# Pulsing Seconds Total of Pulsing Time = No Cycles

Transcription

1 Recommendations for Maintenance: Please, note it is important to make sure the tool has clean, dry and lubricated air at the recommended pressure supplied to it. (Please consult the service manual for further instructions) The pulse tool requires preventive maintenance like oil changes and have the parts inspected periodically. It is recommended to make the first preventive maintenance at 250,000 pulses-seconds or 6 months, which either one occurs first. The tool s performance should be evaulated. The oil needs to be changed. Inspect all the soft parts of the pulse unit (the soft parts are referenced as the "Repair Kit" - see parts list page 2). The Repair Kit includes all the necessary parts and it is recommend to be performed every six months (unless parts are in good condition). If the tool fails before the 250,000 pulses-seconds then the pulse unit needs to be rebuilt, with the "Repair Kit" and "Service Kit" (see parts list page 2). Caution: prevailing torque, which makes that the tool start pulsing early, reduces the life of the Oil & O-rings of the pulse unit. A pulse-second is not every second the tool is running, only when it's "pulsing" and applying torque. On typical applications the tool should run down freely until fastener is snug and then the tool starts pulsing until it reaches the preset torque. When operating the tool on the fastener, start counting once the tool begins pulsing. You can use a watch with a second hand and time it until the tool shuts-off. Use the information to calculate how many pulse-seconds the tool performs per application each day. Then perform some basic math to calculate the tool's maintenance schedule. Use this formula. # Pulsing Seconds Total of Pulsing Time = No Cycles NOTE: Please include the rework, reverse, or retightening time is involve on the operation to calculate the accurate pulsing time. Here is an example: Pulsing Time = 2 seconds Pulses- seconds recommended = 250, ,000 pulses-sec 2 sec = 125,000 cycles Using the information above, you can estimate the maintenance period for the tool by using this formula: No of Fasteners Pulsing Time per Fastener No of Parts Assembled per Day Calculation Maintenance Period 7 2 seconds ,000 /(300*7) = days Pulse Unit Casing A Cap Screw 3 M6x18L 2 63-I Pulse Unit Housing I Bushing I Gasket I C Washer 1 Axial gap: 0.8, 0.9, 1.0 mm B 6 63-I Side Handle Spring Washer 1 M Washer 1 Ø20x Ø13x1t 1

2 Pulse Unit Part No. 63-IS ASM IS Pin IS Washer IS Inertia Block O-Ring 1 Ø6 x Ø Round Head Bolt 1 M5x6L 6 63-IS Adjusting Screw Spring Pin 1 Ø 2 x14l 8 63-IS Adjusting Spring IS Spring Setter IS Spring IS Pin IS Set Screw IS Pulse Cylinder O-Ring 1 AS036/ Ø 60 x Ø IS Roll Shaft I Roller Plug IS Locking Nut Steel Ball 1 Ø I Collar I Washer Snap Ring 1 R O-Ring 1 AS25/ Ø x Ø I Piston I Roller IS Anvil X-Ring 1 Ø x Ø I Back Up Ring I Nut Cap Screw 1 M6x8L O-Ring 1 Ø4.5x Ø 1.5 2

3 Motor Unit Spring Pin 1 Ø6 x16l 2 63-I Air Inlet Plate Ball Bearing / Ø17 x Ø35 x I Rear Plate I Roll Plug I Roter I Rotor Blade Spring Pin 2 Ø4 x20l 9 63-I Cylinder Ball Bearing / Ø25x Ø47 x I Nut 1 Housing Unit and Valve & Trigger O-Ring 3 AS151 / Ø75.87x Ø Set Screw 1 M10x8L 3 63-I Housing Round Head Bolt 2 M5x6L 5 63-IS Seat O-Ring 1 Ø18x Ø IS Valve Washer IS Valve O-Ring 1 Ø25x Ø I Nut 1 3

4 Pin 1 Ø2x30L I Muffler I Exhaust Deflector O-Ring 1 Ø16x Ø I Air Inlet Bushing I Muffler I Net Snap Ring 1 R16 63-I A Air Inlet 3/8 PF I B Air Inlet 1 3/8 PT I C Air Inlet 3/8 NPT Nipple 1 3/8 Px1/ Spring Pin 1 Ø3x18L I Trigger Screw 2 M3x6L I Regulator Knob IS F/R Valve I Spring Steel Ball 1 Ø 1/ I Valve Sleeve O-Ring 1 Ø21x Ø O-Ring 1 Ø3x Ø IS Valve Stem I Spring I Bushing O-Ring 1 Ø1.8x Ø O-Ring 1 Ø19x Ø IS Spring 1 Repair Kit Pulse unit Casing / Pulse unit / Motor Unit / Housing Unit and Valve and Trigger Part No. 63-IS200RK 1 63-I Gasket O-Ring 1 AS036/ Ø 60 x Ø X-Ring 1 Ø x Ø I Back Up Ring O-Ring 1 Ø4.5x Ø 1.5 Service Kit Part No. 63-IS200SK 1 63-IS Inertia Block 1 Pulse Unit O-Ring 1 Ø6 x Ø 1.5/ Pulse Unit O-Ring 1 AS25/ Ø x Ø 1.78/ Pulse Unit 4 63-I Air Inlet Plate 1 Motor Unit 5 63-I Rotor Blade 7 Motor Unit Ball Bearing / Ø25x Ø47 x12 / Motor Unit O-Ring 3 AS151 / Ø75.87x Ø2.62 / Housing Unit and Valve and Trigger O-Ring 1 Ø18x Ø 1.5 / Housing Unit and Valve and Trigger O-Ring 1 Ø25x Ø 1.5 / Housing Unit and Valve and Trigger I Muffler 1 Housing Unit and Valve and Trigger O-Ring 1 Ø16x Ø 1.5 / Housing Unit and Valve and Trigger I Muffler 1 Housing Unit and Valve and Trigger O-Ring 1 Ø21x Ø 1.5 / Housing Unit and Valve and Trigger O-Ring 1 Ø3x Ø 1 / Housing Unit and Valve and Trigger O-Ring 1 Ø1.8x Ø 1.9 / Housing Unit and Valve and Trigger IS Spring 1 Housing Unit and Valve and Trigger O-Ring 1 Ø19x Ø 1.5 / Housing Unit and Valve and Trigger 4

5 Service Tools 1 63-I Tool Cover Impulse Oil 1000ml 5