Filtration Solutions. Cover subheadline. Engineered for performance and value in a variety of applications.

Transcription

1 AFC-Series Backwash/Tubular Tubular/Backwashing Filter Systems F-Series Filter Systems Liquid Cover headline Filtration Solutions Cover subheadline North America 95 Shaver Road Portage, Michigan 4904 USA Toll Free: (800) (North America only) Voice: + (69) Fa: + (69) 33-3 Europe/Africa/Middle East Auf der Heide Nettersheim Germany Voice: Fa: China NO. 353 Riying Road North W.G.Q. F.T.Z. Pudong, Shanghai 003 China Voice: (86-) Fa: (86-) All trademarks and registered trademarks are the property of their respective owners. Engineered for performance and value in a variety of applications. North America HQ 70 Wood Avenue Iselin, NJ Toll Free: (800) (North America only) Voice: (73) Fa: ( 95) Brazil Av. Julia Gaioli, 450 Bonsucesso Guarulhos Brazil Voice: +55 () Fa: +55 () For more information, please us at filtrationinfo@eaton.com. Or, visit us online at Filtration, LLC EATON-RGV Litho USA EF-TBF POD (0/08)

2 Since 948, when we introduced the first tubular filters to the papermaking industry, Ronningen-Petter has continued to innovate with backwashing/ An industry-leading family of solutions Barrier filtration and backwash cleaning: the basics Capture, clean, epel: how Ronningen-Petter systems work Every process is unique that s why we offer several backwashing/tubular systems in several configurations. All Ronningen-Petter backwashing/tubular filters operate on a common F-Series and AFC-Series philosophy of barrier filtration. Filtration media either stainless steel or a Our flagship tubular systems. During backwash, The only multi-element, single-housing a single tube is taken fabric screen supported by a stainless steel backing selected for its retention and flow properties is located within the filter housing. filter in the backwashing/tubular family, off-line from the process the offers high-flow flow via a three-way capability and is well-suited to code tubular systems to reduce waste, valve. Once an element is applications. Filter elements are improve process efficiency, and clean, it is returned to service arranged in a circular pattern increase product quality. and the net element may be cleaned. within a single large housing. At The remaining elements in the filter the center of the system is a rotating remain operational throughout this washing arm. When an element cycle. F-Series and AFC-Series Today we offer a full line of backwashing/tubular solutions to meet your specific application demands and business needs. From the high-capacity for high flow in a Process liquids flow into the housing at the inlet at its base and pass across the filter media from the outside inward. Because of this flow path, contaminants collect on the outside of the filter element slowly forming a cake, removing smaller particles. During backwash (triggered by time or pressure differential), a valve switches one station s flow from the inlet header to the drain header to facilitate reverse flow. Liquid is run in reverse through the system to remove contaminants from the media. Contaminants and cleaning fluid are epelled through the drain header at the base of the unit. compact footprint, to our simple single-tube AFC-Series systems for stand-alone applications with low solids loading, there s a Ronningen-Petter solution for any process. All RonningenPetter filters are engineered for the best possible performance and value in every application. multiple units consist of arm rotates to that element. -0 individual tubes Much like the, when valved in parallel to the drain valve is opened to common inlet, outlet, atmosphere, a vacuum condition and drain headers. AFC-Series units are also available in economical Feature Tight retentions (as low as micron) with high flow rates Benefit Ideal for a wide range of process liquids and parameters Eliminates the need for disposable media including bags and cartridges Reduced disposal costs, materials loss, labor, and inventory Choice of configurations Available solutions to optimize your system for almost any filtration challenge Modular scaleable systems Your system can grow with your application demands Automated clean-in-place operation Optimizes cleaning frequency and reduces labor demands Wide range of operating pressures Capable of reliable operation and performance up to,000 psi (69 bar) occurs, and the position pressure of the unit forces clean process liquid single- and duo-tube configurations, which must backward through the media and be removed from service for manual cleaning. flushes contaminants. The simple, space-saving design of the Ronningen-Petter Backwashing/Tubular Advantages requires cleaning, the washing with only a single moving part is ideal for the most demanding applications. The unit features a circular configuration of up to 8 tubes surrounding a central cleaning valve. During backwash, a diverter inside the cleaning valve rotates to the tube to be cleaned. This closes the tube to the incoming Cake formation increases operational efficiency While the filtration media provides some of the filtration action, collected contaminants actually further increase efficiency. We call this phenomenon cake formation. The collected solids (or cake ) trap additional contaminants. The key to making this principle work is timely cleaning too soon and you lose the benefit, too late and the system flow becomes hindered. process liquid and opens it to the atmosphere (via the drain line). The result causes outlet process Ronningen-Petter systems come factory pre-set to backwash liquid to flow in reverse through when the differential pressure from inlet to outlet reaches 5 psi the element, cleaning it of contaminants and epelling them through the drain. ( bar) typically the optimum time to initiate backwashing, although this is adjustable.

3 AFC-Series AFC-Series high-pressure capability and modular fleibility Single Filters When your application demands high-pressure operation up to,000 psi (69 bar) and scalable Designed for batch or intermittent service, our single AFC-Series filters are ideal for a wide fleibility, the Ronningen-Petter AFC-Series is optimal. AFC-Series systems are available in range of applications. Quick coupling connectors afford easy media access for inspection, single-, duo-, and multiple configurations to meet your application and business demands. cleaning, or replacement. We offer a choice of and configurations, Design both with pressure gauge and drain valve options. Multiple Filters Multiple units consist of two or more single filter units valved in parallel to common headers. This configuration enables sequential backwashing of individual elements while the system remains in operation. Body Inlet / Outlet Size - in. (mm) Inlet / Outlet Header Sizes - in. (mm) (5.4) (50.8) 6 (5.4) 6 (5.4) 0 (54) 0 (54) Element Styles Available - in. (mm) (50.8) diameter style.875 (73) 3.5 (8.3) diameter single, Tri-cluster, Accuflu (8.3) diameter single, Tri-cluster, Accuflu (4.3) 4.5 (4.3) Pressure Rating3 - psi (bar) High Pressure psi (0.3 bar) High Pressure - 50 psi (7. bar) Air Requirement (Automated Units) -0 psi ( cfm, for sequencing -0 psi ( cfm, for sequencing -0 psi ( cfm, for sequencing 0/0 V, 50/ Hz, single phase 0/0 V, 50/ Hz, single phase 0/0 V, 50/ Hz, single phase Electrical Requirement (Auto mated Units) Drain 3Teflon (38.) (50.8) (73) 3.5 (88.9) 4 (38) Element Styles Available - in. (mm) (50.8) diameter single.5 (57.) diameter single Pressure Ratings3 - psi (bar) High Pressure - 50 psi (7. bar) High Pressure - 50 psi (7. bar) High Pressure - 50 psi (7. bar) +,000 psi (0.3 bar) Total Volumetric Capacity- model # - gal. (l) (.5) 0.5 (.9) (3.8).4 (5.3).3 (4.9).4 (9.).3 (4.9).4 (9.) (8.) 45 (0.4) Single Unit Weight - lbs. (kg) 5 (6.8) 8 (8.) 5 (.3) 30 (3.6) 35 (5.9) (8.) Drain Size - in. (mm).5 (3.75) Available in design only. Consult media availability chart for specific retentions and types available. 3Teflon gaskets limit pressure maimum to 80 psi (5.5 bar). Design Duo Filters Ronningen-Petter AFC-Series duo filters consist of two single filter units connected to a pair of 3-way valves for continuous service during cleaning or maintenance. For this reason, duo filters header size 3 (76.). Consult factory for custom sizes. Consult 00 (5.4) are typically rated at the same capacity as a single. But, for intermittent service applications, the media availability chart for specific rententions and types available. valves can be positioned so that both units operate simultaneously. gaskets limit pressure maimum to 80 psi (5.5 bar). AFC available in 000 psi (0.3 bar) only. AFC 00 Multiple Unit Design 00 (5.4) (38.) (50.8) (73) 3.5 (88.9) 4 (38) Element Styles Available - in.(mm) (50.8) diameter single.5 (57.) diameter single Pressure Ratings3 - psi (bar) High Pressure - 50 psi (7. bar) High Pressure - 50 psi (7. bar) High Pressure4-50 psi (7. bar) psi (4. bar) - 7 psi (5.7 bar) psi(0.3 bar) Total Volumetric Capacity- model # gal. (l) AFC Multiple High-Pressure Unit 0.8 (3.0) 8 (3.8) 54 (7.6) (0.6) 8.6 (9.8) Design (8.) (9.8) (8.) Total Unit Weight - lbs. (kg) 80 (36.3) 90 (.8) 0 (49.9) 5 (56.7) (63.5) (7.6) 80 (8.6) 300 (36.0) Drain Size5 - in. (mm).5 (3.75) Straight - Thru Available in straight-thru only. Consult media availability chart for specific rete ntions and types available. 3Teflon gaskets limit pressure maimum to 80 psi (5.5 bar) (4. bar), 7 (5.7 bar), and 000 (0.3 bar) psi available in strate-thru design only. All high pressure units incorporate -way ball valves. 5Consult factory for optional additional drain sizes.

4 F-Series powerful performance in a compact footprint F-Series robust, modular capability for a wide range of liquids The revolutionary Ronningen-Petter can replace an 8-station multiple tubular system with a single For continuous high-flow service and solids removal from to,700 microns, Ronningen- unit in only a one-square-meter footprint. The simplicity of the design also helps to reduce overall Petter s F-Series multiple filter systems are an ecellent choice. F-Series system investment demands. Single systems can handle flow rates up to,000 gpm (454 m3/hr) and multiple systems are rated for 50 psi (7 bar) service and single system flow rates up to 3,000 units can be combined when higher flow rates are necessary. gpm (68 m /hr). F-Series features three-way ball valves, automated cleaning with direct 3 mounted actuators and solenoids, and available blank stations for easy future epansion. AFR-8-4 F-Series Inlet Outlet Header Sizes - in. (mm) Pressure Rating3 - psi (bar) 6 (5.4) Element Styles Available - in. (mm) Tri-Cluster, Accuflu-7 4(0.8) Pressure Rating - psi (bar) Volumetric Capacity 0 (54) Single Unit Weight3 - lbs. (kg) Air Requirement Electrical Requirement - 0 psi ( cfm, for sequencing Electrical Requirement (Automated Units) Inlet Outlet Header Size - in. (mm) 50 psi (7. bar) Air Requirement (Automated Units) Element Styles Available - in. (mm) Tri-Cluster, Accuflu- 7 F-Series Eternal Backwashing Multiple Unit AFR-8-6 0/0V, 50/ Hz, single phase Drain header size 3 (76.). Consult factory for custom sizes. Consult media availability chart for specific retentions and types available. 3 Teflon gaskets limit pressure maimum to 80 psi (5.5 bar). ASME code units are limited to 50 psi (0.3 bar). 5-Cluster, 7-Cluster, Accuflu-5 50 psi (7. bar) 50 psi (7. bar) Each body tube = 4 gallons Each body tube = 4.8 gallons,00 lbs. (499),300 lbs. (590) -0 psi ( cfm, for sequencing -0 psi ( cfm, for sequencing 0/0 V, 50/ Hz, single phase 0/0 V, 50/ Hz, single phase Multiple Unit Drain connection is 3 (76.) weld stub. Consult media availability chart for specific retentions and types available. 3Weights are approimate and assume eight filled stations. high flow with a single vessel The is perfect for high-flow applications on water-like liquids up to,000 gpm (4,997 m3/hr) including surface water straining or injection water for drilling applications. Its unique multi-element, singlehousing design makes it ideal for code applications and those requiring specialized materials and coatings. Internal and eternal backwashing configurations An eternal backwashing system Backwashing is based on differential pressure, to minimize unnecessary element cleaning. utilizes an additional header at Ronningen-Petter F-Series and AFC-Series tubular the top of the unit. This header introduces a separate cleaning Inlet/Outlet Connection multiple systems are available in both internal and eternal backwashing configurations. Internal liquid (typically water) to backwash the filter element to the drain. backwashing systems are designed for processes with system pressure greater than or equal to 45 psi (3. bar) and low viscosity process liquids. Eternal backwashing systems are designed for applications with high-value process liquids and/or processes with low operating pressures. With an internal backwashing system, a small amount of clean process liquid flows backward through the tube being cleaned and out the drain header at the unit base. 5LF in. 4 (mm) (00) Flow3 gpm 353 (m3/hr) (80) Filtration Surface Area in 58 (cm) (3,34) Number Filter Elements 5 Total Volumetric Capacity gal.. (l) (4.4) Single Unit Weight4 lbs. 5 (kg) (45) 7LF 7 6 (50) 794 (80),05 (6,780) 7 4 (59) 948 (430) 8 (00),4 (30),339 (8,638) 7 45 (70),33 (0) (50) (50),85,7 () (55),78,7 (,48) (3,658) (70) (70.6),433,543 (650) (700) 3 (300),7 (65),505 (6,6) 3 03 (390),764 (800) (300) (350) 3,35 4,89 (7) (950) 3,08 3,859 (9,877) (4,896) (390) (5),874,04 (850) (,000) (0) (450) 5,9 7,055 (,00) (,0) 5,98 6,55 (33,535) (4,70) (0) (90),97 4, (,0) (,000) 0 (500) 8,0 (,950) 7,704 (49,703) 55 (965) 5,070 (,300) Pressure Ratings - psi (bar) 35 to 50 psi (.5 to 0 bar) Electrical Requirements (Automated Units) 0/0 V, 50/ Hz, single phase Element Size - in. (mm) diameter.65 (4).36 () 3 (76) 5 (8) : High Flow: length 4.4 () 4.4 () 4.4 () 3.5 (800) LF= Lower flow. Drain pipe is for VWS 5 LF through VWS 7 and 3 (76.) for VWS 34 and. 3 Flow rate for clear water at psid (.5 bar) at 50 micron. 4 Weights are approimate. Filtres Philippe Internal Backwashing Unit

5 Media What your application demands not just what s available Effective filtration operation, A wealth of filtration media choices solids removal, and efficiency are Matching media configuration, retention, and materials to your application a comple calculation of hous- system. We offer media choices from compact configurations that pack ing size, media configuration In addition to three types of media materials, our F-Series and systems are available with two* additional choices of configuration: is easy when you select a Ronningen-Petter backwashing/tubular filtration TRI-CLUSTER - three-tube / diameter media for percent greater surface a large amount of surface area into a small amount of space, to simple area than single element designs, with an economical initial investment strainer-type systems for removing larger contaminants. and style, space demands, and ACCUFLUX - seven-tube or fifteen-tube media configuration more than other key variables. You need a filtration specialist with decades Particle Retention Media Mesh WIRE 0 Type Inches Micron Single Tri-Cluster Five Cluster Seven Cluster Accuflu 7 Accuflu 5 Percentage of Open Area doubles surface area, compared to single-element filters of the same size * filter media is offered with a wide range of retentions. 56% MESH % % % selection of the right system for % % Woven screens made of 36 stainless steel with a 36 stain- your application and % less steel backing for added strength. Provide maimum open % area (for high flows), ecellent contaminant release properties, process requirements and a long operating life % 0 Fabric: 30 micron 0 For the finest filtration applications, fabric media deliver reliable 5 contaminant removal down to micron. Fabric screens are SLOTTED % WEDGE % WIRE % % % customized to meet your % around a series of vertical support stringers, these media require % no backing. Their inherent strength makes them ideal for reliable situation. And, if one of our % performance with abrasive slurries or fibrous materials % standard systems isn t ideal, % % we can develop a custom 3.% of eperience like RonningenPetter to guide you in the In addition to a full range of system styles, we also offer a broad spectrum of media and options so each system can be quickly and cost-effectively system that eceeds your epectations FABRIC MESH Percentage of open area not applicable to fabric media. Filter media materials available Wire mesh:,650 microns supported by a 36 stainless steel backing and are chemically compatible with most process liquids. Slotted:,0 5 microns Manufactured by winding a continuous triangular-shaped wire

6 Control options integrate with your plant s infrastructure We understand the impact your The control options for our backwashing/tubular systems are as broad as the applications they serve. System and media sealing filtration system can have on your Allen-Bradley MicroLogi The Allen-Bradley PLC controls the backwash process and includes a PanelView 300 display mounted on the enclosure door (for making timer adjustments). PLC is housed in a NEMA 4 polyester coated carbon steel enclosure mounted to the filter frame. Backwash is initiated by a signal from the supplied differential pressure switch or the interval timer. Automation includes rotary actuators, solenoid valves, differential pressure switch, power light, and disconnect switch. process. That s why we offer our backwashing/tubular systems with several media options and with a full spectrum of standard and optional features. Siemens S7-00 The Siemens PLC controls the backwash process and includes a display module mounted on the enclosure door (for making timer adjustments). PLC is housed in a NEMA 4 polyester coated carbon steel enclosure mounted to the filter frame. Backwash is initiated by a signal from the supplied differential pressure switch or the interval timer. Automation includes rotary actuators, solenoid valves, differential pressure switch, power light, and disconnect switch. You can custom-configure a system to precisely fit the demands of your application and process. And our eperienced team can help seamlessly Options A filtration system that leaks or allows process fluid bypass is not an effective system. Our sealing systems are designed to ensure that even with minimal training, your operators can easily obtain a perfect seal. We also offer a wide range of elastomer materials to meet the temperature, pressure, and chemical properties of your process stream. A total process perspective When you choose Ronningen-Petter as your filtration partner for a backwashing/tubular system, you re choosing an epert. Not just in the science of filtration, but in how it can benefit your manufacturing process as a whole, and even help you meet specific production objectives. We consider not just the filter, but how it integrates into your entire process and we can advise you on a wide range of impacts a filtration change can offer. Wide range of available options integrate a filtration solution into Semi-Automatic The semi-automatic design includes rotary actuators, solenoid valves, differential pressure switch and a terminal strip for wiring to the customer s control system. The enclosure is polyester coated carbon steel and is mounted to the filter frame. Includes mode lights and selector switch (run/stop/backwash). your new or eisting application for optimum performance. Ronningen-Petter backwashing/tubular systems can also be ordered with a wealth of custom options to precisely match your application and business demands. Eamples include: ASME code vessels Diffusers optimize cleaning For challenging solids removal, RonningenPetter offers two styles of backwash diffusers to effectively distribute backwash flow and ensure removal of all contaminants from the filtration media. Electropolished interiors for food-grade applications Quick couplers on inlet and outlet of body tubes for easy removal Back-to-back station configuration to reduce overall footprint (available on multiple units with four or more stations) Patented 3-way ball valves Complete 304 or 36 stainless steel construction (for sanitary and other applications) To ensure positive sealing and maimum flow, Butterfly isolation valves on each station ( only) our F-Series filters and AFC Multiple Filters feature the industry s best 3-way ball valves. These important components designed and manufactured by Ronningen-Petter eclusively for our systems were developed specifically for the demands of industrial filtration. Their full-ported design reduces pressure drop and requires no additional linkages for actuation. Drain header trap for efficient backwashing The addition of a simple, optional drain header trap ensures the backwash manifold remains full of fluid after a cleaning cycle. This helps prevent process fluid from drying in the header and helps minimize water-hammering during the cleaning cycle. Differential pressure system for optimum cleaning timing When your application needs to be triggered by a pre-determined differential pressure (as opposed to time or manually), an optional differential pressure sensor ensures precise, reliable control.