BODY BUILDER S DRAWINGS AND SUPPORTING DATA
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1 BODY BUILDER S DRAWINGS AND SUPPORTING DATA LIT. No. HMT07M006-A SEP. 2007
2 INTRODUCTION This book has been designed to provide information for body and equipment manufacturers who mount their products on FK, FM chassis. We believe that all the detailed information which is essential for that purpose is contained in this book, but if you require any additional data or information, please contact : MITSUBISHI FUSO TRUCK OF AMERICA, INC Center Square Road, Logan Township, NJ (Phone : (856) ) The specifications and descriptions contained in this book are based on the latest product information at the time of publication, but since the design of Mitsubishi-Fuso truck is continuously being improved, we must reserve the right to discontinue or change at any time without prior notice.
3 COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS The federal government has established Federal Motor Vehicle Safety Standards (FMVSS) for various categories of motor vehicles and motor Vehicle equipment under the provisions of the National Traffic and Motor Vehicle Safety Act of The Act imposes important legal responsibilities on manufacturers, dealers, body builders and others engaged in the marketing of motor vehicles and motor vehicles equipment. Vehicles manufactured by Mitsubishi FUSO Truck & Bus Corporation (MFTBC) for the subsequent installation of commercical bodies are classified as incomplete vehicles. These vehicles fully comply with certain applicable Motor Vehicles Safety Standards, and partially (or do not) comply with others. They cannot be certified fully because certain components which are required for certification are not furnished. Under present federal regulations, vehicles completed from these units are required to meet all applicable standards in effect on the date of manufacture of the incomplete vehicles, the date of final completion, or date between those two dates, as determined by their final configuration. MFTBC incomplete vehicles carry in the center console box a document, as shown on the next page, that provides the vehicle types (truck) into which they may appropriately be completed, and the degree to which the incomplete vehicles comply with each of the standards in effect on the date of its manufacture. The completing manufacturer must certify compliance with all applicable standards, but may rely on MFTBC certification for those standards so indicated in the instructions for completing the vehicle document, provided that the instructions for completing the vehicle are followed. Questions may be directed to the Engineering or Service Department of MFTBC. Alterations, modifications or additions to the vehicle which affect compliance with FMVSS are not covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise the completing manufacturer must assume responsibility for compliance with changes in federal requirements that occur after the manufacture of the incomplete vehicle by MFTBC, if he elects to certify compliance as of a later date.
4 INCOMPLETE VEHICLE DOCUMENT DO NOT REMOVE THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE.
5 List of FMVSS and CMVSS applicable to MFTBC trucks with GVWR of more than 10,000 lbs. manufactured after April is shown below. FMVSS/ CMVSS NO. Title 101 Controls and Displays 102 Transmission Shift Lever Sequence, Starter lnterlock and Transmission Braking Effect 103 Windshield Defrosting and Defogging Systems 104 Windshield Wiping and Washing Systems 106 Brake Hoses 108 Lamps, Reflective Devices and Associated Equipment 111 Rearview Mirrors 115 Vehicle ldentification Number (CMVSS ONLY) 116 Motor Vehicle Brake Fluids 119 New Pneumatic Tires for Vehicles other than Passenger Cars 120 Tire Selection and Rims for Motor Vehicles other than Passenger Cars 121 Air Brake Systems 124 Accelerator Control Systems 205 Glazing Materials 206 Door Locks and Door Retention Components 207 Seating Systems 208 Occupant Crash Protection 209 Seat Belt Assemblies 210 Seat Belt Assembly Anchorages 302 Flammability of lnterior Materials 1100 Vehicle Emissions (CMVSS only) 1106 Noise Emissions (CMVSS only) In addition to the lncomplete Vehicle Document, a Safety comformance Label as shown to the right is affixed to all the vehicles when shipped from the factory. This label contains all the FMVSS numbers applicable not only to chassis-cabs but also to completed vehicles if they are completed in accordance with the lncomplete Vehicle Document. This label is affixed to the door latch post of the left-hand side door. DO NOT COVER OVER WITH ANY OTHER LABEL.
6 NOISE REGULATIONS The U.S. Environmental Protection Agency (EPA) has established noise emission standards applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January 1, 1998 (40 CFR ), requiring that they must conform to an 80 db (A) maximum noise level when tested persuant to EPA s test procedures. MFTBC trucks are built in conformance with EPA Noise Emission Standards. Modified or altered vehicles may increase in noise emissions; compliance with applicable noise standards are the responsibility of the subsequent stage manufacturer. A sample of Noise Emission Conformity Label is shown below. This label is affixed to ali the vehicles when shipped from the factory. DO NOT COVER OVER WITH ANY OTHER LABEL. This label is affixed to the left-hand side door header trim.
7 PART II DRAWINGS AND TECHNICAL DATA
8 TABLE OF CONTENTS 1. LINE-UP CHART... II TYPICAL BODY LENGTHS... II CAB/CHASSIS DRAWING... II FK61FJ-H... II FK61FK-H... II FK61FM-H... II FK62FF-G... II FK62FJ-G... II FK62FL-G... II FK62FM-G... II FK62FS-G... II FK62FJ-H... II FK62FL-H... II FK62FM-H... II FK62FS-H... II FK65FM-G... II FK65FS-G... II FK65FM-H... II FK65FS-H... II FM65FJ-G... II FM65FL-G... II FM65FM-G... II FM65FP-G... II FM65FJ-H... II FM65FL-H... II FM65FM-H... II FM65FP-H... II CAB/CHASSIS FRONT AND REAR VIEW... II FK61F Series... II FK62F Series... II FK65F Series... II FM65F Series... II DETAILS OF CROSSMEMBERS... II FK61F, FK62F & FK65F Series... II-5-1
9 5.2 FM65F Series... II FRAME SECTION MODULUS DIAGRAM... II FK61F Series... II FK62F Series... II FK65F Series... II FM65F Series... II FORMULAS OF FRAME HEIGHT... II UPPER REBOUND LIMIT OF REAR AXLE... II FRONT AXLE... II REAR AXLE... II TIRE AND DISC WHEEL... II FRONT AND REAR SPRINGS... II PROPELLER SHAFT... II FK61F Series... II FK62F & FK65F Series... II FM65F Series... II EXHAUST SYSTEM... II FK6!FJ, FK, FL, FM, FS Series... II FK62FF Series... II FM65F Series... II FUEL TANK... II BATTERY BOX... II AIR SERVO ASSISTANCE AND AIR TANK... II FK61F Series... II FK62F, FK65F Series... II FM65F Series... II LICENSE PLATE LAMP... II-18-1
10 19. REAR COMBINATION LAMP... II BRAKE PIPING DIAGRAM... II FK61F Series... II FK62F, FK65F Series... II FM65F Series... II ELECTRIC CIRCUIT DIAGRAM... II POWER, CHARGE AND GROUND CIRCUIT... II-21-1 RELAY AND FUSE BOX CIRCUIT... II-21-1 POWER CIRCUIT... II-21-2 RESERVE POWER CIRCUIT... II BATTERY CHARGING CIRCUIT... II GROUND... II STARTING AND PREHEATING CIRCUIT... II ENGINE STARTING CIRCUIT... II ENGINE PREHEATING CIRCUIT... II LIGHTING CIRCUIT... II HEADLAMP CIRCUIT... II DAYTIME RUNNING LIGHT CIRCUIT... II TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT... II STOP LAMP CIRCUIT... II TURN SIGNAL AND HAZARD LAMP CIRCUIT... II BACKUP LAMP CIRCUIT... II CAB LAMP CIRCUIT... II ILLUMINATION LAMP CIRCUIT... II MARKER AND IDENTIFICATION LAMP CIRCUIT... II VAN BODY DOME LIGHT CIRCUIT... II METER CIRCUIT... II METER CLUSTER INTERNAL CIRCUIT... II TACHOMETER CIRCUIT... II SPEEDOMETER CIRCUIT... II FUEL GAUGE CIRCUIT... II WATER TEMPERATURE GAUGE CIRCUIT... II AIR GAUGE CIRCUIT... II INDICATOR AND WARNING LAMP CIRCUIT... II PARKING BRAKE INDICATOR CIRCUIT... II BRAKE WARNING CIRCUIT... II WATER LEVEL WARNING CIRCUIT... II ENGINE OIL LEVEL WARNING CIRCUIT... II ENGINE OIL PRESSURE WARNING CIRCUIT... II ENGINE OIL FILTER WARNING CIRCUIT... II-21-70
11 CAB TILT WARNING CIRCUIT... II FUEL FILTER WARNING CIRCUIT... II CAB SIDE ELECTRICAL CIRCUIT... II CIGARETTE LIGHTER CIRCUIT... II AUDIO CIRCUIT... II WIPER AND WASHER CIRCUIT... II HORN CIRCUIT... II AIR CONDITIONER CIRCUIT... II POWER WINDOW AND AUTO DOOR LOCK CIRCUIT... II MIRROR HEATER CIRCUIT... II CHASSIS SIDE ELECTRICAL CIRCUIT... II EXHAUST BRAKE CIRCUIT... II AIR DRYER CIRCUIT... II AIR SUSPENSION CIRCUIT... II ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT... II TRANSMISSION POWER TAKE-OFF CIRCUIT... II OTHERS CIRCUIT... II JOINT CONNECTOR (J/C)... II COMMON RAIL SYSTEM ELECTRIC CIRCUIT... II CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT... II AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS>... II AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS>... II ANTI-LOCK BRAKE SYSTEM CIRCUIT... II
12 FK.FM II LINE-UP CHART BASIC COMPONENTS BASIC DIMENSIONS mm (in) CURB WEIGHT (lbs) RATINGS kg (lbs) MODEL SERIES VEHICLE MODEL ENGINE TRANS- MISSION TIRES WHEEL BASE OVERALL LENGTH OVERALL WIDTH OVERALL HEIGHT (APPROX.) CAB TO REAR AXLE FRONT REAR TOTAL GVWR FRONT GVWR REAR GVWR FK61FJ1LSUH 4,570 (179.9) 7,655 (301.4) 3,715 (146.3) 2,380 (5,245) 1,180 (2,600) 3,560 (7,845) FK61FK1LSUH 4,870 (191.7) 8,095 (318.7) 4,015 (158.1) 2,390 (5,270) 1,195 (2,635) 3,585 (7,905) FK61F FK61FM1LSUH 6M60T1 LCT /70R19.5 5,540 (218.1) 9,075 (357.3) 2,180 (85.8) 2,495 (98.2) 4,685 (184.4) 2,405 (5,305) 1,225 (2,700) 3,630 (8,005) 3,300 (7,280) 6,200 (13,660) 9,000 (19,850) FK62FFZ1LSUG 3,700 (145.7) 6,545 (257.7) 2,955 (116.3) 2,550 (5,620) 1,370 (3,020) 3,920 (8,640) FK62FJZ1LSUG 4,460 (175.6) 7,655 (301.4) 3,715 (146.2) 2,625 (5,785) 1,340 (2,955) 3,965 (8,740) FK62FLZ1LSUG 5,100 (200.8) 8,645 (340.4) 4,355 (171.4) 2,650 (5,840) 1,405 (3,100) 4,055 (8,940) FK62FMZ1LSUG 5,430 (213.8) 9,075 (357.3) 4,685 (184.4) 2,670 (5,885) 1,400 (3,085) 4,070 (8,970) FK62FSZ1LSUG M060S6 6,450 (253.9) 10,565 (415.9) 5,705 (224.6) 2,705 (5,965) 1,455 (3,210) 4,160 (9,175) FK62FJZ1LSUH 4,460 (175.6) 7,655 (301.4) 3,715 (146.2) 2,620 (5,775) 1,330 (2,930) 3,950 (8,705) FK62FLZ1LSUH 5,100 (200.8) 8,645 (340.4) 4,355 (171.4) 2,595 (5,720) 1,445 (3,185) 4,040 (8,905) FK62FMZ1LSUH 5,430 (213.8) 9,075 (357.3) 4,685 (184.4) 2,610 (5,755) 1,445 (3,185) 4,055 (8,940) FK62F FK62FSZ1LSUH 6M60T1 LCT R22.5 6,450 (253.9) 10,565 (415.9) 2,370 (93.3) 2,615 (103.0) 5,705 (224.6) 2,705 (5,965) 1,445 (3,185) 4,150 (9,150) 4,830 (10,640) 8,390 (18,500) 11,790 (25,995) FK65FMZ1LSUG 5,430 (213.8) 9,075 (357.3) 4,685 (184.4) 2,695 (5,940) 1,600 (3,530) 4,295 (9,470) FK65FSZ1LSUG M060S6 6,450 (253.9) 10,565 (415.9) 2,605 (102.6) 5,705 (224.6) 2,770 (6,105) 1,630 (3,595) 4,400 (9,700) FK65FMZ1LSUH 5,430 (213.8) 9,075 (357.3) 4,685 (184.4) 2,625 (5,790) 1,670 (3,680) 4,295 (9,470) FK65F FK65FSZ1LSUH 6M60T1 LCT R22.5 6,450 (253.9) 10,565 (415.9) 2,370 (93.3) 2,610 (102.8) 5,705 (224.6) 2,700 (5,950) 1,735 (3,825) 4,435 (9,775) 4,830 (10,640) 8,390 (18,500) 11,790 (25,995) FM65FJ1LSUG 4,620 (181.9) 7,945 (312.8) 3,875 (152.5) 2,850 (6,285) 1,785 (3,935) 4,635 (10,220) FM65FL1LSUG 5,080 (200.0) 8,625 (339.6) 4,335 (170.6) 2,895 (6,385) 1,815 (4,000) 4,710 (10,385) FM65FM1LSUG 5,550 (218.5) 9,325 (367.1) 4,805 (189.1) 2,920 (6,440) 1,840 (4,055) 4,760 (10,495) FM65FP1LSUG M070S6 6,080 (239.4) 10,375 (408.5) 2,695 (106.1) 5,335 (210.0) 2,930 (6,460) 1,940 (4,275) 4,870 (10,735) FM65FJ1LSUH 4,620 (181.9) 7,945 (312.8) 3,875 (152.5) 3,000 (6,615) 1,820 (4,010) 4,820 (10,625) FM65FL1LSUH 5,080 (200.0) 8,625 (339.6) 4,335 (170.6) 3,040 (6,700) 1,845 (4,070) 4,885 (10,770) FM65FM1LSUH 5,550 (218.5) 9,325 (367.1) 4,805 (189.1) 3,065 (6,755) 1,865 (4,115) 4,930 (10,870) FM65F FM65FP1LSUH 6M60T1 MD R22.5 6,080 (239.4) 10,375 (408.5) 2,445 (96.3) 2,690 (105.9) 5,335 (210.0) 3,060 (6,745) 1,945 (4,290) 5,005 (11,035) 5,305 (11,700) 9,615 (21,200) 14,920 (32,900)
13 2. TYPICAL BODY LENGTHS Notes (1) Selection of the correct model and wheelbase is dependent on many factors. This chart can serve only as a puick reference guide. It does not preclude the neccesity of performing a complete weight distribution analysis. (2) MFTA assumes no liability whatsoever for any damege(s) to person(s) or property caused by utilization of this chart. Selection of the correct model and wheelbase is solely the responsibility of the selling dealer. (3) All weitht distribution calculaition herein is based on water level loading and 6-inch cab-to-body clearance. (4) When selection of the correct model and wheelbase is made, carefully follow the requirements below. (a) Individual GAWR s and GVWR s must not be exceeded. (b) It is advisable that front axle loading ratio be 30% or more because of vehicle stability. (c) The length of rear overhang should comply with federal, state/province and or local regulations if any. MFTA Suggests the X-marked body lengths for each model because of stability, commerciality and reliability. VEHICLE DIMENSIONS mm(in) BODY LENGTH (ft) MODEL WB CA UCA CB CE OAL HG ,570 3,715 3,560 5,665 7,665 J (179.9) (146.2) (140.2) (223.0) (301.4) 4,870 4,015 3,865 6, FK61F K (191.7) (158.0) (152.1) (240.4) (318.7) (29.5) 5,540 4,685 4,530 7,085 9,075 M (218.1) (184.4) (178.4) (278.9) (357.3) 3,700 2,955 2,800 4,555 6,545 F (145.7) (116.3) (110.3) (179.3) (257.7) 4,460 3,715 3,560 5,665 7,665 J (175.6) (146.2) (140.2) (223.0) (301.4) FK62F 5,100 4,355 4,205 6,655 8, L FK65F (200.8) (171.4) (165.5) 150 (262.0) (340.4) (30.5) 5,430 4,685 4,530 (6.0) 7,085 9,075 M (213.8) (184.4) (178.4) (278.9) (357.3) 6,450 5,705 5,555 8,575 10,565 S (253.9) (224.6) (218.6) (337.6) (415.9) 4,620 3,875 3,725 5,955 7,945 J (181.9) (152.5) (146.6) (234.4) (312.8) 5,080 4,335 4,185 6,635 8,625 L (200.0) (170.6) (164.7) (261.2) (339.6) 845 FM65F 5,550 4,805 4,655 7,335 9,325 (33.3) M (218.5) (189.1) (183.2) (288.8) (367.1) 6,080 5,335 5,180 8,385 10,375 P (239.4) (210.0) (204.0) (330.1) (408.5) FK.FM II-2-1
14 3. CAB/CHASSIS DRAWING 3.1 FK61FJ-H FK.FM II-3-1
15 3.2 FK61FK-H FK.FM II-3-2
16 3.3 FK61FM-H FK.FM II-3-3
17 3.4 FK62FF-G FK.FM II-3-4
18 3.5 FK62FJ-G FK.FM II-3-5
19 3.6 FK62FL-G FK.FM II-3-6
20 3.7 FK62FM-G FK.FM II-3-7
21 3.8 FK62FS-G FK.FM II-3-8
22 3.9 FK62FJ-H FK.FM II-3-9
23 3.10 FK62FL-H FK.FM II-3-10
24 3.11 FK62FM-H FK.FM II-3-11
25 3.12 FK62FS-H FK.FM II-3-12
26 3.13 FK65FM-G FK.FM II-3-13
27 3.14 FK65FS-G FK.FM II-3-14
28 3.15 FK65FM-H FK.FM II-3-15
29 3.16 FK65FS-H FK.FM II-3-16
30 3.17 FM65FJ-G FK.FM II-3-17
31 3.18 FM65FL-G FK.FM II-3-18
32 3.19 FM65FM-G FK.FM II-3-19
33 3.20 FM65FP-G FK.FM II-3-20
34 3.21 FM65FJ-H FK.FM II-3-21
35 3.22 FM65FL-H FK.FM II-3-22
36 3.23 FM65FM-H FK.FM II-3-23
37 3.24 FM65FP-H FK.FM II-3-24
38 4. CAB/CHASSIS FRONT AND REAR VIEW 4.1 FK61F Series FK.FM II-4-1
39 4.2 FK62F Series FK.FM II-4-2
40 4.3 FK65F Series FK.FM II-4-3
41 4.4 FM65F Series FK.FM II-4-4
42 5. DETAILS OF CROSSMEMBERS 5.1 FK61F, FK62F & FK65F Series (1/2) FK.FM II-5-1
43 5.1 FK61F, FK62F & FK65F Series (2/2) FK.FM II-5-2
44 5.2 FM65F Series (1/2) FK.FM II-5-3
45 5.2 FM65F Series (2/2) FK.FM II-5-4
46 6. FRAME SECTION MODULUS DIAGRAM 6.1 FK61F Series (1/3) FK.FM II-6-1
47 6.1 FK61F Series (2/3) FK.FM II-6-2
48 6.1 FK61F Series (3/3) FK.FM II-6-3
49 6.2 FK62F Series (1/5) FK.FM II-6-4
50 6.2 FK62F Series (2/5) FK.FM II-6-5
51 6.2 FK62F Series (3/5) FK.FM II-6-6
52 6.2 FK62F Series (4/5) FK.FM II-6-7
53 6.2 FK62F Series (5/5) FK.FM II-6-8
54 6.3 FK65F Series (1/2) FK.FM II-6-9
55 6.3 FK65F Series (2/2) FK.FM II-6-10
56 6.4 FM65F Series (1/4) FK.FM II-6-11
57 6.4 FM65F Series (2/4) FK.FM II-6-12
58 6.4 FM65F Series (3/4) FK.FM II-6-13
59 6.4 FM65F Series (4/4) FK.FM II-6-14
60 7. FORMULAS OF FRAME HEIGHT (Ground to top of frame at front and rear axle center) FRONT MODEL TIRE Hf ± 10 (mm) Hf ± 0.4 (in.) FK61F 225/70R wf (kg) wf (lbs.) FK62F FK65F 10R wf (kg) wf(lbs.) FM65F 11R wf (kg) wf(lbs.) REAR MODEL TIRE Hr ± 25 (mm) Hr ± 0.4 (in.) FK61F 225/70R wr(kg) under 3,387 kg wr(lbs.) under 7,460 lbs wr(kg) over 3,387 kg wr(lbs.) over 7,460 lbs. FK62F wr(kg) under 4,129 kg wr(lbs.) under 9,095 lbs. W.B.F 10R wr(kg) over 4,129 kg wr(lbs.) over 9,095 lbs. EXCEPT wr(kg) under 3,983 kg wr(lbs.) under 8,773 lbs. 10R22.5 W.B.F wr(kg) over 3,983 kg wr(lbs.) over 8,773 lbs. FK65F 10R wr(kg) wr(lbs.) FM65F 11R wr(kg) under 5,561 kg wr(lbs.)under 12,249 lbs wr(kg) over 5,561 kg wr(lbs.) over 12,249 lbs. Note: Hf : Front Frame Height Wf : Front Axle Load Hr: Rear Frame Height Wr : Rear Axle Load FK.FM II-7-1
61 8. UPPER REBOUND LIMIT OF REAR AXLE UNIT IN mm (in.) MODEL TIRE SIZE A B C D FK61F 225/70R (16.42) (3.50) (5.71) (15.98) FK62F 10R (20.71) (3.50) (10.04) (15.98) FK65F 10R (20.71) (0.43) (9.76) (15.98) FM65F EATON 11R22.5 (21.41) (4.49) (8.66) (20.28) EXCEPT R22.5 EATON (21.41) (5.08) (8.66) (19.09) NOTE: (1) B indicates the distance between the top of rear axle and the upper face of frame in extreme bump postion. (2) C indicates the distance between the top of tire and the upper face of frame in extreme bump position. FK.FM II-8-1
62 9. FRONT AXLE FRONT AXLE INFORMATION VEHICLE FRONT AXLE MODEL MODEL CAPACITY FK61F F040T 3,300kg 7,270lbs FK62F 4,900kg F060T FK65F 10,800lbs FM65F F070T 5,400kg 11,905lbs TIRE SIZE FT SC FH 225/70R19.5 LOAD RANGE F 10R22.5 LOAD RANGE G 11R22.5 LOAD RANGE G 1,785mm 70.28in. 1,888mm 74.33in. 1,920mm 75.59in. 790mm 31.10in. 790mm 31.10in. 790mm 31.10in. 171mm 6.73in. 180mm 7.09in. 186mm 7.32in. DIFINITIONS FT:FRONT TREAD SC: SPRING TO SPRING DISTANCE FH: DISTANCE BETWEEN THE CENTER LINE OF TIRE AND THE BOTTOM OF FRONT AXLE FC: FRONT AXLE CLEARANCE MINIMUM CLEARANCE BETWEEN THE FRONT AXLE AND GROUND-LINE TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1) FORMULA FOR CALUCULATING FRONT AXLE CLEARANCE FC=TIRE LOADED RADIUS-FH FK.FM II-9-1
63 10. REAR AXLE REAR AXLE INFORMATION VEHICLE REAR AXLE MODEL MODEL CAPACITY FK61F R050T 7,700kg 16,975lbs. FK62F R052T 9,200kg 20,280lbs. FK65F R052T 9,200kg 20,280lbs. FM65F R060T 10,200kg 22,485lbs. R080T 10,800kg 23,810lbs. TIRE SIZE RT SC RH DS 225/70R R R R R22.5 1,670mm 65.75in. 1,710mm 67.32in. 1,710mm 67.32in. 1,850mm 75.51in. 1,850mm 75.51in. 990mm 38.98in. 990mm 38.98in. 988mm 38.90in. 1,015mm 39.96in. 1,015mm 39.96in. 203mm 7.99in. 203mm 7.99in. 203mm 7.99in mm 9.55in mm 10.14in. 272mm 10.71in. 324mm 12.76in. 324mm 12.76in. 324mm 12.76in. 324mm 12.76in. DIFINITIONS RT:REAR TREAD SC: SPRING TO SPRING DISTANCE RH: DISTANCE BETWEEN THE CENTER LINE OF REAR AXLE AND THE BOTTOM OF REAR AXLE DS: DUAL TIRE SPACING DW: MINIMUM DISTANCE BETWEEN THE INNER SURFACE OF REAR TIRES MW: OVERALL WIDTH OF VEHICLE RC: REAR AXLE CLEARANCE MINIMUM CLEARANCE BETWEEN THE REAR AXLE AND THE GROUND-LINE TIRE SECTION WIDTH: SEE TIRE CHART (PAGE II-11-1) TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1) FORMULA FOR CALUCULATING REAR WIDTH AND HEIGHT DIMENSIONS DW=RT-DS-TIRE SECTION WIDTH MW=RT+DS+TIRE SECTON WIDTH RC=TIRE LOADED RADIUS-RH FK.FM II-10-1
64 11. TIRE AND DISC WHEEL TIRE VEHICLE MODEL TIRE SIZE TIRE LOAD LIMITS SINGLE DUAL LBS. PSI LBS. PSI FK61F 225/70R19.5 3, , FK62F FK65F 10R22.5 5, , FM65F 11R22.5 6, , MAXIMUM GAWR LIMITS FRONT REAR 2 SINGLE 4 DUALS 3,300kg 6,200kg 7,280lbs. 13,660lbs. 5,150kg 9,720kg 11,350lbs. 21,420lbs. 5,600kg 10,660kg 12,350lbs. 23,360lbs. TIRE SIZE 225/70R19.5 LOAD RANGE F 10R22.5 LOAD RANGE G 11R22.5 LOAD RANGE G LOADES 379mm 14.9in. 475mm 18.7in. 489mm 19.25in. TIRE RADIUS UNLOADED 415mm 16.3in. 526mm 20.71in. 544mm 21.41in. TIRE SECTION WIDTH 237mm 9.33in. 274mm 10.79in. 294mm 11.58in. TIRE CLEARANCE 35mm 1.37in. 50mm 1.97in. 30mm 1.18in. DESIGN RIM WIDTH 6.75in. 7.50in. 7.50in. DISC WHEEL VEHICLE MODEL WHEEL SIZE BOLT HOLES BOLT CIRCLE DIA. INNER CIRCLE DIA. OUTSIDE OFFSET DISC THK RIM TYPE FK61F 6.75X FK62F,FK65F FM65F 7.50X mm 8.75in. 285mm 11.22in. 164mm 6.46in. 221mm 8.70in. 136mm 5.35in. 162mm 6.38in. 12mm 0.47in. 1 pieces FK.FM II-11-1
65 12. FRONT AND REAR SPRINGS FK.FM II-12-1
66 13. PROPELLER SHAFT 13.1 FK61F Series FK.FM II-13-1
67 13.2 FK62F & FK65F Series FK.FM II-13-2
68 13.3 FM65F Series FK.FM II-13-3
69 14. EXHAUST SYSTEM 14.1 FK6!FJ, FK, FL, FM, FS Series UNIT:mm (in.) FK.FM II-14-1
70 14.2 FK62FF Series UNIT:mm (in.) FK.FM II-14-2
71 14.3 FM65F Series UNIT:mm (in.) FK.FM II-14-3
72 15. FUEL TANK MAIN TANK MODEL A B FK (8.07) (8.46) FM (10.0) (8.46) SPARE TANK MODEL A B FK61FK (9.84) (8.46) (8.07) (8.46) FK62FL FK6!FM FK6!FS FM65F!-G FM65FL-H FM65FM-H FM65FP-H 210 (8.27) 254 (10.0) 215 (8.46) 254 (10.0) 215 (8.46) 215 (8.46) 215 (8.46) 215 (8.46) UNIT:mm (in.) FK.FM II-15-1
73 16. BATTERY BOX FK.FM II-16-1
74 17. AIR SERVO ASSISTANCE & AIR TANK 17.1 FK61F Series FK.FM II-17-1
75 17.2 FK62F, FK65F Series FK.FM II-17-2
76 17.3 FM65F Series FK.FM II-17-3
77 18. LICENCE PLATE LAMP NOTE: (1) Recommended dimensions to install the license plate are shown in Fig. A. (2) Illustartion of lamp position are for reference only. UNIT: mm(in.) FK.FM II-18-1
78 19. REAR COMBINATION LAMP NOTE: (1) This drawing shows the one for left side. Lamp for right side is symmetrical. (2) Use upper holes to install this lamp assy to bodies. UNIT: mm(in.) FK.FM II-19-1
79 20. BRAKE PIPING DIAGRAM 20.1 FK61F Series FK.FM II-20-1
80 20.2 FK62F, FK65F Series FK.FM II-20-2
81 20.3 FM65F Series FK.FM II-20-3
82 21. ELECTRIC CIRCUIT DIAGRAM 21.1 POWER, CHARGE AND GROUND CIRCUIT RELAY AND FUSE BOX CIRCUIT FK.FM II-21-1
83 POWER CIRCUIT FK.FM II-21-2
84 POWER CIRCUIT FK.FM II-21-3
85 POWER CIRCUIT FK.FM II-21-4
86 POWER CIRCUIT FK.FM II-21-5
87 POWER CIRCUIT FK.FM II-21-6
88 POWER CIRCUIT FK.FM II-21-7
89 POWER CIRCUIT FK.FM II-21-8
90 POWER CIRCUIT FK.FM II-21-9
91 POWER CIRCUIT FK.FM II-21-10
92 POWER CIRCUIT FK.FM II-21-11
93 POWER CIRCUIT FK.FM II-21-12
94 POWER CIRCUIT FK.FM II-21-13
95 RESERVE POWER CIRCUIT FK.FM II-21-14
96 BATTERY CHARGING CIRCUIT FK.FM II-21-15
97 GROUND FK.FM II-21-16
98 GROUND FK.FM II-21-17
99 GROUND FK.FM II-21-18
100 GROUND FK.FM II-21-19
101 GROUND FK.FM II-21-20
102 GROUND FK.FM II-21-21
103 GROUND FK.FM II-21-22
104 GROUND FK.FM II-21-23
105 GROUND FK.FM II-21-24
106 GROUND FK.FM II-21-25
107 GROUND FK.FM II-21-26
108 GROUND FK.FM II-21-27
109 GROUND FK.FM II-21-28
110 GROUND FK.FM II-21-29
111 GROUND FK.FM II-21-30
112 GROUND FK.FM II-21-31
113 GROUND FK.FM II-21-32
114 GROUND FK.FM II-21-33
115 21.2 STARTING AND PREHEATING CIRCUIT ENGINE STARTING CIRCUIT FK.FM II-21-34
116 ENGINE STARTING CIRCUIT FK.FM II-21-35
117 ENGINE STARTING CIRCUIT FK.FM II-21-36
118 ENGINE STARTING CIRCUIT FK.FM II-21-37
119 ENGINE STARTING CIRCUIT FK.FM II-21-38
120 ENGINE PREHEATING CIRCUIT FK.FM II-21-39
121 21.3 LIGHTING CIRCUIT HEADLAMP CIRCUIT FK.FM II-21-40
122 DAYTIME RUNNING LIGHT CIRCUIT FK.FM II-21-41
123 DAYTIME RUNNING LIGHT CIRCUIT FK.FM II-21-42
124 TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT FK.FM II-21-43
125 STOP LAMP CIRCUIT FK.FM II-21-44
126 TURN SIGNAL AND HAZARD LAMP CIRCUIT FK.FM II-21-45
127 TURN SIGNAL AND HAZARD LAMP CIRCUIT FK.FM II-21-46
128 BACKUP LAMP CIRCUIT FK.FM II-21-47
129 BACKUP LAMP CIRCUIT FK.FM II-21-48
130 BACKUP LAMP CIRCUIT FK.FM II-21-49
131 CAB LAMP CIRCUIT FK.FM II-21-50
132 ILLUMINATION LAMP CIRCUIT FK.FM II-21-51
133 MARKER AND IDENTIFICATION LAMP CIRCUIT FK.FM II-21-52
134 VAN BODY DOME LIGHT CIRCUIT FK.FM II-21-53
135 21.4 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT FK.FM II-21-54
136 METER CLUSTER INTERNAL CIRCUIT FK.FM II-21-55
137 TACHOMETER CIRCUIT FK.FM II-21-56
138 SPEEDOMETER CIRCUIT FK.FM II-21-57
139 SPEEDOMETER CIRCUIT FK.FM II-21-58
140 SPEEDOMETER CIRCUIT FK.FM II-21-59
141 FUEL GAUGE CIRCUIT FK.FM II-21-60
142 WATER TEMPERATURE GAUGE CIRCUIT FK.FM II-21-61
143 AIR GAUGE CIRCUIT FK.FM II-21-62
144 21.5 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT FK.FM II-21-63
145 PARKING BRAKE INDICATOR CIRCUIT FK.FM II-21-64
146 BRAKE WARNING CIRCUIT FK.FM II-21-65
147 BRAKE WARNING CIRCUIT FK.FM II-21-66
148 WATER LEVEL WARNING CIRCUIT FK.FM II-21-67
149 ENGINE OIL LEVEL WARNING CIRCUIT FK.FM II-21-68
150 ENGINE OIL PRESSURE WARNING CIRCUIT FK.FM II-21-69
151 ENGINE OIL FILTER WARNING CIRCUIT FK.FM II-21-70
152 CAB TILT WARNING CIRCUIT FK.FM II-21-71
153 FUEL FILTER WARNING CIRCUIT FK.FM II-21-72
154 21.6 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT FK.FM II-21-73
155 AUDIO CIRCUIT FK.FM II-21-74
156 WIPER AND WASHER CIRCUIT FK.FM II-21-75
157 HORN CIRCUIT FK.FM II-21-76
158 AIR CONDITIONER CIRCUIT FK.FM II-21-77
159 AIR CONDITIONER CIRCUIT FK.FM II-21-78
160 POWER WINDOW AND AUTO DOOR LOCK CIRCUIT FK.FM II-21-79
161 MIRROR HEATER CIRCUIT FK.FM II-21-80
162 21.7 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT FK.FM II-21-81
163 EXHAUST BRAKE CIRCUIT FK.FM II-21-82
164 EXHAUST BRAKE CIRCUIT FK.FM II-21-83
165 AIR DRYER CIRCUIT FK.FM II-21-84
166 AIR SUSPENSION CIRCUIT FK.FM II-21-85
167 AIR SUSPENSION CIRCUIT FK.FM II-21-86
168 21.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT TRANSMISSION POWER TAKE-OFF CIRCUIT FK.FM II-21-87
169 21.9 OTHERS CIRCUIT JOINT CONNECTOR (J/C) FK.FM II-21-88
170 JOINT CONNECTOR (J/C) FK.FM II-21-89
171 JOINT CONNECTOR (J/C) FK.FM II-21-90
172 JOINT CONNECTOR (J/C) FK.FM II-21-91
173 JOINT CONNECTOR (J/C) FK.FM II-21-92
174 JOINT CONNECTOR (J/C) FK.FM II-21-93
175 JOINT CONNECTOR (J/C) FK.FM II-21-94
176 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II-21-95
177 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II-21-96
178 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II-21-97
179 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II-21-98
180 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II-21-99
181 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II
182 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II
183 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II
184 COMMON RAIL SYSTEM ELECTRIC CIRCUIT FK.FM II
185 CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT FK.FM II
186 CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT FK.FM II
187 CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT FK.FM II
188 CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT FK.FM II
189 AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS> FK.FM II
190 AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS> FK.FM II
191 AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS> FK.FM II
192 AUTOMATIC TRANSMISSION CIRCUIT <Allison 1000 RDS, 2200 RDS> FK.FM II
193 AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS> FK.FM II
194 AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS> FK.FM II
195 AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS> FK.FM II
196 AUTOMATIC TRANSMISSION CIRCUIT <Allison 3000 RDS> FK.FM II
197 ANTI-LOCK BRAKE SYSTEM CIRCUIT FK.FM II
198 ANTI-LOCK BRAKE SYSTEM CIRCUIT FK.FM II
199 ANTI-LOCK BRAKE SYSTEM CIRCUIT FK.FM II
200 BODY BUILDER S DRAWINGS AND SUPPORTING DATA SEP. 2007
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