Installation/Service Guide For CARRIAGE

Transcription

1 Room Expansion Systems Installation/Service Guide For CARRIAGE Slideout Models GSO-639 APRIL

2 Installing The System Room Expansion Systems Installation/Service Guide For Models: GSO-639 The Slideout Systems were designed to provide a mechanical source of horizontal movement for RV slideout rooms. Please use the installation guidelines to supplement your procedures and requirements. Installing the support rails: Fig A. The non-powered support rails must be positioned so that they remain horizontally and vertically parallel with each other throughout the travel (Fig. A) APRIL

3 . Place both support rails on existing chassis cross members an temporarily support. 3. Assure that they are perpendicular to chassis and parallel to each other, once this has been verified attach permanently to chassis. Installing the cross-tube The cross tube must be sized (cut) so that it allows for ½ overlap at each connection shaft (Fig. C). Position the inner rails so that they extend beyond the outer rail equally (Fig. D). Install the cross tube by slipping one end onto either star shaft, and pinning that end. Slide cross shaft in towards support rail far enough to allow the other end of the cross tube to get past the other star shaft. Slide cross tube back over star shaft and pin. Fig. C Cut tube to X+/ Fig. D Locate inner rails so that A = B ±/8 APRIL

4 WIRING DIAGRAM Extending the Slideout Mechanism. Park the RV and stabilize it for stationary use.. Always be certain that there is plenty of clearance for your room to safely extend to the full outward position. 3. Disengage any travel locks that are in place to keep the slideout room from moving during travel.. Remove any other potential obstructions to room movement. 5. Activate the wall switch and move the slideout room to the full outward position. 6. If applicable, engage the lock out on the wall switch. Retracting the Slideout Mechanism. Prepare the slideout room for retraction while the RV is still stabilized.. Remove any potential obstructions to room movement. 3. Make certain that there is plenty of clearance in the coach to bring the room to full retraction.. Activate the wall switch and bring the slideout room to the full inward position. 5. Replace any travel lock required to keep the room from moving during travel. 6. If applicable, engage the lock out on the wall switch. Manual Operation of the Slideout Mechanism Your Slideout System can be operated manually. APRIL

5 . Be certain that the RV is stabilized properly and that there is plenty of clearance for your room to safely extend or retract the room fully.. Disengage any travel locks in place to keep the room from moving during travel. 3. Remove any other potential obstructions to room movement.. Locate the Slideout System motor and Manual Override. (Fig E) 5. Disengage the internal brake by disconnecting one lead to the motor. 6. Use / Socket to turn Manual Override. 7. Reattach the motor lead. Fig. E Basic Troubleshooting Do not move the RV with the room extended. This can be unsafe and will damage the slideout mechanism. Symptoms: The Room won t move or moves slowly. Are all travel locks removed? (If equipped). Are there any obstructions in the path of the room? 3. Are the circuit breakers and fuses functional?. Is there V at the DC Battery? 5. Is there V at the slideout motor? 6. Are both rails parallel to one another, vertically and horizontally? (Fig E) 7. Are both 90º to the chassis? 8. Is the cross tube installed (Dual rail only)? 9. Is the room floor parallel to the coach floor in the full in and full out position? APRIL

6 The RBW GSO-0000 series slide-outs are designed and intended for standard room movement with a classic non flush room. Although individual RV manufactures have recently been much more creative with conceiving of variations to the RBW slide-out room design s, RBW cannot contribute to or induce these design variations. Our industry has been flooded with mechanism and room design s claiming to be subject to patent protection. Hence, we encourage our customers to review patent s on a regular basis so as to make an informed determination as to how such patents may or may not relate to your particular installation or design. Limited Year Warranty warrants its products against defects in material and workmanship under normal use and service, ordinary wear and tear accepted, for one year from the date of purchase at retail. Any part found to have a defect in material or workmanship will be replaced or repaired by RBW when returned to RBW with transportation charges paid. If the defect was caused by damage resulting from improper installation, alteration, misuse or unreasonable use, including but not limited to, loading the product beyond capacity, RBW shall not be required to replace or repair such product. This warranty covers only the defective part and does not provide for reimbursement of the retail price of the part or labor charges. RBW shall not be held liable for any incidental or consequential damages for breach of any expressed or implied warranty on any RBW product. There are no warranties that extend beyond the description of the face hereof. RBW is extending no other warranties, express or implied, nor any warranties of merchantability or fitness for a particular purpose. Any such warranties of merchantability or fitness for a particular purpose are expressly excluded. This warranty is designed and intended to fully comply with the requirements of the Magnusson-Moss Warranty Act and all regulations issued by the Federal Trade Commission in connection therewith. It is not intended to violate any state law or regulation containing more stringent requirements, and such requirements become part of the warranty insofar as required by the act. The owner has available the legal remedies provided by the Magnusson-Moss Warranty Act, Public Law , 88 STAT.83-93: 5 U.S. CODE, SECS 3-3, and any applicable state statutes. APRIL

7 GR-09 CSO-7 GR-09 M F CSO-SWITCH-3 M- M-8 GR-09 GR-5-7.5W GR GR April THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE EXCLUSIVE PROPERTY OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE THIS INFORMATION IN ANY FORM WITH OUR COMPETITORS OR OTHERS WITHOUT OUR WRITTEN PERMISSION L GSO-639 M- GR-6-39

8 PART NUMBER GSO-639 DESCRIPTION QTY PART NUMBER DESCRIPTION QTY 6-0-9F SUPPORT CHANNEL FOLLOWER 6-0-9L SUPPORT CHANNEL LEF CSO-7 COTTER PIN--3/3 X "--S.S. CSO-SWITCH-3 ROCKER SWITCH ASSEMBLY-BLA GR-09 /" SS CLEVIS PIN X 3/8" GR-5-7.5W /" SQ TUBE (0) X 7 5/8"W GR /8"- HEX NUT-PLAIN GR GA ROOM MOUNT WELD GR-09 3/8" FLATWASHER--S.A.E. PLATE M-8 3/8" (6)X " BOLT, GRD 5 M- 3/8" LOCK WASHER ZINC April

9 3 / PS-505 M-8 GR W PS-505 PS-505 PS-505 PS-09W GR-7003 GR-09 GR-6-0 GR-09 GR-7003 CSO-A M- April FR-5 LG-36 FR-5 FR-80 GR-6-0 GR-6-0 FR-80 FR-5 FR-5 LG-36 GR-7005 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE EXCLUSIVE PROPERTY OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE THIS INFORMATION IN ANY FORM WITH OUR COMPETITORS OR OTHERS WITHOUT OUR WRITTEN PERMISSION. M-0 M- M- M-0 M-0 GR-06 GR-6- GR-6-09 GR L GR--307 GR--307

10 6-0-9L PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY " TUBE-68"-3" - 8" 6-0-9W SPPT CHNL-6.5"-3.5"WELDSTOP CSO-A CSO- MOTOR/CSO-503 GEAR FR-5 NYLON WASHER-.935 OD/.50 ID56 FR-80 /" X 7/8" X " BERL BEARING GR-08 3/8"-6 TAP BOLT X /"-ZINC GR-06 " I.D./ /" O.D. FLG X.50 GR--307 PAN HD PHIL-EXT WASH-#0-3 GR-6-09 GA GEARBOX COVER GR-09 ROLLER BEARING-- SEALED GR-6-0 /" PVC PIPE X 7/8" GR-6-0 3" TUBE "-.00"-8" GR-6- /" SHAFT X 5" GR-6-0 " RND TUBE(060) X.875" GR-7003 E-CLIP FOR " SHAFT GR-7005 /8" X " COTTER PIN PLATED LG-36 BRONZE BUSHING--.5 X.3X.090 M-8 3/8" (6) HEX NUT-PLATED M-0 /" X 5/8"HEXCAP SCRW,0FTLBS 3 M- /" SPLIT LOCKWASHER ZINC 3 PS-09W POSITIVE STOP ASS PS-505 SELF DRILL/TAP SCREW April 00-0-

11 GR-6-05W GR-57F GR-060 GR-007 GR-6-00A GR-007 GR-6-00-A GR-7003 GR-09 GR-09 GR-6-0 GR-7003 GR FW GR-6-5 GR-007 GR-060 April LG-36 FR-5 FR-5 FR-80 GR-6-0 GR-6-0 FR-80 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS THE EXCLUSIVE PROPERTY OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE THIS INFORMATION IN ANY FORM WITH OUR COMPETITORS OR OTHERS WITHOUT OUR WRITTEN PERMISSION. FR-5 LG-36 GR-6- FR-5 GR-7005 GR F FW

12 PART NUMBER 6-0-9F DESCRIPTION QTY PART NUMBER DESCRIPTION QTY " TUBE-68"- /"-8" 6-0-9FW SPPT CHNL-6.5"-3.5"WELD-FF FR-5 NYLON WASHER-.935 OD/.50 ID56 FR-80 /" X 7/8" X " BERL BEARING GR-007 NYLON WASHER-.80"ID/.5"X-06 3 GR-57F /" SS CLEVIS X.5"-FLATS GR-060 3/" ID/7/8" OD FLNG X.50 GR-6-00-A /" RND WHL X 3/"-"OPEN GR-6-00A /" DIAM WHEEL X 3/" &BRNG GR-6-5 5TTH SPUR GEAR-3/" FACE-0PT GR-6-05W 3/" DRIVE SHAFTX 7 CONNECT GR-09 ROLLER BEARING-- SEALED GR-6-0 /" PVC PIPE X 7/8" GR-6-0 3" TUBE "-.00"-8" GR-6- /" SHAFT X 5" GR-6-0 " RND TUBE(060) X.875" GR-7003 E-CLIP FOR " SHAFT GR-7005 /8" X " COTTER PIN PLATED GR-7 COTTER PIN--3/3 X /"MILD-Z LG-36 BRONZE BUSHING--.5 X.3X.090 April 00 --