Solenoid-driven Diaphragm Metering Pump

Transcription

1 Solenoid-driven Metering Pump

2 Features Equipped with New Functions for Higher Safety, Superior Eco-friendly Performance, and Optimal Ease of Use Higher Safety Three types of safety functions that realize higher rank risk management Control functions SAFE mode for preventing abnormal pressure buildup While the discharge valve is closed, the liquid transfer force is controlled to prevent pressure buildup. Relief valve function for releasing abnormal pressure When the pressure exceeds the setting value, the relief valve operates automatically. Alarm function for notifying abnormal pressure When abnormal pressure builds up due to clogging of the pipes or while the discharge valve is closed, an alarm is emitted to warn this condition. Specifications To use the SAFE mode, set the stroke length to 100%. The SAFE mode is not available for -00, boiler type and high-pressure type. The function is disabled at the factory default setting. Standard type pump discharge pressure: 0.7MPa. Boiler-type pump discharge pressure: 1.5MPa. The Relief valve function cannot be selected for SUS type, high-viscosity type, and high-pressure type pumps. Safety function selection flow When the alarm function is used together with the SAFE mode, an alarm is emitted for pressure lower than the normal pressure. This function is disabled at the factory default setting. Sodium hypochlorite injection pumps Prevents abnormal pressure buildup Outputs an alarm when abnormal pressure builds up Requires a discharge pressure of 0.7MPa minimum SAFE mode SAFE mode Relief valve function Alarm function Alarm function 1

3 Function correspondence table /M/T General chemical model Relief valve function SAFE mode Alarm function ECO mode R/60R/100R /60/100 High pressure 1.0MPa Low pressure 0.1MPa 00 High-viscosity Boiler High-pressure 60/100 R Superior Eco-friendly Performance Optimal Ease of Use Operability Simple key operations and user interface enable intuitive operation. Flexible installation methods The head can be moved in three directions. Wide power supply range Operation can be performed using a voltage between AC100 and 40V (±10%). High-brightness display 1 cycle 1 cycle 1 cycle 1 cycle Up to 55% reduction of power consumption Outdoor use DCL/DCLM/DCLT CL/CLM/CLT Sodium hypochlorite R/60R/100R /60/100 A circle ( ) is indicated for the corresponding function that can be set. A cross ( ) is indicated for the corresponding function that must not be set even though it istechnically possible. Automatically cuts power-on time in accordance with the discharge pressure The power of conventional pumps was always turned on for a specific period regardless of the discharge pressure. The ECO mode of pumps always monitors operation conditions and automatically shortens the power-on time during low-pressure operation in order to reduce power consumption. The high-brightness LED is clearly visible even in low-light environments. Power-on time to solenoid Water-&Dust-proof structure IEC standard: IP65 or equivalent Power consumption reduction example: -60 model Operating pressure: 1.0MPa Number of strokes: 0 strokes/min. Average power consumption: 18W Operating pressure: 0.1MPa Number of strokes: 0 strokes/min. Average power consumption: 8W Easy maintenance The liquid-end parts are easy to disassemble and replace by simply detaching four bolts. Wide variety of liquid-end components For boiler For highpressure liquids Stainless steel For high-viscosity liquids Acrylic for sodium hypochlorite Features Control functions Specifications Sodium hypochlorite injection pumps

4 Features Wide-ranging Control Functions Realize Ideal Chemical Injection Systems Common functions M T Control functions Manual operation Strokes/minute control You can set the range between 1 and 0 strokes per minute in 1-stroke units. Synchronous pulse control A single pulse can be output for a single pump operation. The output pulse can be input to a second pump to perform synchronous operation. Discharge volume control ( only) You can set the range between 0.1 and the maximum discharge volume in 0.1mL-per minute units. Polyaluminum chloride Flow meter (pulse/analog) Sodium hydroxide Sodium hypochlorite External operation & stop control The pump can be turned on and off using a input signal from an external device. Alarm output When the pump is used in combination with a level meter and checker, an alarm is output during abnormal pressure buildup. Alarm Relief valve side pipe (air purge hose) Level meter Chemical liquid tank Example: For a single stroke (Pump A), controls such as three strokes (Pump B) and strokes (Pump C) can be enabled. Specifications Pulse input-based proportional control Pulse frequency-division The pump performs a single injection operation for 'n' times of input pulse signals. Setting range: n = 1 to 999 Setting example: n = 3 Signal Pulse frequency-magnification T The pump performs the injection operation 'n' times for a single input pulse signal. Setting range: n = 1 to 999 Setting example: n = 3 Signal *1 *1 For T, this is available only when using timer function. Pump operation Pump operation Sodium hypochlorite injection pumps Analog input signal-based proportional control Automatic operation The pump operates for a specified number of strokes in the range of 0 to 0 strokes per minute in accordance with the setting value (set point, proportional band), upon receiving an analog input signal (4 to 0mA). (1) Set point (SP) setting SP setting range: 0 to 100% Discharge volume Fixed PB, variable SP M () Proportional band (PB) setting PB setting range: -999 to 999% Fixed SP, variable PB 3

5 4Features Control functions Specifications Sodium hypochlorite injection pumps Input signal Output signal Control Digital Number of ports Analog Type Number of ports Digital Type Manual operation Number of strokes Discharge volume control Pulse proportional control Analog proportional control Timer control External operation & stop input signal (pulse type) Stop signal, pulse signal Sync pulse, alarm output 0.1 to maximum discharge volume (Enables setting in 0.1mL/minute units) M (analog type) Stop signal, pulse signal Sync pulse, alarm output 1 to 0 (Enables setting in 1-stroke units) T (timer type) Stop signal, pulse signal Sync pulse, alarm output Timer control Interval mode Pump operation can be turned on and off in accordance with the setting of the timer. You can set any ON and OFF period for one pattern each in the range of 1 to 9999 minutes. Setting example: ON period: 5 minutes OFF period: 3 minutes 5 minutes 5 minutes 5 minutes DAY mode T The pump operates automatically everyday using the same ON and OFF timing that is set. You can set up to nine program patterns within the range of 0:00 to 4:00 in 1-minute unit. DAY mode cannot be used together with the WEEK mode. Setting example: ON time: OFF time: 3 minutes 3 minutes 3 minutes When both interval mode and pulse operation are simultaneously set, the pump will operate in accordance with pulse frequency-division or pulse frequency-magnification setting within the ON time set for the DAY mode and interval mode. WEEK mode The pump automatically operates every week at the same ON and OFF time being set for the day of the week. You can set one program pattern for each day of the week. You can set the ON time from 0:00 to 4:00 and OFF time within the range 0:00 to 48:00 in 1-minute unit. WEEK mode cannot be used together with DAY mode. Setting example Mon Tue Wed Thu Fri Sat Sun Mon Tue ON time Mon Time that can be set OFF time for each program ON time Pump operation time Tue OFF time ON time Wed OFF time ON time Thu OFF time ON time Fri OFF time ON time Sat OFF time ON time Sun OFF time When the pulse proportional control operation is set, the pump will operate in accordance with the pulse frequency-division or pulse frequency-magnification set for this operation. When both interval mode and pulse proportional control operation are simultaneously set, the pump will operate in accordance with pulse frequency-division or pulse frequency-magnification set for this operation.*1 *1 The number of strokes will be the value set in each program. The following combination of functions can also be used besides the abovementioned combination. Interval mode External operation control DAY mode External operation control DAY mode Pulse proportional control Interval mode Pulse proportional control External stop control WEEK mode External stop control WEEK mode

6 Application examples Simple water purifying treatment Elevated water tank Control panel Features DC40mA Distributing reservoir Distribution Control panel chlorine indicator chlorine indicator Power supply chlorine indicator Sampling valve Feedwater Level switch Water lifting pump Circulation pump Elevated water tank Chemical injection system PTS Sampling valve Liquid Water-storage tank transfer pump Circulation pump Sodium hypochlorite storage tank Water receiving tank Control functions Circulation type bathtub Hair catcher Bathtub Circulation pump Power supply Filter or cartridge strainer Sampling valve DC40mA Pressure reducing valve Filter Heat exchanger FR recorder Power supply Level switch Sodium hypochlorite storage tank Swimming pool Swimming pool Balancing tank C-type holder Hair catcher Filter or cartridge strainer Circulation pump Sampling valve Filter DC40mA FR recorder Heat exchanger Chemical injection system PTS Power supply Chemical injection for boiler Water treatment of cooling tower Specifications Chemical injection system PTS Circulation pump Boiler Cooling tower Waste water Building Circulation pump Heat exchanger Sodium hypochlorite injection pumps Neutralization of ph in waste water Chemical injection system PTS Raw water Control panel ph recorder ph meter Mixer Neutralization tank Tank with ph recording instrument Discharge Dechlorination treatment of RO film process Sodium hypochlorite storage tank Industrial water Filter Filter Primary treatment Control panel High-pressure pump Dechlorination treatment Dechlorination solvent tank Static mixer Control panel Waterstorage tank Static mixer 5

7 General chemical model High-viscosity model () type Discharge side joint type Discharge side joint SUS type Valve stopper /M/T VTCE EPDM EPDM VTCF Fluoro rubber Special fluoro rubber /M/T FTCE FTCF FTCT EPDM Fluoro rubber Special fluoro rubber Packing EPDM PP Special fluoro rubber PP /M/T 6TCT Valve stopper SUS316 SUS316 Discharge side joint Valve stopper Compression coil spring Discharge side joint Valve stopper Compression coil spring Boiler model () VTC Fluoro rubber PE SUS4 VTCET EPDM SUS4 High-pressure model () VTCET EPDM Features Control functions Specifications Sodium hypochlorite injection pumps 6

8 Features Model code VTCE 49 W S JPL Series name : Standard (pulse input) type M: Analog input type T: Timer control type : Standard (pulse input) type Not all model combinations are possible. When selecting the pump model, first check Specification and Liguid-end material. Model(discharge volume standard) [General chemical liquid injection model w/relief valve] R : ml/min 60R : 60mL/min 100R : 100mL/min [General chemical liquid injection model] : ml/min 60 : 60mL/min 100 :100mL/min 00 :0mL/min*1 [Boiler chemical liquid injection model w/relief valve*1] R : 8mL/min VTCE VTCF FTCE FTCF FTCT 6TCT Liquid-end material VTCET Hose standard (size/material) PE/FEP/ 1/4" 3/8" PE/FEP 4 6 PA specification W : Standard BW : Boiler Applicable standard S : Standard CE : CE marking -compatible Power plug EUP : Euro plug ULP : UL plug AUP : Australia plug UKP : UK plug JPL : Japan lead wire Control functions *1 SAFE mode cannot be used. [Boiler chemical liquid injection model*1] : 8mL/min [High-pressure chemical liquid injection model *1] : 5mL/min [High-viscosity chemical liquid injection model] 60 : 60mL/min 100 : 100mL/min VTCET VTCF RC 1/4 FNPT 1/ : High-pressure V : High-viscosity Specifications Sodium hypochlorite injection pumps Performance specifications Specification Max.discharge volume*1 Max.discharge pressure*1 Stroke speed Stroke length Connection (hose/tube:i.d x O.D) Viscosity of transfer liquid Temperature of transfer liquid Ambient temperature Environmental resistance Insulation class Weight kg ml/min L/H MPa bar Model /M/T /M/T R/ R/ 60R/ VTCE/VTCF FTCE/FTCF FTCT 6TCT VTCET(boiler) VTCET(high-pressure) VTCE/VTCF FTCE/FTCF FTCT 6TCT VTCF(high-viscosity) /1.0 * 7/10 * /1.0 * 7/10 * strokes/min (Enables setting in 1-stroke units) mm (Enables adjustment using the dial) Discharge side 4 x 9( braidedhose) 6 x 11( braided hose) 6 x 8(PE) 6 x 8(FEP) 4 x 6(PA) Rc1/4 6 x 8(PE) 6 x 8(FEP) 1 x 18 6 x 8(PE) 6 x 8() 6 x 8(PE) 6 x 8() 1/4"x3/8"(PE) 1/4"x3/8"(FEP) 1/4"x3/8"(PE) Suction side 1/4"x3/8"(PE) 4 x 9( braided hose) 4 x 9( braided hose) 1/4"x3/8"(FEP) ( braided hose) 1/4" x 3/8"(PE) Air-release 4 x 6 (soft hose) - 4 x 6 (soft hose) - 50mPas or less 0 40(no freezing allowed) 0 40 IEC standard:ip65 or equivalent (water-&dust-proof) B 3,000mPas or less* *1 Conditions:Clean water, room temperature. * 0.7MPa (7bar) for models w/relief valve(r type) whereas 1.0MPa (10bar) for models w/o relief valve. *3 When transferring high-viscosity liquids, the maximum discharge volume may be lower than the specified volume depending on the characteristics of the liquid and operating conditions. Consult TACMINA separately when transferring high-viscosity liquids. Specification Max.discharge volume*1 Max.discharge pressure*1 Stroke speed Stroke length Connection (hose/tube:i.d x O.D) ml/min L/H MPa bar Model /M/T /M/T 100R/ VTCE/VTCF FTCE/FTCF FTCT 6TCT VTCF(high-viscosity) VTCE/VTCF strokes/min (Enables setting in 1-stroke units) mm (Enables adjustment using the dial) Discharge side 6 x 11( braided hose) 6 x 8(PE) 6 x 8(FEP) 6 x 8(PE) 6 x 8() 1/4"x3/8"(PE) 1/4"x3/8"(FEP) Suction side 1/4" x 3/8"(PE) 1 x 18 ( braided hose) 6 x 11( braided hose) 6 x 8(PE) 1/4" x 3/8"(PE) Air-release 4 x 6 (soft hose) - - Viscosity of transfer liquid 50mPas or less 3,000mPas or less* 50mPas or less Temperature of transfer liquid 0 40(no freezing allowed) Ambient temperature 0 40 Environmental resistance IEC standard:ip65 or equivalent (water-&dust-proof) Insulation class B Weight kg *1 Conditions:Clean water, room temperature. * When transferring high-viscosity liquids, the maximum discharge volume may be lower than the specified volume depending on the characteristics of the liquid and operating conditions. Consult TACMINA separately when transferring high-viscosity liquids. 7

9 Control function specifications Power supply specifications Number of ports Digital Analog M 1 1 T Rated voltage V R/ R/ Boiler 60R/60 100R/ High pressure AC V±10 Input signal Specifications Output signal External dimensions Control Number of ports Manual operation Type Digital Analog Digital Specifications Type Number of strokes Discharge volume control Pulse Division proportional control Magnification Analog proportional control Interval DAY Timer WEEK DAY + Interval WEEK + Interval Timer + Pulse Division proportional control Magnification External operation signal External stop signal Operation sync pulse Alarm output Anti-corrosion performance Chemical liquid temperature: 0 to 40 C Hydrochloric acid Sulfuric acid Sodium hydroxide Ammonia water Sodium hypochlorite Hydrogen peroxide Poly aluminum chloride (PAC) Aluminum sulfate Polymer coagulant Open collector or non-voltage pulse Stop signal Pulse signal Open collector Sync pulse Alarm output Liquid-end material HC HSO4 NaOH NH4OH NaCO HO ASO43 DC 4-0mA Open collector 1 to 0 (Enables setting in 1-stroke units) 0.1 to maximum discharge volume (Setting in 0.1mL/min. units enabled) 1/9991/ Open collector or non-voltage pulse Stop signal Analog signal Sync pulse Alarm output VTCE 60% Open collector or non-voltage pulse VTCF Stop signal Pulse signal Open collector Sync pulse Alarm output Proportional band/set point method 1 pattern pattern 7pattern 1/9991/ The shape and dimensions differ slightly depending on the liguid-end material and connection type. 0% 80% 1 % *1 There are cases where the specified maximum discharge volume may not be achieved for the transfer of high-viscosity liquids due to liquid characteristics and conditions. If you are going to use the pump for transferring high-viscosity liquids, please contact your dealer or TACMINA for special consultation. The anti-corrosion performance varies widely depending on environmental conditions such as temperature, humidity, and ultraviolet rays. The above table is not intended to guarantee absolute safety. The data in the above table indicates the anti-corrosion performance for liquid-end materials of the pumps. For the anti-corrosion performance of hoses, please contact your dealer or TACMINA separately. Refer to this table according to the Liquid-end material of each model. FTCE 60% Number of phases Frequency Hz Maximum current A Maximum power consumption VA Average power consumption W Cable FTCF 0% 80% Accessories Hose Tube Air purge hose with relief valve*1 Anti siphonal check valve Foot valve weight Hose pump Cable ties (INSULOK ) for relief hose (spare)*3 1 * 1setR1/) FTCT 38% 98% 1% % /M/T Single phase 50/60Hz Cabtyre cable510 3m 3m 3m 3m Signal cable m Pump attachment bolts and nuts sets (M5x) Instruction manual 1copy *1 This hose is already attached to models with the simple relief valve. * This hose is not supplied with 00-type models. *3 This accessory is supplied with models with the simple relief valve set VTCET 1set 1set Discharge side: Suction side: 1 1 VTCF (High viscosity) 1 00mPas* Suction side: 1 1 6TCT General chemical model Boiler High pressure High viscosity VTCE VTCF FTCE FTCF FTCT 6TCT VTCET 1 set (R1/ or R3/8) 1set R1/) VTCET 98% 90% VTCF 3m Features Control functions Specifications Sodium hypochlorite injection pumps 8

10 Safe Pump Models Dedicated for Sodium Hypochlorite Injection Features Air block In-line type automatic air-release Air block and in-line type automatic air-release function DCLseries In-line type automatic air-release In-line type automatic air-release function CLseries Control functions Two mechanisms for preventing gas lock In-line type automatic air-release mechanism DCL and CL series are equipped with an air-release mechanism designed using a new concept. The in-line air-release mechanism of these models assures the elimination of air that is trapped in the pump head and automatically prevents the discharge trouble caused by gas lock. Conventional design Air New design Chemical liquid and air Chemical liquid Specifications Sodium hypochlorite injection pumps Air block mechanism DCL series pumps are equipped with a degassing joint as standard equipment. The degassing joint prevents intrusion of air that causes gas lock. Prevents intrusion of maximum 15cc of air. Liquid Air Easy-to-check trapped air Suction The transparent acrylic pump head, which has an innovative design to minimize dead space, enables the operator to check the trapped air at a glance. Air is discharged from a dedicated air purge port. Chemical liquid leaks into the air purge port side under some conditions and the discharge volume becomes unstable. Air-release performance Air purge time [sec.] Anti siphonal check valve that prevents clogging at the injection point Conventional pumps Main pipe (raw water) Standby state The pressure inside the discharge side and pump head becomes equal and the air is compressed. Injection point (no injection state) Crystallization caused by reaction between sodium hypochlorite and calcium in raw water. DCL/CL series Main pipe (raw water) Discharge process The smaller volume of air after it is compressed is discharged together with the liquid. Comparison of the time required to purge air that is trapped in the pump head between CL and previous models (CLPZD, ARPZD). Test conditions (Discharge pressure: 1.0MPa, air volume: 0.1mL) Test conditions (Discharge pressure: 1.0MPa, air volume: 0.5mL) Approx. 60% Approx. 60% reduction reduction Unable to purge air Previous model CL type Previous model AR type Air purge time [sec.] Previous model CL type Previous model AR type The check valve cap closes to prevent crystallization caused by reaction between sodium hypochlorite and calcium in raw water. 9

11 Model code DCL Performance specifications Liquid-end materials External dimensions DCL/DCLM/DCLT Air purge port Series name DCL : Air block and in-line type automatic airrelease functions CL : In-line type automatic air-release function Specification Max.discharge volume*1 Max.discharge pressure*1 Connection (hose/tube:i.d O.D) Weight Stroke speed Stroke length *1 Conditions:Clean water, room temperature. * 0.7MPa (7bar) for models w/relief valve(r type) whereas 1.0MPa (10bar) for models w/o relief valve. *3 Provided for the DCL series only. Packing Degassing joint Air purge port ml/min L/H MPa bar Model Discharge side Suction side Air-release Degassing joint*3 Viscosity of transfer liquid Temperature of transfer liquid Ambient temperature Environmental resistance Insulation class kg Not all model combinations are possible. When selecting the pump model, first check Specification and Liguid-end material. ATCF 4 9 W S Control type None : Standard (pulse input) type M : Analog input type T : Timer control type R/ 60R/ Model (discharge volume standard) 7/10* 7 10 strokes/min (Enables setting in 1-stroke units) 0.51 mm (Enables adjustment using the dial) ( braided hose) ( braided hose) (PE) (PE) 1/4" 3/8" 1/4" 3/8" (PE) (PE) 4 6 (soft hose) 1/4" 3/8" (soft hose) 50mPas or less 040 (no freezing allowed) 040 IEC standard:ip65 or equivalent (water-&dust-proof) B DCL.0 CL /1.0* DCL/DCLM/DCLT AcrylicPMMA Fluoro rubber Special fluoro rubber ATCF W/ relief valve R: ml/min 60R: 60mL/min 100R: 90mL/min W/0 relief valve : ml/min 60 : 60mL/min 100 : 90mL/min DCL.1 CL R/ CL/CLM/CLT structure Discharge side joint Spacer Spacer Accessories CL/CLM/CLT ATCF Liquid-end material Hose/tube Air purge hose with relief valve*1 Degassing joint Anti siphonal check valve Foot valve Cable ties (INSULOK ) for relief hose (spare)* Signal cable Pump attachment bolts and nuts Hose standard (size/material) PE 1/4" 3/8"PE Air purge port specification W: Standard DCL/DCLM/DCLT 1 set (hose already attached) Applicable standard S: Standard CE: CE marking -compatible 3m 1m 1 set (R1/) Operating instructions 1 copy *1 The air purge hose with relief valve is already attached to this pump. * This accessory is supplied for models with the relief valve (R type). 1 m 1 set JPL Power plug EUP:Euro plug ULP :UL plug AUP:Australia plug UKP:UK plug JPL:Japan lead wire CL/CLM/CLT 1 set Features Control functions Specifications Sodium hypochlorite injection pumps 10

12 Options Degassing joint Degassing joint is installed at the suction side of a pump. It separates absorbed air bubbles from the liquid to prevent air bubbles from entering the pump head. This joint is supplied with the DCL series as standard equipment. Flow checker Flow checker is highly resistant to acid and alkalis and allows the injection operation of the pump to be checked at low cost. The pump-direct connection type and hose connection type are the two types of volume checkers available. Parts kit Parts kit includes all required consumables in a set and is more economical than purchasing the parts separately. Since all consumables are packaged in one box, it also makes inventory management easier. pressure exhaustion valve pressure exhaustion valve is directly connected to the discharge side of the pump so that the pipes can be safely purged of abnormal pressure that builds up. It also enables residual pressure and residual liquid to be safely discharged when maintenance services are performed. Pulse generator type flowmeter When using this flowmeter in combination with a Tacmina pulse signal input type metering pump, you can construct a simple and low-cost injection system proportional to the required flow rate. Related equipments Relief valve (safety valve) Relief valve automatically releases excessive pressure that builds up inside the discharge side pipes due to clogging of the pipes or while the discharge valve is closed. It can prevent accidents such as damage to the pump or piping. Flow indicator and photoelectric sensor These optional products enable you to check the injection operation visually as well as by means of a sensor. Back pressure valve Float switch Back pressure valve prevents excessive liquid flow and siphon effect by sealing the outlet port of the liquid with a diaphragm, and by applying just enough force (back pressure) to overcome the fluid inertia force. Float switch will stop the pump when the remaining volume of chemical liquid in the tank becomes low. They also cause an alarm to be emitted to notify you that it is time to refill the liquid. Two types of float switches are available, namely the float type with choices of one-point and two-point type sensors, and the electrode type, which is highly resistant to chemicals. Pump and tank combination Chemical injection system PTS Tank capacity /50/10 L Compact design and easy to assemble in equipment and install. You can start operation by simply connecting the power supply and piping. For large-capacity chemical injection PZiG/PZD/PZi Max. discharge volume Max. discharge pressure 0 to 1000mL/min. 1.0Mpa Quick calibration based on actual discharge volume Pulse input-based proportional control and external stop input control Tank Tank capacity 5 to 1000L Solution tank PE tank tank Product designs and specifications are subject to change without notice for product improvement. Head Office: --14 Awajimachi, Chuo-ku, Osaka Japan Tel.+81(0) Fax.+81(0) URL trade@tacmina.com EC-050 () 1 01/5/VSS JQA EM0637 Production Department