to flash. Confirm electrical system is functioning correctly. Page 14 of 14 pages Supplier Ref #: DIO

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